Intralogistics and industry 4.0: designing a novel shuttle with picking system

• Autor(a) principal: Fernandes, A. Baptista
• Data de Publicação: 2019
• Outros Autores: Silva, F.J.G., Campilho, R.D.S.G., Pinto, Gustavo Filipe
• Tipo de documento: Artigo
• Idioma: eng
• Título da fonte: Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)
• Texto Completo: http://hdl.handle.net/10400.22/15938
• topic: Industry 4.0; Automated storage and retrieval systm; Shuttle vehicle; Automatic Picking; Automatic Storage; Computer Integrated Manufacturing; Intralogistics

Intralogistics is increasingly a matter of research and development as a form of optimization, automation, integration and management of the flow of materials and information that circulate within a business unit. With a strong connection to material handling equipment and automation solutions, intralogistics has proved to be one of the main factors responsible for something that is already happening: a fourth industrial revolution where it is possible to convert warehouses and manufacturing units into smart environments where the entire process can be controlled and supervised through a single system. It became necessary to develop more innovative and efficient solutions to the constant diversity of challenges proposed by the market. In this sense, it was proposed to develop something innovative within the area of Automated Storage and Retrieval Systems (AS/RS), a technology increasingly sought after by today's manufacturing plants. As such, the goal was to improve the most emergent AS/RS in recent years: the Pallet/Box Shuttle AS/RS. In order to achieve the proposed objective, it was necessary to analyze all the existing solutions in the market and, mainly, to find the main systems to be improved and the direction to follow in order to create a novel solution based on the existing advanced solutions. Moreover, regarding the recent needs required by the smart factories and Industry 4.0, it was intended that the new system would be able to make an optimized selection of products, forming sets or sub-sets of different products picking them from different places of the rack, a situation that is quite frequent in companies that produce and assemble equipment. The solution obtained shows that it is possible to increase the automation of the operations in the storage systems and improve the responsiveness of the system, taking this solution to a new level. Different products can be picked-up and put in a same box, providing a set of products/components able to be used in a production line or to be provided to a customer.