TPM and autonomous maintenance: case study in a metal mechanic company
Autor(a) principal: | |
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Data de Publicação: | 2015 |
Outros Autores: | |
Tipo de documento: | Artigo |
Idioma: | por |
Título da fonte: | Revista Produção Online |
Texto Completo: | https://www.producaoonline.org.br/rpo/article/view/1632 |
Resumo: | The purpose of this article was to describe a case of autonomous maintenance implementation in a pilot area of a metal mechanical industry company. The TPM – Total Productive Maintenance is a managerial technology that can help companies to reduce failures and breakages of machines. One of the most important issues of TPM is autonomous maintenance. The method of research was the case study. A program of twelve points was structured and adopted as stand-alone maintenance deployment guide. The program began in a pilot area, including three machining centers. The main results of the pilot program were: increasing by more than 700% the Mean Time between Failure, reducing by more than 40% in the Mean Time to Repair, as well as the consequent increase of more than five percentage points on the availability of the three machines and almost 60% reduction in the cost of maintenance materials. The main conclusion was that the TPM, and in particular the autonomous maintenance, can increase the efficiency of maintenance as strategic factor, which enhances the competitiveness of manufacturing in industrial companies. |
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TPM and autonomous maintenance: case study in a metal mechanic companyTPM e manutenção autônoma: estudo de caso em uma empresa da indústria metal-mecânicaTPM. Cost-cutting. Autonomous maintenance.TPM. Redução de custo. Manutenção autônoma.The purpose of this article was to describe a case of autonomous maintenance implementation in a pilot area of a metal mechanical industry company. The TPM – Total Productive Maintenance is a managerial technology that can help companies to reduce failures and breakages of machines. One of the most important issues of TPM is autonomous maintenance. The method of research was the case study. A program of twelve points was structured and adopted as stand-alone maintenance deployment guide. The program began in a pilot area, including three machining centers. The main results of the pilot program were: increasing by more than 700% the Mean Time between Failure, reducing by more than 40% in the Mean Time to Repair, as well as the consequent increase of more than five percentage points on the availability of the three machines and almost 60% reduction in the cost of maintenance materials. The main conclusion was that the TPM, and in particular the autonomous maintenance, can increase the efficiency of maintenance as strategic factor, which enhances the competitiveness of manufacturing in industrial companies.O objetivo deste artigo foi descrever um caso de aplicação de manutenção autônoma em uma área-piloto de uma empresa da indústria metal-mecânica. O método de pesquisa foi o estudo de caso. A TPM – Total Productive Maintenance, Manutenção Produtiva Total, é uma tecnologia gerencial que pode auxiliar as empresas na redução de ocorrência de falhas e quebras de máquinas. Um dos mais importantes aspectos da TPM é a manutenção autônoma. Um programa de doze pontos foi estruturado e adotado como guia de implantação da manutenção autônoma. O programa iniciou por uma área-piloto, incluindo três centros de usinagem. Os principais resultados do programa-piloto foram o aumento em mais de 700% no tempo médio entre falhas, a redução de mais de 40% no tempo médio até o reparo, o consequente aumento de mais de cinco pontos percentuais na disponibilidade das três máquinas e a redução de quase 60% no custo de materiais de manutenção. A principal conclusão foi que a TPM, e em particular a manutenção autônoma, pode aumentar a eficiência da manutenção como fator estratégico, aumentando a capacidade de competição da manufatura em empresas industriais.Associação Brasileira de Engenharia de Produção2015-12-15info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdfaudio/mpeghttps://www.producaoonline.org.br/rpo/article/view/163210.14488/1676-1901.v15i4.1632Revista Produção Online; Vol. 15 No. 4 (2015); 1123-1147Revista Produção Online; v. 15 n. 4 (2015); 1123-11471676-1901reponame:Revista Produção Onlineinstname:Associação Brasileira de Engenharia de Produção (ABEPRO)instacron:ABEPROporhttps://www.producaoonline.org.br/rpo/article/view/1632/1330https://www.producaoonline.org.br/rpo/article/view/1632/1331Copyright (c) 2015 Revista Produção Onlineinfo:eu-repo/semantics/openAccessBiehl, Norberto CarvalhoSellitto, Miguel Afonso2015-12-15T10:38:40Zoai:ojs.emnuvens.com.br:article/1632Revistahttp://producaoonline.org.br/rpoPUBhttps://www.producaoonline.org.br/rpo/oai||producaoonline@gmail.com1676-19011676-1901opendoar:2015-12-15T10:38:40Revista Produção Online - Associação Brasileira de Engenharia de Produção (ABEPRO)false |
dc.title.none.fl_str_mv |
TPM and autonomous maintenance: case study in a metal mechanic company TPM e manutenção autônoma: estudo de caso em uma empresa da indústria metal-mecânica |
title |
TPM and autonomous maintenance: case study in a metal mechanic company |
spellingShingle |
TPM and autonomous maintenance: case study in a metal mechanic company Biehl, Norberto Carvalho TPM. Cost-cutting. Autonomous maintenance. TPM. Redução de custo. Manutenção autônoma. |
title_short |
TPM and autonomous maintenance: case study in a metal mechanic company |
title_full |
TPM and autonomous maintenance: case study in a metal mechanic company |
title_fullStr |
TPM and autonomous maintenance: case study in a metal mechanic company |
title_full_unstemmed |
TPM and autonomous maintenance: case study in a metal mechanic company |
title_sort |
TPM and autonomous maintenance: case study in a metal mechanic company |
author |
Biehl, Norberto Carvalho |
author_facet |
Biehl, Norberto Carvalho Sellitto, Miguel Afonso |
author_role |
author |
author2 |
Sellitto, Miguel Afonso |
author2_role |
author |
dc.contributor.author.fl_str_mv |
Biehl, Norberto Carvalho Sellitto, Miguel Afonso |
dc.subject.por.fl_str_mv |
TPM. Cost-cutting. Autonomous maintenance. TPM. Redução de custo. Manutenção autônoma. |
topic |
TPM. Cost-cutting. Autonomous maintenance. TPM. Redução de custo. Manutenção autônoma. |
description |
The purpose of this article was to describe a case of autonomous maintenance implementation in a pilot area of a metal mechanical industry company. The TPM – Total Productive Maintenance is a managerial technology that can help companies to reduce failures and breakages of machines. One of the most important issues of TPM is autonomous maintenance. The method of research was the case study. A program of twelve points was structured and adopted as stand-alone maintenance deployment guide. The program began in a pilot area, including three machining centers. The main results of the pilot program were: increasing by more than 700% the Mean Time between Failure, reducing by more than 40% in the Mean Time to Repair, as well as the consequent increase of more than five percentage points on the availability of the three machines and almost 60% reduction in the cost of maintenance materials. The main conclusion was that the TPM, and in particular the autonomous maintenance, can increase the efficiency of maintenance as strategic factor, which enhances the competitiveness of manufacturing in industrial companies. |
publishDate |
2015 |
dc.date.none.fl_str_mv |
2015-12-15 |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article info:eu-repo/semantics/publishedVersion |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
https://www.producaoonline.org.br/rpo/article/view/1632 10.14488/1676-1901.v15i4.1632 |
url |
https://www.producaoonline.org.br/rpo/article/view/1632 |
identifier_str_mv |
10.14488/1676-1901.v15i4.1632 |
dc.language.iso.fl_str_mv |
por |
language |
por |
dc.relation.none.fl_str_mv |
https://www.producaoonline.org.br/rpo/article/view/1632/1330 https://www.producaoonline.org.br/rpo/article/view/1632/1331 |
dc.rights.driver.fl_str_mv |
Copyright (c) 2015 Revista Produção Online info:eu-repo/semantics/openAccess |
rights_invalid_str_mv |
Copyright (c) 2015 Revista Produção Online |
eu_rights_str_mv |
openAccess |
dc.format.none.fl_str_mv |
application/pdf audio/mpeg |
dc.publisher.none.fl_str_mv |
Associação Brasileira de Engenharia de Produção |
publisher.none.fl_str_mv |
Associação Brasileira de Engenharia de Produção |
dc.source.none.fl_str_mv |
Revista Produção Online; Vol. 15 No. 4 (2015); 1123-1147 Revista Produção Online; v. 15 n. 4 (2015); 1123-1147 1676-1901 reponame:Revista Produção Online instname:Associação Brasileira de Engenharia de Produção (ABEPRO) instacron:ABEPRO |
instname_str |
Associação Brasileira de Engenharia de Produção (ABEPRO) |
instacron_str |
ABEPRO |
institution |
ABEPRO |
reponame_str |
Revista Produção Online |
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Revista Produção Online |
repository.name.fl_str_mv |
Revista Produção Online - Associação Brasileira de Engenharia de Produção (ABEPRO) |
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||producaoonline@gmail.com |
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