Monitoring and optimization of cupuaçu seed fermentation, drying and storage processes.
Autor(a) principal: | |
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Data de Publicação: | 2020 |
Outros Autores: | , , , , , , |
Tipo de documento: | Artigo |
Idioma: | eng |
Título da fonte: | Repositório Institucional da EMBRAPA (Repository Open Access to Scientific Information from EMBRAPA - Alice) |
Texto Completo: | http://www.alice.cnptia.embrapa.br/alice/handle/doc/1124614 |
Resumo: | Cupuaçu [Theobroma grandiflorum (Wild ex Spreng.) K. Schum] seeds have been employed for a long time in the Amazon region for food purposes. Similar to cocoa, processed cupuaçu pulp and seeds can be used to produce juices, ice creams, confectionary products and cupulate®, which is a similar product to chocolate. However, its market penetration requires the mastery of all processing stages to improve the food quality and safety and to make possible an efficient technology transfer to the local small farmers and communities. Based on the above, the current research work aimed at monitoring and optimizing the consecutive fermentation and drying processes of cupuaçu seeds over 7 days each, as well as storage for 90 days. A greenhouse structure incorporating the fermenter and solar drying terrace was designed to be inexpensive, versatile, easily scalable, and easy to maintain and operate by the local small farmers after a short period of training. This research effort also aimed at giving a vision for the future creation of an integrative and sustainable cupuaçu system covering the economic, social, cultural and environmental vectors. The experimental design comprised 5 batches of 100 kg of seeds each. Several microbiological and physicochemical parameters were performed and correlated with processing variables. Microbiological parameters encompassed viable counts of mesophilic microorganisms, coliforms, yeasts, and molds, whereas physicochemical measures included fermentation and drying temperature, pH, acidity, dry matter, ashes, water activity, color, total proteins, lipids and carbohydrates, and energy. The average seed fermentation temperature varied from ca. 28 to 44 °C, reaching the maximum on day 3 and a final value of ca. 31 °C. Regarding solar drying, the average seed temperatures ranged from ca. 24 °C (at the end) to 39 °C on day 3, and an initial value of ca. 29 °C. The average final seed pH value of drying was 5.34 and was kept during storage. During storage, results demonstrated the existence of significant correlations among several experimental parameters under scrutiny. Finally, bean viable counts obtained during storage unfolded acceptable values of total mesophilic bacteria well below the maximum limit. Viable counts of yeast and molds were generally found between 3 and 4 log(CFU/gsample), and total coliforms were also detected, although both were at acceptable levels and well beneath the established maximum limits for food safety. |
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Monitoring and optimization of cupuaçu seed fermentation, drying and storage processes.Calidad de las semillasTecnología de procesamientoFermentaciónSecadoAlmacenamiento de semillasCupuaçuTheobroma GrandiflorumTratamento de SementeQualidadeFermentaçãoSecagemArmazenamentoBiotecnologiaBiotechnologySeed qualityProcessing technologyFermentationDryingSeed storageCupuaçu [Theobroma grandiflorum (Wild ex Spreng.) K. Schum] seeds have been employed for a long time in the Amazon region for food purposes. Similar to cocoa, processed cupuaçu pulp and seeds can be used to produce juices, ice creams, confectionary products and cupulate®, which is a similar product to chocolate. However, its market penetration requires the mastery of all processing stages to improve the food quality and safety and to make possible an efficient technology transfer to the local small farmers and communities. Based on the above, the current research work aimed at monitoring and optimizing the consecutive fermentation and drying processes of cupuaçu seeds over 7 days each, as well as storage for 90 days. A greenhouse structure incorporating the fermenter and solar drying terrace was designed to be inexpensive, versatile, easily scalable, and easy to maintain and operate by the local small farmers after a short period of training. This research effort also aimed at giving a vision for the future creation of an integrative and sustainable cupuaçu system covering the economic, social, cultural and environmental vectors. The experimental design comprised 5 batches of 100 kg of seeds each. Several microbiological and physicochemical parameters were performed and correlated with processing variables. Microbiological parameters encompassed viable counts of mesophilic microorganisms, coliforms, yeasts, and molds, whereas physicochemical measures included fermentation and drying temperature, pH, acidity, dry matter, ashes, water activity, color, total proteins, lipids and carbohydrates, and energy. The average seed fermentation temperature varied from ca. 28 to 44 °C, reaching the maximum on day 3 and a final value of ca. 31 °C. Regarding solar drying, the average seed temperatures ranged from ca. 24 °C (at the end) to 39 °C on day 3, and an initial value of ca. 29 °C. The average final seed pH value of drying was 5.34 and was kept during storage. During storage, results demonstrated the existence of significant correlations among several experimental parameters under scrutiny. Finally, bean viable counts obtained during storage unfolded acceptable values of total mesophilic bacteria well below the maximum limit. Viable counts of yeast and molds were generally found between 3 and 4 log(CFU/gsample), and total coliforms were also detected, although both were at acceptable levels and well beneath the established maximum limits for food safety.JOANA MARIA LEITE DE SOUZA, CPAF-AC; João M. Rocha, Faculdade de Ciências da Universidade do Porto (FCUP); CLEISA BRASIL DA CUNHA CARTAXO, CPAF-AC; MARCUS ARTHUR MARCAL DE VASCONCELOS, CPAF-AC; VIRGINIA DE SOUZA ALVARES, CPAF-AC; Matheus M. Nascimento, Universidade Federal do Acre (Ufac); RENATA BELTRAO TEIXEIRA YOMURA, CPAF-AC; Simara Kaefer, Instituto Federal de Educação, Ciência e Tecnologia de Rondônia.SOUZA, J. M. L. deROCHA, J. M.CARTAXO, C. B. da C.VASCONCELOS, M. A. M. deALVARES, V. de S.NASCIMENTO, M. N.YOMURA, R. B. T.KAEFER, S.2020-08-29T04:11:14Z2020-08-29T04:11:14Z2020-08-282020info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/articleMicroorganisms, v. 8, n. 9, 1314, Sept. 2020.http://www.alice.cnptia.embrapa.br/alice/handle/doc/112461410.3390/microorganisms8091314enginfo:eu-repo/semantics/openAccessreponame:Repositório Institucional da EMBRAPA (Repository Open Access to Scientific Information from EMBRAPA - Alice)instname:Empresa Brasileira de Pesquisa Agropecuária (Embrapa)instacron:EMBRAPA2020-08-29T04:11:23Zoai:www.alice.cnptia.embrapa.br:doc/1124614Repositório InstitucionalPUBhttps://www.alice.cnptia.embrapa.br/oai/requestopendoar:21542020-08-29T04:11:23falseRepositório InstitucionalPUBhttps://www.alice.cnptia.embrapa.br/oai/requestcg-riaa@embrapa.bropendoar:21542020-08-29T04:11:23Repositório Institucional da EMBRAPA (Repository Open Access to Scientific Information from EMBRAPA - Alice) - Empresa Brasileira de Pesquisa Agropecuária (Embrapa)false |
dc.title.none.fl_str_mv |
Monitoring and optimization of cupuaçu seed fermentation, drying and storage processes. |
title |
Monitoring and optimization of cupuaçu seed fermentation, drying and storage processes. |
spellingShingle |
Monitoring and optimization of cupuaçu seed fermentation, drying and storage processes. SOUZA, J. M. L. de Calidad de las semillas Tecnología de procesamiento Fermentación Secado Almacenamiento de semillas Cupuaçu Theobroma Grandiflorum Tratamento de Semente Qualidade Fermentação Secagem Armazenamento Biotecnologia Biotechnology Seed quality Processing technology Fermentation Drying Seed storage |
title_short |
Monitoring and optimization of cupuaçu seed fermentation, drying and storage processes. |
title_full |
Monitoring and optimization of cupuaçu seed fermentation, drying and storage processes. |
title_fullStr |
Monitoring and optimization of cupuaçu seed fermentation, drying and storage processes. |
title_full_unstemmed |
Monitoring and optimization of cupuaçu seed fermentation, drying and storage processes. |
title_sort |
Monitoring and optimization of cupuaçu seed fermentation, drying and storage processes. |
author |
SOUZA, J. M. L. de |
author_facet |
SOUZA, J. M. L. de ROCHA, J. M. CARTAXO, C. B. da C. VASCONCELOS, M. A. M. de ALVARES, V. de S. NASCIMENTO, M. N. YOMURA, R. B. T. KAEFER, S. |
author_role |
author |
author2 |
ROCHA, J. M. CARTAXO, C. B. da C. VASCONCELOS, M. A. M. de ALVARES, V. de S. NASCIMENTO, M. N. YOMURA, R. B. T. KAEFER, S. |
author2_role |
author author author author author author author |
dc.contributor.none.fl_str_mv |
JOANA MARIA LEITE DE SOUZA, CPAF-AC; João M. Rocha, Faculdade de Ciências da Universidade do Porto (FCUP); CLEISA BRASIL DA CUNHA CARTAXO, CPAF-AC; MARCUS ARTHUR MARCAL DE VASCONCELOS, CPAF-AC; VIRGINIA DE SOUZA ALVARES, CPAF-AC; Matheus M. Nascimento, Universidade Federal do Acre (Ufac); RENATA BELTRAO TEIXEIRA YOMURA, CPAF-AC; Simara Kaefer, Instituto Federal de Educação, Ciência e Tecnologia de Rondônia. |
dc.contributor.author.fl_str_mv |
SOUZA, J. M. L. de ROCHA, J. M. CARTAXO, C. B. da C. VASCONCELOS, M. A. M. de ALVARES, V. de S. NASCIMENTO, M. N. YOMURA, R. B. T. KAEFER, S. |
dc.subject.por.fl_str_mv |
Calidad de las semillas Tecnología de procesamiento Fermentación Secado Almacenamiento de semillas Cupuaçu Theobroma Grandiflorum Tratamento de Semente Qualidade Fermentação Secagem Armazenamento Biotecnologia Biotechnology Seed quality Processing technology Fermentation Drying Seed storage |
topic |
Calidad de las semillas Tecnología de procesamiento Fermentación Secado Almacenamiento de semillas Cupuaçu Theobroma Grandiflorum Tratamento de Semente Qualidade Fermentação Secagem Armazenamento Biotecnologia Biotechnology Seed quality Processing technology Fermentation Drying Seed storage |
description |
Cupuaçu [Theobroma grandiflorum (Wild ex Spreng.) K. Schum] seeds have been employed for a long time in the Amazon region for food purposes. Similar to cocoa, processed cupuaçu pulp and seeds can be used to produce juices, ice creams, confectionary products and cupulate®, which is a similar product to chocolate. However, its market penetration requires the mastery of all processing stages to improve the food quality and safety and to make possible an efficient technology transfer to the local small farmers and communities. Based on the above, the current research work aimed at monitoring and optimizing the consecutive fermentation and drying processes of cupuaçu seeds over 7 days each, as well as storage for 90 days. A greenhouse structure incorporating the fermenter and solar drying terrace was designed to be inexpensive, versatile, easily scalable, and easy to maintain and operate by the local small farmers after a short period of training. This research effort also aimed at giving a vision for the future creation of an integrative and sustainable cupuaçu system covering the economic, social, cultural and environmental vectors. The experimental design comprised 5 batches of 100 kg of seeds each. Several microbiological and physicochemical parameters were performed and correlated with processing variables. Microbiological parameters encompassed viable counts of mesophilic microorganisms, coliforms, yeasts, and molds, whereas physicochemical measures included fermentation and drying temperature, pH, acidity, dry matter, ashes, water activity, color, total proteins, lipids and carbohydrates, and energy. The average seed fermentation temperature varied from ca. 28 to 44 °C, reaching the maximum on day 3 and a final value of ca. 31 °C. Regarding solar drying, the average seed temperatures ranged from ca. 24 °C (at the end) to 39 °C on day 3, and an initial value of ca. 29 °C. The average final seed pH value of drying was 5.34 and was kept during storage. During storage, results demonstrated the existence of significant correlations among several experimental parameters under scrutiny. Finally, bean viable counts obtained during storage unfolded acceptable values of total mesophilic bacteria well below the maximum limit. Viable counts of yeast and molds were generally found between 3 and 4 log(CFU/gsample), and total coliforms were also detected, although both were at acceptable levels and well beneath the established maximum limits for food safety. |
publishDate |
2020 |
dc.date.none.fl_str_mv |
2020-08-29T04:11:14Z 2020-08-29T04:11:14Z 2020-08-28 2020 |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/publishedVersion info:eu-repo/semantics/article |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
Microorganisms, v. 8, n. 9, 1314, Sept. 2020. http://www.alice.cnptia.embrapa.br/alice/handle/doc/1124614 10.3390/microorganisms8091314 |
identifier_str_mv |
Microorganisms, v. 8, n. 9, 1314, Sept. 2020. 10.3390/microorganisms8091314 |
url |
http://www.alice.cnptia.embrapa.br/alice/handle/doc/1124614 |
dc.language.iso.fl_str_mv |
eng |
language |
eng |
dc.rights.driver.fl_str_mv |
info:eu-repo/semantics/openAccess |
eu_rights_str_mv |
openAccess |
dc.source.none.fl_str_mv |
reponame:Repositório Institucional da EMBRAPA (Repository Open Access to Scientific Information from EMBRAPA - Alice) instname:Empresa Brasileira de Pesquisa Agropecuária (Embrapa) instacron:EMBRAPA |
instname_str |
Empresa Brasileira de Pesquisa Agropecuária (Embrapa) |
instacron_str |
EMBRAPA |
institution |
EMBRAPA |
reponame_str |
Repositório Institucional da EMBRAPA (Repository Open Access to Scientific Information from EMBRAPA - Alice) |
collection |
Repositório Institucional da EMBRAPA (Repository Open Access to Scientific Information from EMBRAPA - Alice) |
repository.name.fl_str_mv |
Repositório Institucional da EMBRAPA (Repository Open Access to Scientific Information from EMBRAPA - Alice) - Empresa Brasileira de Pesquisa Agropecuária (Embrapa) |
repository.mail.fl_str_mv |
cg-riaa@embrapa.br |
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1794503494914277376 |