Implementation of autonomous maintenance techniques in a manufacturing cell of a agricultural machinery manufacturer
Autor(a) principal: | |
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Data de Publicação: | 2016 |
Outros Autores: | |
Tipo de documento: | Artigo |
Idioma: | por |
Título da fonte: | Revista Produção Online |
DOI: | 10.14488/1676-1901.v16i2.2048 |
Texto Completo: | https://www.producaoonline.org.br/rpo/article/view/2048 |
Resumo: | The purpose of this article was to describe a case of autonomous maintenance implementation in a pilot area of a metal mechanical company. The research method was the single case study in a production cell with three machining centers in agricultural machinery manufacturer. The secondary objectives of the article were: describe the scenario in which the application occurred; describe procedures and results; and analyze the benefits obtained, showing results before and after implementation. The main results of the application were the increase in the mean times between failures, the reduction in mean time to repair, the reduction of waste and rework in the cell, and the reduction of maintenance costs. After the improvements, there was significant increase in the overall efficiency of the cell, from 78% to 88.3%, which can be considered world-class performance. Other relevant gains were: work in process reduction, set-up time reduction, and physical occupied area reduction. |
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Implementation of autonomous maintenance techniques in a manufacturing cell of a agricultural machinery manufacturerImplantação de técnicas de manutenção autônoma em uma célula de manufatura de um fabricante de máquinas agrícolasAutonomous maintenance. OEE. Manufacturing cells.Manutenção autônoma. OEE. Células de fabricação.The purpose of this article was to describe a case of autonomous maintenance implementation in a pilot area of a metal mechanical company. The research method was the single case study in a production cell with three machining centers in agricultural machinery manufacturer. The secondary objectives of the article were: describe the scenario in which the application occurred; describe procedures and results; and analyze the benefits obtained, showing results before and after implementation. The main results of the application were the increase in the mean times between failures, the reduction in mean time to repair, the reduction of waste and rework in the cell, and the reduction of maintenance costs. After the improvements, there was significant increase in the overall efficiency of the cell, from 78% to 88.3%, which can be considered world-class performance. Other relevant gains were: work in process reduction, set-up time reduction, and physical occupied area reduction.O objetivo deste artigo foi descrever um caso de aplicação de manutenção autônoma em uma área piloto de uma empresa do ramo metal mecânico. O método de pesquisa foi o estudo de caso único em uma célula de produção com três centros de usinagem em uma empresa fabricante de máquinas agrícolas. Os objetivos secundários do artigo foram: descrever o cenário em que a aplicação ocorreu; descrever procedimentos e resultados; e analisar os benefícios obtidos, apresentando resultados antes e depois da implementação. Os principais resultados da aplicação foram o aumento nos tempos médios entre falhas das máquinas, a redução nos tempos médios até o reparo das máquinas, a redução de refugos e retrabalhos na célula e a redução dos custos de manutenção. Como consequência destes avanços, houve expressivo aumento na eficiência global da célula de 78% para 88,3%, o que pode ser considerado desempenho de classe mundial. Outros ganhos foram a redução de estoque intermediário, de tempo de set-up e da área física ocupada.Associação Brasileira de Engenharia de Produção2016-06-15info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdfaudio/mpeghttps://www.producaoonline.org.br/rpo/article/view/204810.14488/1676-1901.v16i2.2048Revista Produção Online; Vol. 16 No. 2 (2016); 606-632Revista Produção Online; v. 16 n. 2 (2016); 606-6321676-1901reponame:Revista Produção Onlineinstname:Associação Brasileira de Engenharia de Produção (ABEPRO)instacron:ABEPROporhttps://www.producaoonline.org.br/rpo/article/view/2048/1402https://www.producaoonline.org.br/rpo/article/view/2048/1418Copyright (c) 2016 Revista Produção Onlineinfo:eu-repo/semantics/openAccessNunes, Ivo LuisSellitto, Miguel Afonso2016-06-15T05:49:13Zoai:ojs.emnuvens.com.br:article/2048Revistahttp://producaoonline.org.br/rpoPUBhttps://www.producaoonline.org.br/rpo/oai||producaoonline@gmail.com1676-19011676-1901opendoar:2016-06-15T05:49:13Revista Produção Online - Associação Brasileira de Engenharia de Produção (ABEPRO)false |
dc.title.none.fl_str_mv |
Implementation of autonomous maintenance techniques in a manufacturing cell of a agricultural machinery manufacturer Implantação de técnicas de manutenção autônoma em uma célula de manufatura de um fabricante de máquinas agrícolas |
title |
Implementation of autonomous maintenance techniques in a manufacturing cell of a agricultural machinery manufacturer |
spellingShingle |
Implementation of autonomous maintenance techniques in a manufacturing cell of a agricultural machinery manufacturer Implementation of autonomous maintenance techniques in a manufacturing cell of a agricultural machinery manufacturer Nunes, Ivo Luis Autonomous maintenance. OEE. Manufacturing cells. Manutenção autônoma. OEE. Células de fabricação. Nunes, Ivo Luis Autonomous maintenance. OEE. Manufacturing cells. Manutenção autônoma. OEE. Células de fabricação. |
title_short |
Implementation of autonomous maintenance techniques in a manufacturing cell of a agricultural machinery manufacturer |
title_full |
Implementation of autonomous maintenance techniques in a manufacturing cell of a agricultural machinery manufacturer |
title_fullStr |
Implementation of autonomous maintenance techniques in a manufacturing cell of a agricultural machinery manufacturer Implementation of autonomous maintenance techniques in a manufacturing cell of a agricultural machinery manufacturer |
title_full_unstemmed |
Implementation of autonomous maintenance techniques in a manufacturing cell of a agricultural machinery manufacturer Implementation of autonomous maintenance techniques in a manufacturing cell of a agricultural machinery manufacturer |
title_sort |
Implementation of autonomous maintenance techniques in a manufacturing cell of a agricultural machinery manufacturer |
author |
Nunes, Ivo Luis |
author_facet |
Nunes, Ivo Luis Nunes, Ivo Luis Sellitto, Miguel Afonso Sellitto, Miguel Afonso |
author_role |
author |
author2 |
Sellitto, Miguel Afonso |
author2_role |
author |
dc.contributor.author.fl_str_mv |
Nunes, Ivo Luis Sellitto, Miguel Afonso |
dc.subject.por.fl_str_mv |
Autonomous maintenance. OEE. Manufacturing cells. Manutenção autônoma. OEE. Células de fabricação. |
topic |
Autonomous maintenance. OEE. Manufacturing cells. Manutenção autônoma. OEE. Células de fabricação. |
description |
The purpose of this article was to describe a case of autonomous maintenance implementation in a pilot area of a metal mechanical company. The research method was the single case study in a production cell with three machining centers in agricultural machinery manufacturer. The secondary objectives of the article were: describe the scenario in which the application occurred; describe procedures and results; and analyze the benefits obtained, showing results before and after implementation. The main results of the application were the increase in the mean times between failures, the reduction in mean time to repair, the reduction of waste and rework in the cell, and the reduction of maintenance costs. After the improvements, there was significant increase in the overall efficiency of the cell, from 78% to 88.3%, which can be considered world-class performance. Other relevant gains were: work in process reduction, set-up time reduction, and physical occupied area reduction. |
publishDate |
2016 |
dc.date.none.fl_str_mv |
2016-06-15 |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article info:eu-repo/semantics/publishedVersion |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
https://www.producaoonline.org.br/rpo/article/view/2048 10.14488/1676-1901.v16i2.2048 |
url |
https://www.producaoonline.org.br/rpo/article/view/2048 |
identifier_str_mv |
10.14488/1676-1901.v16i2.2048 |
dc.language.iso.fl_str_mv |
por |
language |
por |
dc.relation.none.fl_str_mv |
https://www.producaoonline.org.br/rpo/article/view/2048/1402 https://www.producaoonline.org.br/rpo/article/view/2048/1418 |
dc.rights.driver.fl_str_mv |
Copyright (c) 2016 Revista Produção Online info:eu-repo/semantics/openAccess |
rights_invalid_str_mv |
Copyright (c) 2016 Revista Produção Online |
eu_rights_str_mv |
openAccess |
dc.format.none.fl_str_mv |
application/pdf audio/mpeg |
dc.publisher.none.fl_str_mv |
Associação Brasileira de Engenharia de Produção |
publisher.none.fl_str_mv |
Associação Brasileira de Engenharia de Produção |
dc.source.none.fl_str_mv |
Revista Produção Online; Vol. 16 No. 2 (2016); 606-632 Revista Produção Online; v. 16 n. 2 (2016); 606-632 1676-1901 reponame:Revista Produção Online instname:Associação Brasileira de Engenharia de Produção (ABEPRO) instacron:ABEPRO |
instname_str |
Associação Brasileira de Engenharia de Produção (ABEPRO) |
instacron_str |
ABEPRO |
institution |
ABEPRO |
reponame_str |
Revista Produção Online |
collection |
Revista Produção Online |
repository.name.fl_str_mv |
Revista Produção Online - Associação Brasileira de Engenharia de Produção (ABEPRO) |
repository.mail.fl_str_mv |
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1822176309646721024 |
dc.identifier.doi.none.fl_str_mv |
10.14488/1676-1901.v16i2.2048 |