Peneiramento industrial: metodologia para dimensionamento e simulação

Detalhes bibliográficos
Autor(a) principal: Cristiano Geraldo de Sales
Data de Publicação: 2020
Tipo de documento: Tese
Idioma: por
Título da fonte: Repositório Institucional da UFMG
Texto Completo: http://hdl.handle.net/1843/36642
Resumo: Screening of ores is still a process marked by a small volume of information and little research developed. Most of the models and the relationships between known variables and parameters arose from empirical laboratory tests or based on trial and error in industrial experience. Based on this, this work proposes to develop and adjust the traditional model of industrial screen sizing, based on the screening kinetic parameter of the material, determined in a standard laboratory test. To that end, 37 samples of various materials (itabirite, hematite, limestone, gneiss, granite, bauxite, among others), which represent a large part of the global mineral production, were provided by several Brazilian mining companies. Initially, the specific mass of solids and apparent, moisture, shape index and particle size distribution were characterized. Subsequently, a standard laboratory test was developed with the objective of measuring the degree of screenability of the samples, defined in this work as "screening kinetics". Some of these samples were collected in the screen machine feed flow. Data from these equipment, operational variables and the material were used for sizing calculations using classical screening models. One such method is that of Peter King (PKM), which had its results compared to the size of industrial screen machine themselves. By using the screening kinetics values of each sample into sizing method, it was possible to develop adjustments in the PKM, minimizing the difference between the results of the model and the actual industrial conditions. This has increased the accuracy of the screening method and its reliability in application to projects and control of existing operations.
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spelling Peneiramento industrial: metodologia para dimensionamento e simulaçãoPeneiramentoSimulaçãoModelagemMatemáticaCinéticaPeneirabilidadeEngenharia de minasTecnologia mineralPeneiramento (Mineração)Screening of ores is still a process marked by a small volume of information and little research developed. Most of the models and the relationships between known variables and parameters arose from empirical laboratory tests or based on trial and error in industrial experience. Based on this, this work proposes to develop and adjust the traditional model of industrial screen sizing, based on the screening kinetic parameter of the material, determined in a standard laboratory test. To that end, 37 samples of various materials (itabirite, hematite, limestone, gneiss, granite, bauxite, among others), which represent a large part of the global mineral production, were provided by several Brazilian mining companies. Initially, the specific mass of solids and apparent, moisture, shape index and particle size distribution were characterized. Subsequently, a standard laboratory test was developed with the objective of measuring the degree of screenability of the samples, defined in this work as "screening kinetics". Some of these samples were collected in the screen machine feed flow. Data from these equipment, operational variables and the material were used for sizing calculations using classical screening models. One such method is that of Peter King (PKM), which had its results compared to the size of industrial screen machine themselves. By using the screening kinetics values of each sample into sizing method, it was possible to develop adjustments in the PKM, minimizing the difference between the results of the model and the actual industrial conditions. This has increased the accuracy of the screening method and its reliability in application to projects and control of existing operations.O peneiramento de minérios ainda é um processo marcado por um escasso volume de informações e pouca pesquisa desenvolvida. A maioria dos modelos e as relações entre as variáveis e parâmetros conhecidos surgiram a partir de testes empíricos de laboratório ou com base na tentativa e erro na experiência industrial. Este trabalho propõe desenvolver e ajustar o modelo tradicional de dimensionamento de peneiras industriais, a partir do parâmetro de cinética de peneiramento do material, determinado em ensaio padrão de laboratório. Para tanto, 37 amostras de diversos materiais (itabirito, hematita, calcário, gnaisse, granito, bauxita, dentre outras), que representam grande parte da produção mineral global, foram cedidas por várias empresas brasileiras de mineração. Inicialmente foram caracterizadas a massa específica de sólidos e aparente, umidade, índice de forma e a distribuição granulométrica. Posteriormente, foi desenvolvido um ensaio padrão de laboratório com o objetivo de se determinar o grau de peneirabilidade das amostras, denominado neste trabalho como “cinética de peneiramento”. Algumas destas amostras foram coletadas na alimentação de peneiras industriais. Dados de dimensões destes equipamentos, variáveis operacionais e do próprio material foram utilizados para os cálculos de dimensionamento utilizando métodos clássicos de peneiramento. Um destes métodos é o de Peter King (MPK), que teve seus resultados comparados com dados reais das peneiras industriais. Aplicando-se os valores de cinética de peneiramento de cada amostra no método de dimensionamento, foi possível se desenvolver ajustes no MPK, minimizando a diferença entre os resultados obtidos no modelo e as condições industriais reais. Aumentou-se, desta forma, a precisão do método de peneiramento e sua confiabilidade na aplicação nos projetos e no controle das operações existentes.CNPq - Conselho Nacional de Desenvolvimento Científico e TecnológicoFAPEMIG - Fundação de Amparo à Pesquisa do Estado de Minas GeraisUniversidade Federal de Minas GeraisBrasilENG - DEPARTAMENTO DE ENGENHARIA METALÚRGICAPrograma de Pós-Graduação em Engenharia Metalúrgica, Materiais e de MinasUFMGRoberto Galeryhttp://lattes.cnpq.br/0520572196331194Luiz Claudio Monteiro MontenegroGeorge Eduardo Sales ValadãoJunia Soares AlexandrinoThais de Lima Alves Pinheiro FernandesCristiano Geraldo de Sales2021-07-01T19:03:11Z2021-07-01T19:03:11Z2020-03-03info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/doctoralThesisapplication/pdfhttp://hdl.handle.net/1843/36642porhttp://creativecommons.org/licenses/by-nd/3.0/pt/info:eu-repo/semantics/openAccessreponame:Repositório Institucional da UFMGinstname:Universidade Federal de Minas Gerais (UFMG)instacron:UFMG2021-07-01T19:03:11Zoai:repositorio.ufmg.br:1843/36642Repositório InstitucionalPUBhttps://repositorio.ufmg.br/oairepositorio@ufmg.bropendoar:2021-07-01T19:03:11Repositório Institucional da UFMG - Universidade Federal de Minas Gerais (UFMG)false
dc.title.none.fl_str_mv Peneiramento industrial: metodologia para dimensionamento e simulação
title Peneiramento industrial: metodologia para dimensionamento e simulação
spellingShingle Peneiramento industrial: metodologia para dimensionamento e simulação
Cristiano Geraldo de Sales
Peneiramento
Simulação
Modelagem
Matemática
Cinética
Peneirabilidade
Engenharia de minas
Tecnologia mineral
Peneiramento (Mineração)
title_short Peneiramento industrial: metodologia para dimensionamento e simulação
title_full Peneiramento industrial: metodologia para dimensionamento e simulação
title_fullStr Peneiramento industrial: metodologia para dimensionamento e simulação
title_full_unstemmed Peneiramento industrial: metodologia para dimensionamento e simulação
title_sort Peneiramento industrial: metodologia para dimensionamento e simulação
author Cristiano Geraldo de Sales
author_facet Cristiano Geraldo de Sales
author_role author
dc.contributor.none.fl_str_mv Roberto Galery
http://lattes.cnpq.br/0520572196331194
Luiz Claudio Monteiro Montenegro
George Eduardo Sales Valadão
Junia Soares Alexandrino
Thais de Lima Alves Pinheiro Fernandes
dc.contributor.author.fl_str_mv Cristiano Geraldo de Sales
dc.subject.por.fl_str_mv Peneiramento
Simulação
Modelagem
Matemática
Cinética
Peneirabilidade
Engenharia de minas
Tecnologia mineral
Peneiramento (Mineração)
topic Peneiramento
Simulação
Modelagem
Matemática
Cinética
Peneirabilidade
Engenharia de minas
Tecnologia mineral
Peneiramento (Mineração)
description Screening of ores is still a process marked by a small volume of information and little research developed. Most of the models and the relationships between known variables and parameters arose from empirical laboratory tests or based on trial and error in industrial experience. Based on this, this work proposes to develop and adjust the traditional model of industrial screen sizing, based on the screening kinetic parameter of the material, determined in a standard laboratory test. To that end, 37 samples of various materials (itabirite, hematite, limestone, gneiss, granite, bauxite, among others), which represent a large part of the global mineral production, were provided by several Brazilian mining companies. Initially, the specific mass of solids and apparent, moisture, shape index and particle size distribution were characterized. Subsequently, a standard laboratory test was developed with the objective of measuring the degree of screenability of the samples, defined in this work as "screening kinetics". Some of these samples were collected in the screen machine feed flow. Data from these equipment, operational variables and the material were used for sizing calculations using classical screening models. One such method is that of Peter King (PKM), which had its results compared to the size of industrial screen machine themselves. By using the screening kinetics values of each sample into sizing method, it was possible to develop adjustments in the PKM, minimizing the difference between the results of the model and the actual industrial conditions. This has increased the accuracy of the screening method and its reliability in application to projects and control of existing operations.
publishDate 2020
dc.date.none.fl_str_mv 2020-03-03
2021-07-01T19:03:11Z
2021-07-01T19:03:11Z
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
dc.type.driver.fl_str_mv info:eu-repo/semantics/doctoralThesis
format doctoralThesis
status_str publishedVersion
dc.identifier.uri.fl_str_mv http://hdl.handle.net/1843/36642
url http://hdl.handle.net/1843/36642
dc.language.iso.fl_str_mv por
language por
dc.rights.driver.fl_str_mv http://creativecommons.org/licenses/by-nd/3.0/pt/
info:eu-repo/semantics/openAccess
rights_invalid_str_mv http://creativecommons.org/licenses/by-nd/3.0/pt/
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
dc.publisher.none.fl_str_mv Universidade Federal de Minas Gerais
Brasil
ENG - DEPARTAMENTO DE ENGENHARIA METALÚRGICA
Programa de Pós-Graduação em Engenharia Metalúrgica, Materiais e de Minas
UFMG
publisher.none.fl_str_mv Universidade Federal de Minas Gerais
Brasil
ENG - DEPARTAMENTO DE ENGENHARIA METALÚRGICA
Programa de Pós-Graduação em Engenharia Metalúrgica, Materiais e de Minas
UFMG
dc.source.none.fl_str_mv reponame:Repositório Institucional da UFMG
instname:Universidade Federal de Minas Gerais (UFMG)
instacron:UFMG
instname_str Universidade Federal de Minas Gerais (UFMG)
instacron_str UFMG
institution UFMG
reponame_str Repositório Institucional da UFMG
collection Repositório Institucional da UFMG
repository.name.fl_str_mv Repositório Institucional da UFMG - Universidade Federal de Minas Gerais (UFMG)
repository.mail.fl_str_mv repositorio@ufmg.br
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