Operations balancing and discrete event simulation: reducing operator idleness on an assembly line

Detalhes bibliográficos
Autor(a) principal: Vilela, Flávio Fraga
Data de Publicação: 2020
Outros Autores: Piedade, Diego Dobscha da Cruz, Montevechi, José Arnaldo Barra, Leal, Fabiano
Tipo de documento: Artigo
Idioma: por
Título da fonte: Revista Produção Online
Texto Completo: https://www.producaoonline.org.br/rpo/article/view/3842
Resumo: The conduct directed towards interventions focused on reducing waste in manufacturing operations and services are precedent and imperative actions that every process manager must constantly seek. The reduction of losses and waste with consequent increase of productive efficiency is configured as one of the great objectives of organizations and stakeholders. Currently, various techniques and tools for waste reduction can be employed, however, in this work, the concept of production flow leveling, which can be achieved through balancing operations, will be used. Therefore the objective of the present work is to apply computational simulation as a complement to the operations balancing method, reducing the number of assembly line operators and their idleness in a real manufacturing process. As the research method, a case study was used with the use of information and real data collected through an investigation conducted in the company that lasted 8 months. Therefore, it can be stated that the balancing project of assembly line operations was effective since a reduction in overall idleness to a value close to 4% was found according to the computational simulation report.
id ABEPRO-2_409afbac30cd65df819208e316fddcd9
oai_identifier_str oai:ojs.emnuvens.com.br:article/3842
network_acronym_str ABEPRO-2
network_name_str Revista Produção Online
repository_id_str
spelling Operations balancing and discrete event simulation: reducing operator idleness on an assembly lineBalanceamento de operações e simulação a eventos discretos: redução da ociosidade dos operadores em uma linha de montagemBalancing Operations. Computational Simulation. Productive Efficiency.Balanceamento de Operações. Simulação Computacional. Eficiência Produtiva.The conduct directed towards interventions focused on reducing waste in manufacturing operations and services are precedent and imperative actions that every process manager must constantly seek. The reduction of losses and waste with consequent increase of productive efficiency is configured as one of the great objectives of organizations and stakeholders. Currently, various techniques and tools for waste reduction can be employed, however, in this work, the concept of production flow leveling, which can be achieved through balancing operations, will be used. Therefore the objective of the present work is to apply computational simulation as a complement to the operations balancing method, reducing the number of assembly line operators and their idleness in a real manufacturing process. As the research method, a case study was used with the use of information and real data collected through an investigation conducted in the company that lasted 8 months. Therefore, it can be stated that the balancing project of assembly line operations was effective since a reduction in overall idleness to a value close to 4% was found according to the computational simulation report.A conduta direcionada a intervenções focadas na redução dos desperdícios nas operações da manufatura e serviços são ações precedentes e imperativas que todo gestor de processos deve buscar constantemente. A diminuição das perdas e desperdícios com consequente aumento da eficiência produtiva se configuram como um dos grandes objetivos das organizações e seus stakeholders. Atualmente, várias técnicas e ferramentas para a redução de desperdícios podem ser empregadas, porém, neste trabalho, será utilizado o conceito do nivelamento do fluxo produtivo, que pode ser alcançado por meio do balanceamento de operações. Portanto, o objetivo do presente trabalho é aplicar a simulação computacional como complemento ao método do balanceamento de operações, reduzindo o número de operadores da linha de montagem e suas ociosidades em um processo fabril real. Como método de pesquisa empregou-se o estudo de caso com a utilização de informações e dados reais, coletadas por meio de uma investigação, de oito meses, realizada na empresa. Por conseguinte, pode-se afirmar que o projeto de balanceamento de operações aplicado na linha de montagem foi eficaz, porquanto uma redução da ociosidade geral para um valor próximo a 4% foi constatada, conforme relatório da simulação computacional.Associação Brasileira de Engenharia de Produção2020-06-15info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdfvideo/mp4https://www.producaoonline.org.br/rpo/article/view/384210.14488/1676-1901.v20i2.3842Revista Produção Online; Vol. 20 No. 2 (2020); 472-492Revista Produção Online; v. 20 n. 2 (2020); 472-4921676-1901reponame:Revista Produção Onlineinstname:Associação Brasileira de Engenharia de Produção (ABEPRO)instacron:ABEPROporhttps://www.producaoonline.org.br/rpo/article/view/3842/1916https://www.producaoonline.org.br/rpo/article/view/3842/1917Copyright (c) 2020 Revista Produção Onlineinfo:eu-repo/semantics/openAccessVilela, Flávio FragaPiedade, Diego Dobscha da CruzMontevechi, José Arnaldo BarraLeal, Fabiano2020-06-16T01:51:27Zoai:ojs.emnuvens.com.br:article/3842Revistahttp://producaoonline.org.br/rpoPUBhttps://www.producaoonline.org.br/rpo/oai||producaoonline@gmail.com1676-19011676-1901opendoar:2020-06-16T01:51:27Revista Produção Online - Associação Brasileira de Engenharia de Produção (ABEPRO)false
dc.title.none.fl_str_mv Operations balancing and discrete event simulation: reducing operator idleness on an assembly line
Balanceamento de operações e simulação a eventos discretos: redução da ociosidade dos operadores em uma linha de montagem
title Operations balancing and discrete event simulation: reducing operator idleness on an assembly line
spellingShingle Operations balancing and discrete event simulation: reducing operator idleness on an assembly line
Vilela, Flávio Fraga
Balancing Operations. Computational Simulation. Productive Efficiency.
Balanceamento de Operações. Simulação Computacional. Eficiência Produtiva.
title_short Operations balancing and discrete event simulation: reducing operator idleness on an assembly line
title_full Operations balancing and discrete event simulation: reducing operator idleness on an assembly line
title_fullStr Operations balancing and discrete event simulation: reducing operator idleness on an assembly line
title_full_unstemmed Operations balancing and discrete event simulation: reducing operator idleness on an assembly line
title_sort Operations balancing and discrete event simulation: reducing operator idleness on an assembly line
author Vilela, Flávio Fraga
author_facet Vilela, Flávio Fraga
Piedade, Diego Dobscha da Cruz
Montevechi, José Arnaldo Barra
Leal, Fabiano
author_role author
author2 Piedade, Diego Dobscha da Cruz
Montevechi, José Arnaldo Barra
Leal, Fabiano
author2_role author
author
author
dc.contributor.author.fl_str_mv Vilela, Flávio Fraga
Piedade, Diego Dobscha da Cruz
Montevechi, José Arnaldo Barra
Leal, Fabiano
dc.subject.por.fl_str_mv Balancing Operations. Computational Simulation. Productive Efficiency.
Balanceamento de Operações. Simulação Computacional. Eficiência Produtiva.
topic Balancing Operations. Computational Simulation. Productive Efficiency.
Balanceamento de Operações. Simulação Computacional. Eficiência Produtiva.
description The conduct directed towards interventions focused on reducing waste in manufacturing operations and services are precedent and imperative actions that every process manager must constantly seek. The reduction of losses and waste with consequent increase of productive efficiency is configured as one of the great objectives of organizations and stakeholders. Currently, various techniques and tools for waste reduction can be employed, however, in this work, the concept of production flow leveling, which can be achieved through balancing operations, will be used. Therefore the objective of the present work is to apply computational simulation as a complement to the operations balancing method, reducing the number of assembly line operators and their idleness in a real manufacturing process. As the research method, a case study was used with the use of information and real data collected through an investigation conducted in the company that lasted 8 months. Therefore, it can be stated that the balancing project of assembly line operations was effective since a reduction in overall idleness to a value close to 4% was found according to the computational simulation report.
publishDate 2020
dc.date.none.fl_str_mv 2020-06-15
dc.type.driver.fl_str_mv info:eu-repo/semantics/article
info:eu-repo/semantics/publishedVersion
format article
status_str publishedVersion
dc.identifier.uri.fl_str_mv https://www.producaoonline.org.br/rpo/article/view/3842
10.14488/1676-1901.v20i2.3842
url https://www.producaoonline.org.br/rpo/article/view/3842
identifier_str_mv 10.14488/1676-1901.v20i2.3842
dc.language.iso.fl_str_mv por
language por
dc.relation.none.fl_str_mv https://www.producaoonline.org.br/rpo/article/view/3842/1916
https://www.producaoonline.org.br/rpo/article/view/3842/1917
dc.rights.driver.fl_str_mv Copyright (c) 2020 Revista Produção Online
info:eu-repo/semantics/openAccess
rights_invalid_str_mv Copyright (c) 2020 Revista Produção Online
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
video/mp4
dc.publisher.none.fl_str_mv Associação Brasileira de Engenharia de Produção
publisher.none.fl_str_mv Associação Brasileira de Engenharia de Produção
dc.source.none.fl_str_mv Revista Produção Online; Vol. 20 No. 2 (2020); 472-492
Revista Produção Online; v. 20 n. 2 (2020); 472-492
1676-1901
reponame:Revista Produção Online
instname:Associação Brasileira de Engenharia de Produção (ABEPRO)
instacron:ABEPRO
instname_str Associação Brasileira de Engenharia de Produção (ABEPRO)
instacron_str ABEPRO
institution ABEPRO
reponame_str Revista Produção Online
collection Revista Produção Online
repository.name.fl_str_mv Revista Produção Online - Associação Brasileira de Engenharia de Produção (ABEPRO)
repository.mail.fl_str_mv ||producaoonline@gmail.com
_version_ 1761536951630954496