Study of the electricity consumption reduction of a compressed air system : the case of a steelmaking company.

Detalhes bibliográficos
Autor(a) principal: Silva, Washington Luís Vieira da
Data de Publicação: 2017
Outros Autores: Souza, Leonardo Carvalho Oliveira de, Bortolaia, Luis Antônio, Paula, Milton Realino de, Leal, Elisângela Martins
Tipo de documento: Artigo
Idioma: eng
Título da fonte: Repositório Institucional da UFOP
Texto Completo: http://www.repositorio.ufop.br/handle/123456789/10301
Resumo: This work aims to reduce the energy consumption and thus increase the availability of blast furnace compressors of a steelmaking company, located in Alto Paraopeba region in Minas Gerais state, Brazil, through the elimination of waste points in the compressed air distribution. In order to develop this work, an ultrasound test in the compressed air line was performed to identify and quantify leaks in the flow. Once the leaks were identified, they were eliminated through corrective maintenance and improvements, and then the energy consumption scenarios before and after the improvements were compared. As a result, the average monthly electricity consumption in the reporting period decreased by 57.2%. In addition, one compressor was set aside in stand-by condition, as in the original plant. Thus, one can prove the efficiency in eliminating of waste points in compressed air distribution, since the reduction of energy consumption is important for the company to remain competitive, as the cost of electric energy affects the final price of the final products.
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spelling Silva, Washington Luís Vieira daSouza, Leonardo Carvalho Oliveira deBortolaia, Luis AntônioPaula, Milton Realino deLeal, Elisângela Martins2018-10-02T14:13:31Z2018-10-02T14:13:31Z2017SILVA, W. L. V. da. et al. Study of the electricity consumption reduction of a compressed air system : the case of a steelmaking company. REM - International Engineering Journal, Ouro Preto, v. 70, n. 4, p. 421-428, out./dez. 2017. Disponível em: <http://www.scielo.br/scielo.php?script=sci_arttext&pid=S2448-167X2017000400421>. Acesso em: 03 mai. 2018.18070353http://www.repositorio.ufop.br/handle/123456789/10301This work aims to reduce the energy consumption and thus increase the availability of blast furnace compressors of a steelmaking company, located in Alto Paraopeba region in Minas Gerais state, Brazil, through the elimination of waste points in the compressed air distribution. In order to develop this work, an ultrasound test in the compressed air line was performed to identify and quantify leaks in the flow. Once the leaks were identified, they were eliminated through corrective maintenance and improvements, and then the energy consumption scenarios before and after the improvements were compared. As a result, the average monthly electricity consumption in the reporting period decreased by 57.2%. In addition, one compressor was set aside in stand-by condition, as in the original plant. Thus, one can prove the efficiency in eliminating of waste points in compressed air distribution, since the reduction of energy consumption is important for the company to remain competitive, as the cost of electric energy affects the final price of the final products.A REM - International Engineering Journal - autoriza o depósito de cópia de artigos dos professores e alunos da UFOP no Repositório Institucional da UFOP. Licença concedida mediante preenchimento de formulário online em: 12 set. 2013.info:eu-repo/semantics/openAccessCompressorEnergy efficiencyUltrasound testLeaksStudy of the electricity consumption reduction of a compressed air system : the case of a steelmaking company.info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/articleengreponame:Repositório Institucional da UFOPinstname:Universidade Federal de Ouro Preto (UFOP)instacron:UFOPLICENSElicense.txtlicense.txttext/plain; charset=utf-8924http://www.repositorio.ufop.br/bitstream/123456789/10301/2/license.txt62604f8d955274beb56c80ce1ee5dcaeMD52ORIGINALARTIGO_StudyElectricityConsumption.pdfARTIGO_StudyElectricityConsumption.pdfapplication/pdf509868http://www.repositorio.ufop.br/bitstream/123456789/10301/1/ARTIGO_StudyElectricityConsumption.pdf4bad3a2e00ef6222861eb1c054c3a95fMD51123456789/103012018-10-02 10:13:31.7oai:localhost: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ório InstitucionalPUBhttp://www.repositorio.ufop.br/oai/requestrepositorio@ufop.edu.bropendoar:32332018-10-02T14:13:31Repositório Institucional da UFOP - Universidade Federal de Ouro Preto (UFOP)false
dc.title.pt_BR.fl_str_mv Study of the electricity consumption reduction of a compressed air system : the case of a steelmaking company.
title Study of the electricity consumption reduction of a compressed air system : the case of a steelmaking company.
spellingShingle Study of the electricity consumption reduction of a compressed air system : the case of a steelmaking company.
Silva, Washington Luís Vieira da
Compressor
Energy efficiency
Ultrasound test
Leaks
title_short Study of the electricity consumption reduction of a compressed air system : the case of a steelmaking company.
title_full Study of the electricity consumption reduction of a compressed air system : the case of a steelmaking company.
title_fullStr Study of the electricity consumption reduction of a compressed air system : the case of a steelmaking company.
title_full_unstemmed Study of the electricity consumption reduction of a compressed air system : the case of a steelmaking company.
title_sort Study of the electricity consumption reduction of a compressed air system : the case of a steelmaking company.
author Silva, Washington Luís Vieira da
author_facet Silva, Washington Luís Vieira da
Souza, Leonardo Carvalho Oliveira de
Bortolaia, Luis Antônio
Paula, Milton Realino de
Leal, Elisângela Martins
author_role author
author2 Souza, Leonardo Carvalho Oliveira de
Bortolaia, Luis Antônio
Paula, Milton Realino de
Leal, Elisângela Martins
author2_role author
author
author
author
dc.contributor.author.fl_str_mv Silva, Washington Luís Vieira da
Souza, Leonardo Carvalho Oliveira de
Bortolaia, Luis Antônio
Paula, Milton Realino de
Leal, Elisângela Martins
dc.subject.por.fl_str_mv Compressor
Energy efficiency
Ultrasound test
Leaks
topic Compressor
Energy efficiency
Ultrasound test
Leaks
description This work aims to reduce the energy consumption and thus increase the availability of blast furnace compressors of a steelmaking company, located in Alto Paraopeba region in Minas Gerais state, Brazil, through the elimination of waste points in the compressed air distribution. In order to develop this work, an ultrasound test in the compressed air line was performed to identify and quantify leaks in the flow. Once the leaks were identified, they were eliminated through corrective maintenance and improvements, and then the energy consumption scenarios before and after the improvements were compared. As a result, the average monthly electricity consumption in the reporting period decreased by 57.2%. In addition, one compressor was set aside in stand-by condition, as in the original plant. Thus, one can prove the efficiency in eliminating of waste points in compressed air distribution, since the reduction of energy consumption is important for the company to remain competitive, as the cost of electric energy affects the final price of the final products.
publishDate 2017
dc.date.issued.fl_str_mv 2017
dc.date.accessioned.fl_str_mv 2018-10-02T14:13:31Z
dc.date.available.fl_str_mv 2018-10-02T14:13:31Z
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
dc.type.driver.fl_str_mv info:eu-repo/semantics/article
format article
status_str publishedVersion
dc.identifier.citation.fl_str_mv SILVA, W. L. V. da. et al. Study of the electricity consumption reduction of a compressed air system : the case of a steelmaking company. REM - International Engineering Journal, Ouro Preto, v. 70, n. 4, p. 421-428, out./dez. 2017. Disponível em: <http://www.scielo.br/scielo.php?script=sci_arttext&pid=S2448-167X2017000400421>. Acesso em: 03 mai. 2018.
dc.identifier.uri.fl_str_mv http://www.repositorio.ufop.br/handle/123456789/10301
dc.identifier.issn.none.fl_str_mv 18070353
identifier_str_mv SILVA, W. L. V. da. et al. Study of the electricity consumption reduction of a compressed air system : the case of a steelmaking company. REM - International Engineering Journal, Ouro Preto, v. 70, n. 4, p. 421-428, out./dez. 2017. Disponível em: <http://www.scielo.br/scielo.php?script=sci_arttext&pid=S2448-167X2017000400421>. Acesso em: 03 mai. 2018.
18070353
url http://www.repositorio.ufop.br/handle/123456789/10301
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