Modelagem, simulação e ajuste de condições operacionais da etapa de crescimento celular do bioprocesso industrial de produção de farneseno

Detalhes bibliográficos
Autor(a) principal: Souza, Fabiano Antonio de
Data de Publicação: 2020
Tipo de documento: Dissertação
Idioma: por
Título da fonte: Repositório Institucional da UNESP
Texto Completo: http://hdl.handle.net/11449/193338
Resumo: SOUZA, F. A. Modeling, simulation and adjustment of operational conditions of the cell growth stage of the industrial bioprocess of farnesene production (Master in Biomaterials and Bioprocess Engineering) - School of Pharmaceutical Sciences, Araraquara, São Paulo State University (UNESP), Araraquara, 2020. Currently, an increasing number of industries have used bioprocesses to convert sugars into different products. Based on the demand for bioproducts, it is essential to achieve high production volumes and, in this context, any losses or delays have a negative impact on the productivity of the bioprocess. Since the identification and control of scale-dependent fermentation parameters are essential to achieve a high-performance operation at an industrial level, the optimization of the intervening variables in the fermentation process becomes a necessary task that can be facilitated by the use of process modeling and simulation techniques. In this sense, the objective of this study was to model, simulate and adjust the operational conditions of the second phase of the cell multiplication stage of the industrial bioprocess for producing farnesene. Based on a non-segregated and unstructured approach to microbial cells, the proposed mathematical model consisted of two ordinary differential equations representative of cell mass and substrate balances in the IF (Initial Fermenter). For the numerical integration of the differential equations, the 4th-order Runge-Kutta-Gill method was used and for the adjustment of the model's kinetic parameters, the least squares method was used together with the Marquardt algorithm. The results obtained showed that the proposed mathematical model satisfactorily described the behavioral trend of the modeled state variables (substrate concentration and optical density) for two sets of batches performed at pressures of 1.0 and 0.5 bar applied in the IF, validating the model for studies of simulation, optimization and control of the bioprocess. From simulations taking into account various aspects of the bioprocess such as inoculum size, supplementation of the culture medium with growth enhancing substrates, the possibility of occurrence of inhibition phenomena and cultivation mode (batch or batch fed), it was possible to adjust the operational conditions of the cell growth stage in the IF aiming to reach the target values of optical density and cell growth time specified for this stage of the industrial bioprocess of farnesene production.
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spelling Modelagem, simulação e ajuste de condições operacionais da etapa de crescimento celular do bioprocesso industrial de produção de farnesenoModeling, simulation and adjustment of operational conditions of the cell growth stage of the industrial bioprocess of farnesene productionModelagem matemáticaSimulaçãoBioprocessoFarnesenoEscala industrialMathematical modelingSimulationBioprocessFarneseneIndustrial scaleSOUZA, F. A. Modeling, simulation and adjustment of operational conditions of the cell growth stage of the industrial bioprocess of farnesene production (Master in Biomaterials and Bioprocess Engineering) - School of Pharmaceutical Sciences, Araraquara, São Paulo State University (UNESP), Araraquara, 2020. Currently, an increasing number of industries have used bioprocesses to convert sugars into different products. Based on the demand for bioproducts, it is essential to achieve high production volumes and, in this context, any losses or delays have a negative impact on the productivity of the bioprocess. Since the identification and control of scale-dependent fermentation parameters are essential to achieve a high-performance operation at an industrial level, the optimization of the intervening variables in the fermentation process becomes a necessary task that can be facilitated by the use of process modeling and simulation techniques. In this sense, the objective of this study was to model, simulate and adjust the operational conditions of the second phase of the cell multiplication stage of the industrial bioprocess for producing farnesene. Based on a non-segregated and unstructured approach to microbial cells, the proposed mathematical model consisted of two ordinary differential equations representative of cell mass and substrate balances in the IF (Initial Fermenter). For the numerical integration of the differential equations, the 4th-order Runge-Kutta-Gill method was used and for the adjustment of the model's kinetic parameters, the least squares method was used together with the Marquardt algorithm. The results obtained showed that the proposed mathematical model satisfactorily described the behavioral trend of the modeled state variables (substrate concentration and optical density) for two sets of batches performed at pressures of 1.0 and 0.5 bar applied in the IF, validating the model for studies of simulation, optimization and control of the bioprocess. From simulations taking into account various aspects of the bioprocess such as inoculum size, supplementation of the culture medium with growth enhancing substrates, the possibility of occurrence of inhibition phenomena and cultivation mode (batch or batch fed), it was possible to adjust the operational conditions of the cell growth stage in the IF aiming to reach the target values of optical density and cell growth time specified for this stage of the industrial bioprocess of farnesene production.SOUZA, F. A. Modelagem, simulação e ajuste de condições operacionais da etapa de crescimento celular do bioprocesso industrial de produção de farneseno. Dissertação (Mestrado em Engenharia de Biomateriais e Bioprocessos) - Faculdade de Ciências Farmacêuticas, Universidade Estadual Paulista (UNESP). Araraquara, 2020. Atualmente um número crescente de indústrias tem utilizado bioprocessos para converter açúcares em diferentes produtos. Baseando-se na demanda de bioprodutos é imprescindível atingir elevados volumes de produção e nesse contexto, quaisquer perdas ou atrasos impactam negativamente na produtividade do bioprocesso. Desde que a identificação e o controle dos parâmetros de fermentação dependentes de escala são fundamentais para alcançar uma operação de alto desempenho em escala industrial, a otimização das variáveis intervenientes no processo de fermentação torna-se uma tarefa necessária que pode ser facilitada pelo uso de técnicas de modelagem e simulação de processos. Neste sentido, objetivou-se neste estudo modelar, simular e ajustar as condições operacionais da segunda fase da etapa de multiplicação celular do bioprocesso industrial de produção de farneseno. Baseado numa abordagem não segregada e não estruturada das células microbianas, o modelo matemático proposto consistiu de duas equações diferencias ordinárias representativas dos balanços de massa de células e substrato no IF (Initial Fermenter). Para a integração numérica das equações diferenciais utilizou-se o método de Runge-Kutta-Gill de 4a ordem e para o ajuste dos parâmetros cinéticos do modelo, utilizou-se o método dos mínimos quadrados em conjunto com o algoritmo de Marquardt. Os resultados obtidos mostraram que o modelo matemático proposto descreveu satisfatoriamente a tendência de comportamento das variáveis de estado modeladas (concentração de substrato e densidade ótica) para dois conjuntos de bateladas realizadas em pressões de 1.0 e 0.5 bar aplicadas no IF, validando o modelo para estudos de simulação, otimização e controle do bioprocesso. A partir de simulações levando em conta vários aspectos do bioprocesso tais como tamanho do inóculo, suplementação do meio de cultura com substratos melhoradores do crescimento, possibilidade de ocorrência de fenômenos de inibição e modo de cultivo (batelada ou batelada alimentada), foi possível ajustar as condições operacionais da etapa de crescimento celular no IF visando atingir os valores alvos de densidade ótica e de tempo de crescimento celular especificados para esta etapa do bioprocesso industrial de produção de farneseno.Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)001Universidade Estadual Paulista (Unesp)Oliveira, Samuel Conceição deUniversidade Estadual Paulista (Unesp)Souza, Fabiano Antonio de2020-08-31T16:10:36Z2020-08-31T16:10:36Z2020-06-30info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/masterThesisapplication/pdfapplication/pdfhttp://hdl.handle.net/11449/19333833004030170P02041303049625571porinfo:eu-repo/semantics/openAccessreponame:Repositório Institucional da UNESPinstname:Universidade Estadual Paulista (UNESP)instacron:UNESP2024-01-06T06:25:02Zoai:repositorio.unesp.br:11449/193338Repositório InstitucionalPUBhttp://repositorio.unesp.br/oai/requestopendoar:29462024-01-06T06:25:02Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP)false
dc.title.none.fl_str_mv Modelagem, simulação e ajuste de condições operacionais da etapa de crescimento celular do bioprocesso industrial de produção de farneseno
Modeling, simulation and adjustment of operational conditions of the cell growth stage of the industrial bioprocess of farnesene production
title Modelagem, simulação e ajuste de condições operacionais da etapa de crescimento celular do bioprocesso industrial de produção de farneseno
spellingShingle Modelagem, simulação e ajuste de condições operacionais da etapa de crescimento celular do bioprocesso industrial de produção de farneseno
Souza, Fabiano Antonio de
Modelagem matemática
Simulação
Bioprocesso
Farneseno
Escala industrial
Mathematical modeling
Simulation
Bioprocess
Farnesene
Industrial scale
title_short Modelagem, simulação e ajuste de condições operacionais da etapa de crescimento celular do bioprocesso industrial de produção de farneseno
title_full Modelagem, simulação e ajuste de condições operacionais da etapa de crescimento celular do bioprocesso industrial de produção de farneseno
title_fullStr Modelagem, simulação e ajuste de condições operacionais da etapa de crescimento celular do bioprocesso industrial de produção de farneseno
title_full_unstemmed Modelagem, simulação e ajuste de condições operacionais da etapa de crescimento celular do bioprocesso industrial de produção de farneseno
title_sort Modelagem, simulação e ajuste de condições operacionais da etapa de crescimento celular do bioprocesso industrial de produção de farneseno
author Souza, Fabiano Antonio de
author_facet Souza, Fabiano Antonio de
author_role author
dc.contributor.none.fl_str_mv Oliveira, Samuel Conceição de
Universidade Estadual Paulista (Unesp)
dc.contributor.author.fl_str_mv Souza, Fabiano Antonio de
dc.subject.por.fl_str_mv Modelagem matemática
Simulação
Bioprocesso
Farneseno
Escala industrial
Mathematical modeling
Simulation
Bioprocess
Farnesene
Industrial scale
topic Modelagem matemática
Simulação
Bioprocesso
Farneseno
Escala industrial
Mathematical modeling
Simulation
Bioprocess
Farnesene
Industrial scale
description SOUZA, F. A. Modeling, simulation and adjustment of operational conditions of the cell growth stage of the industrial bioprocess of farnesene production (Master in Biomaterials and Bioprocess Engineering) - School of Pharmaceutical Sciences, Araraquara, São Paulo State University (UNESP), Araraquara, 2020. Currently, an increasing number of industries have used bioprocesses to convert sugars into different products. Based on the demand for bioproducts, it is essential to achieve high production volumes and, in this context, any losses or delays have a negative impact on the productivity of the bioprocess. Since the identification and control of scale-dependent fermentation parameters are essential to achieve a high-performance operation at an industrial level, the optimization of the intervening variables in the fermentation process becomes a necessary task that can be facilitated by the use of process modeling and simulation techniques. In this sense, the objective of this study was to model, simulate and adjust the operational conditions of the second phase of the cell multiplication stage of the industrial bioprocess for producing farnesene. Based on a non-segregated and unstructured approach to microbial cells, the proposed mathematical model consisted of two ordinary differential equations representative of cell mass and substrate balances in the IF (Initial Fermenter). For the numerical integration of the differential equations, the 4th-order Runge-Kutta-Gill method was used and for the adjustment of the model's kinetic parameters, the least squares method was used together with the Marquardt algorithm. The results obtained showed that the proposed mathematical model satisfactorily described the behavioral trend of the modeled state variables (substrate concentration and optical density) for two sets of batches performed at pressures of 1.0 and 0.5 bar applied in the IF, validating the model for studies of simulation, optimization and control of the bioprocess. From simulations taking into account various aspects of the bioprocess such as inoculum size, supplementation of the culture medium with growth enhancing substrates, the possibility of occurrence of inhibition phenomena and cultivation mode (batch or batch fed), it was possible to adjust the operational conditions of the cell growth stage in the IF aiming to reach the target values of optical density and cell growth time specified for this stage of the industrial bioprocess of farnesene production.
publishDate 2020
dc.date.none.fl_str_mv 2020-08-31T16:10:36Z
2020-08-31T16:10:36Z
2020-06-30
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
dc.type.driver.fl_str_mv info:eu-repo/semantics/masterThesis
format masterThesis
status_str publishedVersion
dc.identifier.uri.fl_str_mv http://hdl.handle.net/11449/193338
33004030170P0
2041303049625571
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2041303049625571
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dc.rights.driver.fl_str_mv info:eu-repo/semantics/openAccess
eu_rights_str_mv openAccess
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dc.publisher.none.fl_str_mv Universidade Estadual Paulista (Unesp)
publisher.none.fl_str_mv Universidade Estadual Paulista (Unesp)
dc.source.none.fl_str_mv reponame:Repositório Institucional da UNESP
instname:Universidade Estadual Paulista (UNESP)
instacron:UNESP
instname_str Universidade Estadual Paulista (UNESP)
instacron_str UNESP
institution UNESP
reponame_str Repositório Institucional da UNESP
collection Repositório Institucional da UNESP
repository.name.fl_str_mv Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP)
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