Operations balancing and discrete event simulation: reducing operator idleness on an assembly line
Autor(a) principal: | |
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Data de Publicação: | 2020 |
Outros Autores: | , , |
Tipo de documento: | Artigo |
Idioma: | por |
Título da fonte: | Revista Produção Online |
Texto Completo: | https://www.producaoonline.org.br/rpo/article/view/3842 |
Resumo: | The conduct directed towards interventions focused on reducing waste in manufacturing operations and services are precedent and imperative actions that every process manager must constantly seek. The reduction of losses and waste with consequent increase of productive efficiency is configured as one of the great objectives of organizations and stakeholders. Currently, various techniques and tools for waste reduction can be employed, however, in this work, the concept of production flow leveling, which can be achieved through balancing operations, will be used. Therefore the objective of the present work is to apply computational simulation as a complement to the operations balancing method, reducing the number of assembly line operators and their idleness in a real manufacturing process. As the research method, a case study was used with the use of information and real data collected through an investigation conducted in the company that lasted 8 months. Therefore, it can be stated that the balancing project of assembly line operations was effective since a reduction in overall idleness to a value close to 4% was found according to the computational simulation report. |
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Operations balancing and discrete event simulation: reducing operator idleness on an assembly lineBalanceamento de operações e simulação a eventos discretos: redução da ociosidade dos operadores em uma linha de montagemBalancing Operations. Computational Simulation. Productive Efficiency.Balanceamento de Operações. Simulação Computacional. Eficiência Produtiva.The conduct directed towards interventions focused on reducing waste in manufacturing operations and services are precedent and imperative actions that every process manager must constantly seek. The reduction of losses and waste with consequent increase of productive efficiency is configured as one of the great objectives of organizations and stakeholders. Currently, various techniques and tools for waste reduction can be employed, however, in this work, the concept of production flow leveling, which can be achieved through balancing operations, will be used. Therefore the objective of the present work is to apply computational simulation as a complement to the operations balancing method, reducing the number of assembly line operators and their idleness in a real manufacturing process. As the research method, a case study was used with the use of information and real data collected through an investigation conducted in the company that lasted 8 months. Therefore, it can be stated that the balancing project of assembly line operations was effective since a reduction in overall idleness to a value close to 4% was found according to the computational simulation report.A conduta direcionada a intervenções focadas na redução dos desperdícios nas operações da manufatura e serviços são ações precedentes e imperativas que todo gestor de processos deve buscar constantemente. A diminuição das perdas e desperdícios com consequente aumento da eficiência produtiva se configuram como um dos grandes objetivos das organizações e seus stakeholders. Atualmente, várias técnicas e ferramentas para a redução de desperdícios podem ser empregadas, porém, neste trabalho, será utilizado o conceito do nivelamento do fluxo produtivo, que pode ser alcançado por meio do balanceamento de operações. Portanto, o objetivo do presente trabalho é aplicar a simulação computacional como complemento ao método do balanceamento de operações, reduzindo o número de operadores da linha de montagem e suas ociosidades em um processo fabril real. Como método de pesquisa empregou-se o estudo de caso com a utilização de informações e dados reais, coletadas por meio de uma investigação, de oito meses, realizada na empresa. Por conseguinte, pode-se afirmar que o projeto de balanceamento de operações aplicado na linha de montagem foi eficaz, porquanto uma redução da ociosidade geral para um valor próximo a 4% foi constatada, conforme relatório da simulação computacional.Associação Brasileira de Engenharia de Produção2020-06-15info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdfvideo/mp4https://www.producaoonline.org.br/rpo/article/view/384210.14488/1676-1901.v20i2.3842Revista Produção Online; Vol. 20 No. 2 (2020); 472-492Revista Produção Online; v. 20 n. 2 (2020); 472-4921676-1901reponame:Revista Produção Onlineinstname:Associação Brasileira de Engenharia de Produção (ABEPRO)instacron:ABEPROporhttps://www.producaoonline.org.br/rpo/article/view/3842/1916https://www.producaoonline.org.br/rpo/article/view/3842/1917Copyright (c) 2020 Revista Produção Onlineinfo:eu-repo/semantics/openAccessVilela, Flávio FragaPiedade, Diego Dobscha da CruzMontevechi, José Arnaldo BarraLeal, Fabiano2020-06-16T01:51:27Zoai:ojs.emnuvens.com.br:article/3842Revistahttp://producaoonline.org.br/rpoPUBhttps://www.producaoonline.org.br/rpo/oai||producaoonline@gmail.com1676-19011676-1901opendoar:2020-06-16T01:51:27Revista Produção Online - Associação Brasileira de Engenharia de Produção (ABEPRO)false |
dc.title.none.fl_str_mv |
Operations balancing and discrete event simulation: reducing operator idleness on an assembly line Balanceamento de operações e simulação a eventos discretos: redução da ociosidade dos operadores em uma linha de montagem |
title |
Operations balancing and discrete event simulation: reducing operator idleness on an assembly line |
spellingShingle |
Operations balancing and discrete event simulation: reducing operator idleness on an assembly line Vilela, Flávio Fraga Balancing Operations. Computational Simulation. Productive Efficiency. Balanceamento de Operações. Simulação Computacional. Eficiência Produtiva. |
title_short |
Operations balancing and discrete event simulation: reducing operator idleness on an assembly line |
title_full |
Operations balancing and discrete event simulation: reducing operator idleness on an assembly line |
title_fullStr |
Operations balancing and discrete event simulation: reducing operator idleness on an assembly line |
title_full_unstemmed |
Operations balancing and discrete event simulation: reducing operator idleness on an assembly line |
title_sort |
Operations balancing and discrete event simulation: reducing operator idleness on an assembly line |
author |
Vilela, Flávio Fraga |
author_facet |
Vilela, Flávio Fraga Piedade, Diego Dobscha da Cruz Montevechi, José Arnaldo Barra Leal, Fabiano |
author_role |
author |
author2 |
Piedade, Diego Dobscha da Cruz Montevechi, José Arnaldo Barra Leal, Fabiano |
author2_role |
author author author |
dc.contributor.author.fl_str_mv |
Vilela, Flávio Fraga Piedade, Diego Dobscha da Cruz Montevechi, José Arnaldo Barra Leal, Fabiano |
dc.subject.por.fl_str_mv |
Balancing Operations. Computational Simulation. Productive Efficiency. Balanceamento de Operações. Simulação Computacional. Eficiência Produtiva. |
topic |
Balancing Operations. Computational Simulation. Productive Efficiency. Balanceamento de Operações. Simulação Computacional. Eficiência Produtiva. |
description |
The conduct directed towards interventions focused on reducing waste in manufacturing operations and services are precedent and imperative actions that every process manager must constantly seek. The reduction of losses and waste with consequent increase of productive efficiency is configured as one of the great objectives of organizations and stakeholders. Currently, various techniques and tools for waste reduction can be employed, however, in this work, the concept of production flow leveling, which can be achieved through balancing operations, will be used. Therefore the objective of the present work is to apply computational simulation as a complement to the operations balancing method, reducing the number of assembly line operators and their idleness in a real manufacturing process. As the research method, a case study was used with the use of information and real data collected through an investigation conducted in the company that lasted 8 months. Therefore, it can be stated that the balancing project of assembly line operations was effective since a reduction in overall idleness to a value close to 4% was found according to the computational simulation report. |
publishDate |
2020 |
dc.date.none.fl_str_mv |
2020-06-15 |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article info:eu-repo/semantics/publishedVersion |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
https://www.producaoonline.org.br/rpo/article/view/3842 10.14488/1676-1901.v20i2.3842 |
url |
https://www.producaoonline.org.br/rpo/article/view/3842 |
identifier_str_mv |
10.14488/1676-1901.v20i2.3842 |
dc.language.iso.fl_str_mv |
por |
language |
por |
dc.relation.none.fl_str_mv |
https://www.producaoonline.org.br/rpo/article/view/3842/1916 https://www.producaoonline.org.br/rpo/article/view/3842/1917 |
dc.rights.driver.fl_str_mv |
Copyright (c) 2020 Revista Produção Online info:eu-repo/semantics/openAccess |
rights_invalid_str_mv |
Copyright (c) 2020 Revista Produção Online |
eu_rights_str_mv |
openAccess |
dc.format.none.fl_str_mv |
application/pdf video/mp4 |
dc.publisher.none.fl_str_mv |
Associação Brasileira de Engenharia de Produção |
publisher.none.fl_str_mv |
Associação Brasileira de Engenharia de Produção |
dc.source.none.fl_str_mv |
Revista Produção Online; Vol. 20 No. 2 (2020); 472-492 Revista Produção Online; v. 20 n. 2 (2020); 472-492 1676-1901 reponame:Revista Produção Online instname:Associação Brasileira de Engenharia de Produção (ABEPRO) instacron:ABEPRO |
instname_str |
Associação Brasileira de Engenharia de Produção (ABEPRO) |
instacron_str |
ABEPRO |
institution |
ABEPRO |
reponame_str |
Revista Produção Online |
collection |
Revista Produção Online |
repository.name.fl_str_mv |
Revista Produção Online - Associação Brasileira de Engenharia de Produção (ABEPRO) |
repository.mail.fl_str_mv |
||producaoonline@gmail.com |
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