Peneiramento industrial: metodologia para dimensionamento e simulação
Autor(a) principal: | |
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Data de Publicação: | 2020 |
Tipo de documento: | Tese |
Idioma: | por |
Título da fonte: | Repositório Institucional da UFMG |
Texto Completo: | http://hdl.handle.net/1843/36642 |
Resumo: | Screening of ores is still a process marked by a small volume of information and little research developed. Most of the models and the relationships between known variables and parameters arose from empirical laboratory tests or based on trial and error in industrial experience. Based on this, this work proposes to develop and adjust the traditional model of industrial screen sizing, based on the screening kinetic parameter of the material, determined in a standard laboratory test. To that end, 37 samples of various materials (itabirite, hematite, limestone, gneiss, granite, bauxite, among others), which represent a large part of the global mineral production, were provided by several Brazilian mining companies. Initially, the specific mass of solids and apparent, moisture, shape index and particle size distribution were characterized. Subsequently, a standard laboratory test was developed with the objective of measuring the degree of screenability of the samples, defined in this work as "screening kinetics". Some of these samples were collected in the screen machine feed flow. Data from these equipment, operational variables and the material were used for sizing calculations using classical screening models. One such method is that of Peter King (PKM), which had its results compared to the size of industrial screen machine themselves. By using the screening kinetics values of each sample into sizing method, it was possible to develop adjustments in the PKM, minimizing the difference between the results of the model and the actual industrial conditions. This has increased the accuracy of the screening method and its reliability in application to projects and control of existing operations. |
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Peneiramento industrial: metodologia para dimensionamento e simulaçãoPeneiramentoSimulaçãoModelagemMatemáticaCinéticaPeneirabilidadeEngenharia de minasTecnologia mineralPeneiramento (Mineração)Screening of ores is still a process marked by a small volume of information and little research developed. Most of the models and the relationships between known variables and parameters arose from empirical laboratory tests or based on trial and error in industrial experience. Based on this, this work proposes to develop and adjust the traditional model of industrial screen sizing, based on the screening kinetic parameter of the material, determined in a standard laboratory test. To that end, 37 samples of various materials (itabirite, hematite, limestone, gneiss, granite, bauxite, among others), which represent a large part of the global mineral production, were provided by several Brazilian mining companies. Initially, the specific mass of solids and apparent, moisture, shape index and particle size distribution were characterized. Subsequently, a standard laboratory test was developed with the objective of measuring the degree of screenability of the samples, defined in this work as "screening kinetics". Some of these samples were collected in the screen machine feed flow. Data from these equipment, operational variables and the material were used for sizing calculations using classical screening models. One such method is that of Peter King (PKM), which had its results compared to the size of industrial screen machine themselves. By using the screening kinetics values of each sample into sizing method, it was possible to develop adjustments in the PKM, minimizing the difference between the results of the model and the actual industrial conditions. This has increased the accuracy of the screening method and its reliability in application to projects and control of existing operations.O peneiramento de minérios ainda é um processo marcado por um escasso volume de informações e pouca pesquisa desenvolvida. A maioria dos modelos e as relações entre as variáveis e parâmetros conhecidos surgiram a partir de testes empíricos de laboratório ou com base na tentativa e erro na experiência industrial. Este trabalho propõe desenvolver e ajustar o modelo tradicional de dimensionamento de peneiras industriais, a partir do parâmetro de cinética de peneiramento do material, determinado em ensaio padrão de laboratório. Para tanto, 37 amostras de diversos materiais (itabirito, hematita, calcário, gnaisse, granito, bauxita, dentre outras), que representam grande parte da produção mineral global, foram cedidas por várias empresas brasileiras de mineração. Inicialmente foram caracterizadas a massa específica de sólidos e aparente, umidade, índice de forma e a distribuição granulométrica. Posteriormente, foi desenvolvido um ensaio padrão de laboratório com o objetivo de se determinar o grau de peneirabilidade das amostras, denominado neste trabalho como “cinética de peneiramento”. Algumas destas amostras foram coletadas na alimentação de peneiras industriais. Dados de dimensões destes equipamentos, variáveis operacionais e do próprio material foram utilizados para os cálculos de dimensionamento utilizando métodos clássicos de peneiramento. Um destes métodos é o de Peter King (MPK), que teve seus resultados comparados com dados reais das peneiras industriais. Aplicando-se os valores de cinética de peneiramento de cada amostra no método de dimensionamento, foi possível se desenvolver ajustes no MPK, minimizando a diferença entre os resultados obtidos no modelo e as condições industriais reais. Aumentou-se, desta forma, a precisão do método de peneiramento e sua confiabilidade na aplicação nos projetos e no controle das operações existentes.CNPq - Conselho Nacional de Desenvolvimento Científico e TecnológicoFAPEMIG - Fundação de Amparo à Pesquisa do Estado de Minas GeraisUniversidade Federal de Minas GeraisBrasilENG - DEPARTAMENTO DE ENGENHARIA METALÚRGICAPrograma de Pós-Graduação em Engenharia Metalúrgica, Materiais e de MinasUFMGRoberto Galeryhttp://lattes.cnpq.br/0520572196331194Luiz Claudio Monteiro MontenegroGeorge Eduardo Sales ValadãoJunia Soares AlexandrinoThais de Lima Alves Pinheiro FernandesCristiano Geraldo de Sales2021-07-01T19:03:11Z2021-07-01T19:03:11Z2020-03-03info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/doctoralThesisapplication/pdfhttp://hdl.handle.net/1843/36642porhttp://creativecommons.org/licenses/by-nd/3.0/pt/info:eu-repo/semantics/openAccessreponame:Repositório Institucional da UFMGinstname:Universidade Federal de Minas Gerais (UFMG)instacron:UFMG2021-07-01T19:03:11Zoai:repositorio.ufmg.br:1843/36642Repositório InstitucionalPUBhttps://repositorio.ufmg.br/oairepositorio@ufmg.bropendoar:2021-07-01T19:03:11Repositório Institucional da UFMG - Universidade Federal de Minas Gerais (UFMG)false |
dc.title.none.fl_str_mv |
Peneiramento industrial: metodologia para dimensionamento e simulação |
title |
Peneiramento industrial: metodologia para dimensionamento e simulação |
spellingShingle |
Peneiramento industrial: metodologia para dimensionamento e simulação Cristiano Geraldo de Sales Peneiramento Simulação Modelagem Matemática Cinética Peneirabilidade Engenharia de minas Tecnologia mineral Peneiramento (Mineração) |
title_short |
Peneiramento industrial: metodologia para dimensionamento e simulação |
title_full |
Peneiramento industrial: metodologia para dimensionamento e simulação |
title_fullStr |
Peneiramento industrial: metodologia para dimensionamento e simulação |
title_full_unstemmed |
Peneiramento industrial: metodologia para dimensionamento e simulação |
title_sort |
Peneiramento industrial: metodologia para dimensionamento e simulação |
author |
Cristiano Geraldo de Sales |
author_facet |
Cristiano Geraldo de Sales |
author_role |
author |
dc.contributor.none.fl_str_mv |
Roberto Galery http://lattes.cnpq.br/0520572196331194 Luiz Claudio Monteiro Montenegro George Eduardo Sales Valadão Junia Soares Alexandrino Thais de Lima Alves Pinheiro Fernandes |
dc.contributor.author.fl_str_mv |
Cristiano Geraldo de Sales |
dc.subject.por.fl_str_mv |
Peneiramento Simulação Modelagem Matemática Cinética Peneirabilidade Engenharia de minas Tecnologia mineral Peneiramento (Mineração) |
topic |
Peneiramento Simulação Modelagem Matemática Cinética Peneirabilidade Engenharia de minas Tecnologia mineral Peneiramento (Mineração) |
description |
Screening of ores is still a process marked by a small volume of information and little research developed. Most of the models and the relationships between known variables and parameters arose from empirical laboratory tests or based on trial and error in industrial experience. Based on this, this work proposes to develop and adjust the traditional model of industrial screen sizing, based on the screening kinetic parameter of the material, determined in a standard laboratory test. To that end, 37 samples of various materials (itabirite, hematite, limestone, gneiss, granite, bauxite, among others), which represent a large part of the global mineral production, were provided by several Brazilian mining companies. Initially, the specific mass of solids and apparent, moisture, shape index and particle size distribution were characterized. Subsequently, a standard laboratory test was developed with the objective of measuring the degree of screenability of the samples, defined in this work as "screening kinetics". Some of these samples were collected in the screen machine feed flow. Data from these equipment, operational variables and the material were used for sizing calculations using classical screening models. One such method is that of Peter King (PKM), which had its results compared to the size of industrial screen machine themselves. By using the screening kinetics values of each sample into sizing method, it was possible to develop adjustments in the PKM, minimizing the difference between the results of the model and the actual industrial conditions. This has increased the accuracy of the screening method and its reliability in application to projects and control of existing operations. |
publishDate |
2020 |
dc.date.none.fl_str_mv |
2020-03-03 2021-07-01T19:03:11Z 2021-07-01T19:03:11Z |
dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/doctoralThesis |
format |
doctoralThesis |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
http://hdl.handle.net/1843/36642 |
url |
http://hdl.handle.net/1843/36642 |
dc.language.iso.fl_str_mv |
por |
language |
por |
dc.rights.driver.fl_str_mv |
http://creativecommons.org/licenses/by-nd/3.0/pt/ info:eu-repo/semantics/openAccess |
rights_invalid_str_mv |
http://creativecommons.org/licenses/by-nd/3.0/pt/ |
eu_rights_str_mv |
openAccess |
dc.format.none.fl_str_mv |
application/pdf |
dc.publisher.none.fl_str_mv |
Universidade Federal de Minas Gerais Brasil ENG - DEPARTAMENTO DE ENGENHARIA METALÚRGICA Programa de Pós-Graduação em Engenharia Metalúrgica, Materiais e de Minas UFMG |
publisher.none.fl_str_mv |
Universidade Federal de Minas Gerais Brasil ENG - DEPARTAMENTO DE ENGENHARIA METALÚRGICA Programa de Pós-Graduação em Engenharia Metalúrgica, Materiais e de Minas UFMG |
dc.source.none.fl_str_mv |
reponame:Repositório Institucional da UFMG instname:Universidade Federal de Minas Gerais (UFMG) instacron:UFMG |
instname_str |
Universidade Federal de Minas Gerais (UFMG) |
instacron_str |
UFMG |
institution |
UFMG |
reponame_str |
Repositório Institucional da UFMG |
collection |
Repositório Institucional da UFMG |
repository.name.fl_str_mv |
Repositório Institucional da UFMG - Universidade Federal de Minas Gerais (UFMG) |
repository.mail.fl_str_mv |
repositorio@ufmg.br |
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1816829784186945536 |