Effects of milling condition on the surface integrity of hot forged steel
Autor(a) principal: | |
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Data de Publicação: | 2010 |
Outros Autores: | , , , |
Tipo de documento: | Artigo |
Idioma: | eng |
Título da fonte: | Journal of the Brazilian Society of Mechanical Sciences and Engineering (Online) |
Texto Completo: | http://old.scielo.br/scielo.php?script=sci_arttext&pid=S1678-58782010000100006 |
Resumo: | This paper presents a study on the influence of milling condition on workpiece surface integrity focusing on hardness and roughness. The experimental work was carried out on a CNC machining center considering roughing and finishing operations. A 25 mm diameter endmill with two cemented carbide inserts coated with TiN layer were used for end milling operation. Low carbon alloyed steel Cr-Mo forged at 1200 ºC was used as workpiece on the tests. Two kinds of workpiece conditions were considered, i.e. air cooled after hot forging and normalized at 950 ºC for 2 h. The results showed that finishing operation was able to significantly decrease the roughness by at least 46% without changing the hardness. On the other hand, roughing operation caused an increase in hardness statistically significant by about 6%. The machined surface presented deformed regions within feed marks, which directly affected the roughness. Surface finish behavior seems to correlate to the chip ratio given the decrease of 25% for roughing condition, which damaged the chip formation. The material removal rate for finishing operation 41% greater than roughing condition demonstrated to be favorable to the heat dissipation and minimized the effect on material hardness. |
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Journal of the Brazilian Society of Mechanical Sciences and Engineering (Online) |
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Effects of milling condition on the surface integrity of hot forged steelhigh-speed cuttingmillinghardnessroughnesssurface integrityThis paper presents a study on the influence of milling condition on workpiece surface integrity focusing on hardness and roughness. The experimental work was carried out on a CNC machining center considering roughing and finishing operations. A 25 mm diameter endmill with two cemented carbide inserts coated with TiN layer were used for end milling operation. Low carbon alloyed steel Cr-Mo forged at 1200 ºC was used as workpiece on the tests. Two kinds of workpiece conditions were considered, i.e. air cooled after hot forging and normalized at 950 ºC for 2 h. The results showed that finishing operation was able to significantly decrease the roughness by at least 46% without changing the hardness. On the other hand, roughing operation caused an increase in hardness statistically significant by about 6%. The machined surface presented deformed regions within feed marks, which directly affected the roughness. Surface finish behavior seems to correlate to the chip ratio given the decrease of 25% for roughing condition, which damaged the chip formation. The material removal rate for finishing operation 41% greater than roughing condition demonstrated to be favorable to the heat dissipation and minimized the effect on material hardness.Associação Brasileira de Engenharia e Ciências Mecânicas - ABCM2010-03-01info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersiontext/htmlhttp://old.scielo.br/scielo.php?script=sci_arttext&pid=S1678-58782010000100006Journal of the Brazilian Society of Mechanical Sciences and Engineering v.32 n.1 2010reponame:Journal of the Brazilian Society of Mechanical Sciences and Engineering (Online)instname:Associação Brasileira de Engenharia e Ciências Mecânicas (ABCM)instacron:ABCM10.1590/S1678-58782010000100006info:eu-repo/semantics/openAccessRodrigues,Alessandro R.Matsumoto,HidekasuYamakami,Wyser J.Paulo,Rafael Gustavo da R.Assis,Cleiton Lazaro F. deeng2010-07-12T00:00:00Zoai:scielo:S1678-58782010000100006Revistahttps://www.scielo.br/j/jbsmse/https://old.scielo.br/oai/scielo-oai.php||abcm@abcm.org.br1806-36911678-5878opendoar:2010-07-12T00:00Journal of the Brazilian Society of Mechanical Sciences and Engineering (Online) - Associação Brasileira de Engenharia e Ciências Mecânicas (ABCM)false |
dc.title.none.fl_str_mv |
Effects of milling condition on the surface integrity of hot forged steel |
title |
Effects of milling condition on the surface integrity of hot forged steel |
spellingShingle |
Effects of milling condition on the surface integrity of hot forged steel Rodrigues,Alessandro R. high-speed cutting milling hardness roughness surface integrity |
title_short |
Effects of milling condition on the surface integrity of hot forged steel |
title_full |
Effects of milling condition on the surface integrity of hot forged steel |
title_fullStr |
Effects of milling condition on the surface integrity of hot forged steel |
title_full_unstemmed |
Effects of milling condition on the surface integrity of hot forged steel |
title_sort |
Effects of milling condition on the surface integrity of hot forged steel |
author |
Rodrigues,Alessandro R. |
author_facet |
Rodrigues,Alessandro R. Matsumoto,Hidekasu Yamakami,Wyser J. Paulo,Rafael Gustavo da R. Assis,Cleiton Lazaro F. de |
author_role |
author |
author2 |
Matsumoto,Hidekasu Yamakami,Wyser J. Paulo,Rafael Gustavo da R. Assis,Cleiton Lazaro F. de |
author2_role |
author author author author |
dc.contributor.author.fl_str_mv |
Rodrigues,Alessandro R. Matsumoto,Hidekasu Yamakami,Wyser J. Paulo,Rafael Gustavo da R. Assis,Cleiton Lazaro F. de |
dc.subject.por.fl_str_mv |
high-speed cutting milling hardness roughness surface integrity |
topic |
high-speed cutting milling hardness roughness surface integrity |
description |
This paper presents a study on the influence of milling condition on workpiece surface integrity focusing on hardness and roughness. The experimental work was carried out on a CNC machining center considering roughing and finishing operations. A 25 mm diameter endmill with two cemented carbide inserts coated with TiN layer were used for end milling operation. Low carbon alloyed steel Cr-Mo forged at 1200 ºC was used as workpiece on the tests. Two kinds of workpiece conditions were considered, i.e. air cooled after hot forging and normalized at 950 ºC for 2 h. The results showed that finishing operation was able to significantly decrease the roughness by at least 46% without changing the hardness. On the other hand, roughing operation caused an increase in hardness statistically significant by about 6%. The machined surface presented deformed regions within feed marks, which directly affected the roughness. Surface finish behavior seems to correlate to the chip ratio given the decrease of 25% for roughing condition, which damaged the chip formation. The material removal rate for finishing operation 41% greater than roughing condition demonstrated to be favorable to the heat dissipation and minimized the effect on material hardness. |
publishDate |
2010 |
dc.date.none.fl_str_mv |
2010-03-01 |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article |
dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
http://old.scielo.br/scielo.php?script=sci_arttext&pid=S1678-58782010000100006 |
url |
http://old.scielo.br/scielo.php?script=sci_arttext&pid=S1678-58782010000100006 |
dc.language.iso.fl_str_mv |
eng |
language |
eng |
dc.relation.none.fl_str_mv |
10.1590/S1678-58782010000100006 |
dc.rights.driver.fl_str_mv |
info:eu-repo/semantics/openAccess |
eu_rights_str_mv |
openAccess |
dc.format.none.fl_str_mv |
text/html |
dc.publisher.none.fl_str_mv |
Associação Brasileira de Engenharia e Ciências Mecânicas - ABCM |
publisher.none.fl_str_mv |
Associação Brasileira de Engenharia e Ciências Mecânicas - ABCM |
dc.source.none.fl_str_mv |
Journal of the Brazilian Society of Mechanical Sciences and Engineering v.32 n.1 2010 reponame:Journal of the Brazilian Society of Mechanical Sciences and Engineering (Online) instname:Associação Brasileira de Engenharia e Ciências Mecânicas (ABCM) instacron:ABCM |
instname_str |
Associação Brasileira de Engenharia e Ciências Mecânicas (ABCM) |
instacron_str |
ABCM |
institution |
ABCM |
reponame_str |
Journal of the Brazilian Society of Mechanical Sciences and Engineering (Online) |
collection |
Journal of the Brazilian Society of Mechanical Sciences and Engineering (Online) |
repository.name.fl_str_mv |
Journal of the Brazilian Society of Mechanical Sciences and Engineering (Online) - Associação Brasileira de Engenharia e Ciências Mecânicas (ABCM) |
repository.mail.fl_str_mv |
||abcm@abcm.org.br |
_version_ |
1754734681472892928 |