Retificação da liga Ti-6Al-4V, com fluido de corte contendo partículas de grafeno

Detalhes bibliográficos
Autor(a) principal: Mello, Antonio Vitor de
Data de Publicação: 2015
Tipo de documento: Dissertação
Idioma: por
Título da fonte: Repositório Institucional da UFU
Texto Completo: https://repositorio.ufu.br/handle/123456789/15010
https://doi.org/10.14393/ufu.di.2015.456
Resumo: Machining of titanium alloys by conventional processes has always been a concern topic of researchers and practitioners from metal-working industry. So, many works related to these processes have been developed to improve their machinability and to reduce manufacturing costs. However, little information has been reported in the literature about studies with regard the machinability of titanium alloys employing abrasive processes, specially grinding. The high cost of the material and the lack of titanium components that need to be ground are some reasons for this. In addition, these alloys have low thermal conductivity, which impairs use of conventional abrasive tools, because it increases the probability of occurrence of thermal damages. Into this context, it is important to find appropriated lubri-coolant conditions for efficient grinding of titanium and its alloys. The grinding parameters varied were: radial depth of cut (ae) of 10 μm and 20 μm, 2 and 3 passes and also the cutting fluid delivery technique (conventional one and the minimum quantity lubrication (MQL). Graphene nanoplatelets dispersed in the cutting fluid were also tested via MQL technique. The cutting fluid employed was the vegetable-based synthetic type for all techniques employed. Output variables were the surface roughness, the microhardness and the consumed electrical power. Images of machined surfaces and of the wheel were also obtained and analyzed. The results showed that addition of the graphene particles on the cutting fluid can improve the process performance, leading to improvement of finishing, lower variation in microhardness and lower electric power required in the grinding wheel motor, when the highest radial depth of cut was employed. Also, it was observed that the strategy of using 2 or 3 passes during grinding did not show significant effect on finishing on the conditions investigated. No visual presence of burning was observed on the machined surfaces under the conditions investigated.
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spelling Retificação da liga Ti-6Al-4V, com fluido de corte contendo partículas de grafenoPeripheral surface grinding of Ti-6Al-4V with graphene nanoplatelets dispersed in cutting fluidRetificaçãoLiga Ti-6Al-4VFluido de corteGrafenoPenetração de trabalhoRugosidadeMicrodurezaUsinagemLigas de titânioGrindingTi-6Al-4V alloyRadial depth of cutSurface roughnessMicrohardnessCNPQ::ENGENHARIAS::ENGENHARIA MECANICAMachining of titanium alloys by conventional processes has always been a concern topic of researchers and practitioners from metal-working industry. So, many works related to these processes have been developed to improve their machinability and to reduce manufacturing costs. However, little information has been reported in the literature about studies with regard the machinability of titanium alloys employing abrasive processes, specially grinding. The high cost of the material and the lack of titanium components that need to be ground are some reasons for this. In addition, these alloys have low thermal conductivity, which impairs use of conventional abrasive tools, because it increases the probability of occurrence of thermal damages. Into this context, it is important to find appropriated lubri-coolant conditions for efficient grinding of titanium and its alloys. The grinding parameters varied were: radial depth of cut (ae) of 10 μm and 20 μm, 2 and 3 passes and also the cutting fluid delivery technique (conventional one and the minimum quantity lubrication (MQL). Graphene nanoplatelets dispersed in the cutting fluid were also tested via MQL technique. The cutting fluid employed was the vegetable-based synthetic type for all techniques employed. Output variables were the surface roughness, the microhardness and the consumed electrical power. Images of machined surfaces and of the wheel were also obtained and analyzed. The results showed that addition of the graphene particles on the cutting fluid can improve the process performance, leading to improvement of finishing, lower variation in microhardness and lower electric power required in the grinding wheel motor, when the highest radial depth of cut was employed. Also, it was observed that the strategy of using 2 or 3 passes during grinding did not show significant effect on finishing on the conditions investigated. No visual presence of burning was observed on the machined surfaces under the conditions investigated.Fundação de Amparo a Pesquisa do Estado de Minas GeraisMestre em Engenharia MecânicaA usinagem das ligas de titânio pelos processos convencionais sempre foi motivo de preocupação para pesquisadores e empresários do setor metal-mecânico. Por isso, muitos trabalhos relacionados à usinagem dessas ligas têm sido investigados visando melhoria da usinabilidade e redução dos custos de processamento. Mas muito pouco tem sido relatado na literatura sobre trabalhos que estudaram a usinabilidade das ligas de titânio ao empregar processos que utilizam ferramentas abrasivas. O custo do material e a baixa procura pela retificação de componentes feitos em titânio são razões para isso. Além disso, estas ligas são pobres condutoras de calor, o que dificulta ainda mais o emprego de ferramentas abrasivas, já que a probabilidade de a peça sofrer por danos de origem térmica será ainda maior. Neste contexto, encontrar as condições de lubri-refrigeração adequadas para o processo de retificação das ligas de titânio pode tornar o mesmo mais eficiente. Neste sentido, este trabalho apresenta os resultados do processo de retificação plana tangencial da liga Ti-6Al-4V utilizando fluido de corte com adição de partículas de grafeno. Os parâmetros de corte utilizados foram: dois valores de penetração de trabalho (ae), 10 μm e 20 μm, em 2 e 3 passes e variando a forma de aplicação de fluido: em abundância, via técnica de mínima quantidade de lubrificante (MQL) e MQL utilizando fluido com adição de grafeno. O fluido de corte empregado foi o do tipo sintético de base vegetal para todas as técnicas de aplicação de fluido. As variáveis de saída avaliadas foram o acabamento, a microdureza e a potência elétrica consumida. Imagens das superfícies usinadas e do rebolo foram também avaliadas. Os resultados mostraram que a adição de partículas de grafeno ao fluido de corte pode melhorar o comportamento do processo, levando à melhoria da rugosidade superficial da liga de Ti-6Al-4V, como também a uma menor variação do valores de microdureza abaixo da superfície e menor potência elétrica exigida no motor do rebolo quando a penetração de trabalho maior for utilizada. Os resultados mostraram ainda pouca influência da estratégia em se utilizar 2 ou 3 passes no acabamento produzido nas condições investigadas. Não foram observadas queimas de aspecto visual nas superfícies das amostras nas condições investigadas.Universidade Federal de UberlândiaBRPrograma de Pós-graduação em Engenharia MecânicaEngenhariasUFUSilva, Rosemar Batista dahttp://buscatextual.cnpq.br/buscatextual/visualizacv.do?id=K4706048P0Machado, álisson Rochahttp://buscatextual.cnpq.br/buscatextual/visualizacv.do?id=K4781203T2Diniz, Anselmo Eduardohttp://buscatextual.cnpq.br/buscatextual/visualizacv.do?id=K4787257TOMello, Antonio Vitor de2016-06-22T18:41:08Z2016-04-062016-06-22T18:41:08Z2015-09-09info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/masterThesisapplication/pdfapplication/pdfMELLO, Antonio Vitor de. Peripheral surface grinding of Ti-6Al-4V with graphene nanoplatelets dispersed in cutting fluid. 2015. 95 f. Dissertação (Mestrado em Engenharias) - Universidade Federal de Uberlândia, Uberlândia, 2015. DOI https://doi.org/10.14393/ufu.di.2015.456https://repositorio.ufu.br/handle/123456789/15010https://doi.org/10.14393/ufu.di.2015.456porinfo:eu-repo/semantics/openAccessreponame:Repositório Institucional da UFUinstname:Universidade Federal de Uberlândia (UFU)instacron:UFU2021-07-20T19:30:48Zoai:repositorio.ufu.br:123456789/15010Repositório InstitucionalONGhttp://repositorio.ufu.br/oai/requestdiinf@dirbi.ufu.bropendoar:2021-07-20T19:30:48Repositório Institucional da UFU - Universidade Federal de Uberlândia (UFU)false
dc.title.none.fl_str_mv Retificação da liga Ti-6Al-4V, com fluido de corte contendo partículas de grafeno
Peripheral surface grinding of Ti-6Al-4V with graphene nanoplatelets dispersed in cutting fluid
title Retificação da liga Ti-6Al-4V, com fluido de corte contendo partículas de grafeno
spellingShingle Retificação da liga Ti-6Al-4V, com fluido de corte contendo partículas de grafeno
Mello, Antonio Vitor de
Retificação
Liga Ti-6Al-4V
Fluido de corte
Grafeno
Penetração de trabalho
Rugosidade
Microdureza
Usinagem
Ligas de titânio
Grinding
Ti-6Al-4V alloy
Radial depth of cut
Surface roughness
Microhardness
CNPQ::ENGENHARIAS::ENGENHARIA MECANICA
title_short Retificação da liga Ti-6Al-4V, com fluido de corte contendo partículas de grafeno
title_full Retificação da liga Ti-6Al-4V, com fluido de corte contendo partículas de grafeno
title_fullStr Retificação da liga Ti-6Al-4V, com fluido de corte contendo partículas de grafeno
title_full_unstemmed Retificação da liga Ti-6Al-4V, com fluido de corte contendo partículas de grafeno
title_sort Retificação da liga Ti-6Al-4V, com fluido de corte contendo partículas de grafeno
author Mello, Antonio Vitor de
author_facet Mello, Antonio Vitor de
author_role author
dc.contributor.none.fl_str_mv Silva, Rosemar Batista da
http://buscatextual.cnpq.br/buscatextual/visualizacv.do?id=K4706048P0
Machado, álisson Rocha
http://buscatextual.cnpq.br/buscatextual/visualizacv.do?id=K4781203T2
Diniz, Anselmo Eduardo
http://buscatextual.cnpq.br/buscatextual/visualizacv.do?id=K4787257TO
dc.contributor.author.fl_str_mv Mello, Antonio Vitor de
dc.subject.por.fl_str_mv Retificação
Liga Ti-6Al-4V
Fluido de corte
Grafeno
Penetração de trabalho
Rugosidade
Microdureza
Usinagem
Ligas de titânio
Grinding
Ti-6Al-4V alloy
Radial depth of cut
Surface roughness
Microhardness
CNPQ::ENGENHARIAS::ENGENHARIA MECANICA
topic Retificação
Liga Ti-6Al-4V
Fluido de corte
Grafeno
Penetração de trabalho
Rugosidade
Microdureza
Usinagem
Ligas de titânio
Grinding
Ti-6Al-4V alloy
Radial depth of cut
Surface roughness
Microhardness
CNPQ::ENGENHARIAS::ENGENHARIA MECANICA
description Machining of titanium alloys by conventional processes has always been a concern topic of researchers and practitioners from metal-working industry. So, many works related to these processes have been developed to improve their machinability and to reduce manufacturing costs. However, little information has been reported in the literature about studies with regard the machinability of titanium alloys employing abrasive processes, specially grinding. The high cost of the material and the lack of titanium components that need to be ground are some reasons for this. In addition, these alloys have low thermal conductivity, which impairs use of conventional abrasive tools, because it increases the probability of occurrence of thermal damages. Into this context, it is important to find appropriated lubri-coolant conditions for efficient grinding of titanium and its alloys. The grinding parameters varied were: radial depth of cut (ae) of 10 μm and 20 μm, 2 and 3 passes and also the cutting fluid delivery technique (conventional one and the minimum quantity lubrication (MQL). Graphene nanoplatelets dispersed in the cutting fluid were also tested via MQL technique. The cutting fluid employed was the vegetable-based synthetic type for all techniques employed. Output variables were the surface roughness, the microhardness and the consumed electrical power. Images of machined surfaces and of the wheel were also obtained and analyzed. The results showed that addition of the graphene particles on the cutting fluid can improve the process performance, leading to improvement of finishing, lower variation in microhardness and lower electric power required in the grinding wheel motor, when the highest radial depth of cut was employed. Also, it was observed that the strategy of using 2 or 3 passes during grinding did not show significant effect on finishing on the conditions investigated. No visual presence of burning was observed on the machined surfaces under the conditions investigated.
publishDate 2015
dc.date.none.fl_str_mv 2015-09-09
2016-06-22T18:41:08Z
2016-04-06
2016-06-22T18:41:08Z
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
dc.type.driver.fl_str_mv info:eu-repo/semantics/masterThesis
format masterThesis
status_str publishedVersion
dc.identifier.uri.fl_str_mv MELLO, Antonio Vitor de. Peripheral surface grinding of Ti-6Al-4V with graphene nanoplatelets dispersed in cutting fluid. 2015. 95 f. Dissertação (Mestrado em Engenharias) - Universidade Federal de Uberlândia, Uberlândia, 2015. DOI https://doi.org/10.14393/ufu.di.2015.456
https://repositorio.ufu.br/handle/123456789/15010
https://doi.org/10.14393/ufu.di.2015.456
identifier_str_mv MELLO, Antonio Vitor de. Peripheral surface grinding of Ti-6Al-4V with graphene nanoplatelets dispersed in cutting fluid. 2015. 95 f. Dissertação (Mestrado em Engenharias) - Universidade Federal de Uberlândia, Uberlândia, 2015. DOI https://doi.org/10.14393/ufu.di.2015.456
url https://repositorio.ufu.br/handle/123456789/15010
https://doi.org/10.14393/ufu.di.2015.456
dc.language.iso.fl_str_mv por
language por
dc.rights.driver.fl_str_mv info:eu-repo/semantics/openAccess
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
application/pdf
dc.publisher.none.fl_str_mv Universidade Federal de Uberlândia
BR
Programa de Pós-graduação em Engenharia Mecânica
Engenharias
UFU
publisher.none.fl_str_mv Universidade Federal de Uberlândia
BR
Programa de Pós-graduação em Engenharia Mecânica
Engenharias
UFU
dc.source.none.fl_str_mv reponame:Repositório Institucional da UFU
instname:Universidade Federal de Uberlândia (UFU)
instacron:UFU
instname_str Universidade Federal de Uberlândia (UFU)
instacron_str UFU
institution UFU
reponame_str Repositório Institucional da UFU
collection Repositório Institucional da UFU
repository.name.fl_str_mv Repositório Institucional da UFU - Universidade Federal de Uberlândia (UFU)
repository.mail.fl_str_mv diinf@dirbi.ufu.br
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