Implementation of autonomous maintenance techniques in a manufacturing cell of a agricultural machinery manufacturer

Detalhes bibliográficos
Autor(a) principal: Nunes, Ivo Luis
Data de Publicação: 2016
Outros Autores: Sellitto, Miguel Afonso
Tipo de documento: Artigo
Idioma: por
Título da fonte: Revista Produção Online
DOI: 10.14488/1676-1901.v16i2.2048
Texto Completo: https://www.producaoonline.org.br/rpo/article/view/2048
Resumo: The purpose of this article was to describe a case of autonomous maintenance implementation in a pilot area of a metal mechanical company. The research method was the single case study in a production cell with three machining centers in  agricultural machinery manufacturer. The secondary objectives of the article were: describe the scenario in which the application occurred; describe procedures and results; and analyze the benefits obtained, showing results before and after implementation. The main results of the application were the increase in the mean times between failures, the reduction in mean time to repair, the reduction of waste and rework in the cell, and the reduction of maintenance costs. After the improvements, there was significant increase in the overall efficiency of the cell, from 78% to 88.3%, which can be considered world-class performance. Other relevant gains were: work in process reduction, set-up time reduction, and physical occupied area reduction.
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spelling Implementation of autonomous maintenance techniques in a manufacturing cell of a agricultural machinery manufacturerImplantação de técnicas de manutenção autônoma em uma célula de manufatura de um fabricante de máquinas agrícolasAutonomous maintenance. OEE. Manufacturing cells.Manutenção autônoma. OEE. Células de fabricação.The purpose of this article was to describe a case of autonomous maintenance implementation in a pilot area of a metal mechanical company. The research method was the single case study in a production cell with three machining centers in  agricultural machinery manufacturer. The secondary objectives of the article were: describe the scenario in which the application occurred; describe procedures and results; and analyze the benefits obtained, showing results before and after implementation. The main results of the application were the increase in the mean times between failures, the reduction in mean time to repair, the reduction of waste and rework in the cell, and the reduction of maintenance costs. After the improvements, there was significant increase in the overall efficiency of the cell, from 78% to 88.3%, which can be considered world-class performance. Other relevant gains were: work in process reduction, set-up time reduction, and physical occupied area reduction.O objetivo deste artigo foi descrever um caso de aplicação de manutenção autônoma em uma área piloto de uma empresa do ramo metal mecânico. O método de pesquisa foi o estudo de caso único em uma célula de produção com três centros de usinagem em uma empresa fabricante de máquinas agrícolas. Os objetivos secundários do artigo foram: descrever o cenário em que a aplicação ocorreu; descrever procedimentos e resultados; e analisar os benefícios obtidos, apresentando resultados antes e depois da implementação. Os principais resultados da aplicação foram o aumento nos tempos médios entre falhas das máquinas, a redução nos tempos médios até o reparo das máquinas, a redução de refugos e retrabalhos na célula e a redução dos custos de manutenção. Como consequência destes avanços, houve expressivo aumento na eficiência global da célula de 78% para 88,3%, o que pode ser considerado desempenho de classe mundial. Outros ganhos foram a redução de estoque intermediário, de tempo de set-up e da área física ocupada.Associação Brasileira de Engenharia de Produção2016-06-15info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdfaudio/mpeghttps://www.producaoonline.org.br/rpo/article/view/204810.14488/1676-1901.v16i2.2048Revista Produção Online; Vol. 16 No. 2 (2016); 606-632Revista Produção Online; v. 16 n. 2 (2016); 606-6321676-1901reponame:Revista Produção Onlineinstname:Associação Brasileira de Engenharia de Produção (ABEPRO)instacron:ABEPROporhttps://www.producaoonline.org.br/rpo/article/view/2048/1402https://www.producaoonline.org.br/rpo/article/view/2048/1418Copyright (c) 2016 Revista Produção Onlineinfo:eu-repo/semantics/openAccessNunes, Ivo LuisSellitto, Miguel Afonso2016-06-15T05:49:13Zoai:ojs.emnuvens.com.br:article/2048Revistahttp://producaoonline.org.br/rpoPUBhttps://www.producaoonline.org.br/rpo/oai||producaoonline@gmail.com1676-19011676-1901opendoar:2016-06-15T05:49:13Revista Produção Online - Associação Brasileira de Engenharia de Produção (ABEPRO)false
dc.title.none.fl_str_mv Implementation of autonomous maintenance techniques in a manufacturing cell of a agricultural machinery manufacturer
Implantação de técnicas de manutenção autônoma em uma célula de manufatura de um fabricante de máquinas agrícolas
title Implementation of autonomous maintenance techniques in a manufacturing cell of a agricultural machinery manufacturer
spellingShingle Implementation of autonomous maintenance techniques in a manufacturing cell of a agricultural machinery manufacturer
Implementation of autonomous maintenance techniques in a manufacturing cell of a agricultural machinery manufacturer
Nunes, Ivo Luis
Autonomous maintenance. OEE. Manufacturing cells.
Manutenção autônoma. OEE. Células de fabricação.
Nunes, Ivo Luis
Autonomous maintenance. OEE. Manufacturing cells.
Manutenção autônoma. OEE. Células de fabricação.
title_short Implementation of autonomous maintenance techniques in a manufacturing cell of a agricultural machinery manufacturer
title_full Implementation of autonomous maintenance techniques in a manufacturing cell of a agricultural machinery manufacturer
title_fullStr Implementation of autonomous maintenance techniques in a manufacturing cell of a agricultural machinery manufacturer
Implementation of autonomous maintenance techniques in a manufacturing cell of a agricultural machinery manufacturer
title_full_unstemmed Implementation of autonomous maintenance techniques in a manufacturing cell of a agricultural machinery manufacturer
Implementation of autonomous maintenance techniques in a manufacturing cell of a agricultural machinery manufacturer
title_sort Implementation of autonomous maintenance techniques in a manufacturing cell of a agricultural machinery manufacturer
author Nunes, Ivo Luis
author_facet Nunes, Ivo Luis
Nunes, Ivo Luis
Sellitto, Miguel Afonso
Sellitto, Miguel Afonso
author_role author
author2 Sellitto, Miguel Afonso
author2_role author
dc.contributor.author.fl_str_mv Nunes, Ivo Luis
Sellitto, Miguel Afonso
dc.subject.por.fl_str_mv Autonomous maintenance. OEE. Manufacturing cells.
Manutenção autônoma. OEE. Células de fabricação.
topic Autonomous maintenance. OEE. Manufacturing cells.
Manutenção autônoma. OEE. Células de fabricação.
description The purpose of this article was to describe a case of autonomous maintenance implementation in a pilot area of a metal mechanical company. The research method was the single case study in a production cell with three machining centers in  agricultural machinery manufacturer. The secondary objectives of the article were: describe the scenario in which the application occurred; describe procedures and results; and analyze the benefits obtained, showing results before and after implementation. The main results of the application were the increase in the mean times between failures, the reduction in mean time to repair, the reduction of waste and rework in the cell, and the reduction of maintenance costs. After the improvements, there was significant increase in the overall efficiency of the cell, from 78% to 88.3%, which can be considered world-class performance. Other relevant gains were: work in process reduction, set-up time reduction, and physical occupied area reduction.
publishDate 2016
dc.date.none.fl_str_mv 2016-06-15
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dc.identifier.uri.fl_str_mv https://www.producaoonline.org.br/rpo/article/view/2048
10.14488/1676-1901.v16i2.2048
url https://www.producaoonline.org.br/rpo/article/view/2048
identifier_str_mv 10.14488/1676-1901.v16i2.2048
dc.language.iso.fl_str_mv por
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dc.relation.none.fl_str_mv https://www.producaoonline.org.br/rpo/article/view/2048/1402
https://www.producaoonline.org.br/rpo/article/view/2048/1418
dc.rights.driver.fl_str_mv Copyright (c) 2016 Revista Produção Online
info:eu-repo/semantics/openAccess
rights_invalid_str_mv Copyright (c) 2016 Revista Produção Online
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
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dc.publisher.none.fl_str_mv Associação Brasileira de Engenharia de Produção
publisher.none.fl_str_mv Associação Brasileira de Engenharia de Produção
dc.source.none.fl_str_mv Revista Produção Online; Vol. 16 No. 2 (2016); 606-632
Revista Produção Online; v. 16 n. 2 (2016); 606-632
1676-1901
reponame:Revista Produção Online
instname:Associação Brasileira de Engenharia de Produção (ABEPRO)
instacron:ABEPRO
instname_str Associação Brasileira de Engenharia de Produção (ABEPRO)
instacron_str ABEPRO
institution ABEPRO
reponame_str Revista Produção Online
collection Revista Produção Online
repository.name.fl_str_mv Revista Produção Online - Associação Brasileira de Engenharia de Produção (ABEPRO)
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dc.identifier.doi.none.fl_str_mv 10.14488/1676-1901.v16i2.2048