TPM and autonomous maintenance: case study in a metal mechanic company

Detalhes bibliográficos
Autor(a) principal: Biehl, Norberto Carvalho
Data de Publicação: 2015
Outros Autores: Sellitto, Miguel Afonso
Tipo de documento: Artigo
Idioma: por
Título da fonte: Revista Produção Online
Texto Completo: https://www.producaoonline.org.br/rpo/article/view/1632
Resumo: The purpose of this article was to describe a case of autonomous maintenance implementation in a pilot area of a metal mechanical industry company. The TPM – Total Productive Maintenance is a managerial technology that can help companies to reduce failures and breakages of machines. One of the most important issues of TPM is autonomous maintenance. The method of research was the case study. A program of twelve points was structured and adopted as stand-alone maintenance deployment guide. The program began in a pilot area, including three machining centers. The main results of the pilot program were: increasing by more than 700% the Mean Time between Failure, reducing by more than 40% in the Mean Time to Repair, as well as the consequent increase of more than five percentage points on the availability of the three machines and almost 60% reduction in the cost of maintenance materials. The main conclusion was that the TPM, and in particular the autonomous maintenance, can increase the efficiency of maintenance as strategic factor, which enhances the competitiveness of manufacturing in industrial companies.
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spelling TPM and autonomous maintenance: case study in a metal mechanic companyTPM e manutenção autônoma: estudo de caso em uma empresa da indústria metal-mecânicaTPM. Cost-cutting. Autonomous maintenance.TPM. Redução de custo. Manutenção autônoma.The purpose of this article was to describe a case of autonomous maintenance implementation in a pilot area of a metal mechanical industry company. The TPM – Total Productive Maintenance is a managerial technology that can help companies to reduce failures and breakages of machines. One of the most important issues of TPM is autonomous maintenance. The method of research was the case study. A program of twelve points was structured and adopted as stand-alone maintenance deployment guide. The program began in a pilot area, including three machining centers. The main results of the pilot program were: increasing by more than 700% the Mean Time between Failure, reducing by more than 40% in the Mean Time to Repair, as well as the consequent increase of more than five percentage points on the availability of the three machines and almost 60% reduction in the cost of maintenance materials. The main conclusion was that the TPM, and in particular the autonomous maintenance, can increase the efficiency of maintenance as strategic factor, which enhances the competitiveness of manufacturing in industrial companies.O objetivo deste artigo foi descrever um caso de aplicação de manutenção autônoma em uma área-piloto de uma empresa da indústria metal-mecânica. O método de pesquisa foi o estudo de caso. A TPM – Total Productive Maintenance, Manutenção Produtiva Total, é uma tecnologia gerencial que pode auxiliar as empresas na redução de ocorrência de falhas e quebras de máquinas. Um dos mais importantes aspectos da TPM é a manutenção autônoma. Um programa de doze pontos foi estruturado e adotado como guia de implantação da manutenção autônoma. O programa iniciou por uma área-piloto, incluindo três centros de usinagem. Os principais resultados do programa-piloto foram o aumento em mais de 700% no tempo médio entre falhas, a redução de mais de 40% no tempo médio até o reparo, o consequente aumento de mais de cinco pontos percentuais na disponibilidade das três máquinas e a redução de quase 60% no custo de materiais de manutenção. A principal conclusão foi que a TPM, e em particular a manutenção autônoma, pode aumentar a eficiência da manutenção como fator estratégico, aumentando a capacidade de competição da manufatura em empresas industriais.Associação Brasileira de Engenharia de Produção2015-12-15info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdfaudio/mpeghttps://www.producaoonline.org.br/rpo/article/view/163210.14488/1676-1901.v15i4.1632Revista Produção Online; Vol. 15 No. 4 (2015); 1123-1147Revista Produção Online; v. 15 n. 4 (2015); 1123-11471676-1901reponame:Revista Produção Onlineinstname:Associação Brasileira de Engenharia de Produção (ABEPRO)instacron:ABEPROporhttps://www.producaoonline.org.br/rpo/article/view/1632/1330https://www.producaoonline.org.br/rpo/article/view/1632/1331Copyright (c) 2015 Revista Produção Onlineinfo:eu-repo/semantics/openAccessBiehl, Norberto CarvalhoSellitto, Miguel Afonso2015-12-15T10:38:40Zoai:ojs.emnuvens.com.br:article/1632Revistahttp://producaoonline.org.br/rpoPUBhttps://www.producaoonline.org.br/rpo/oai||producaoonline@gmail.com1676-19011676-1901opendoar:2015-12-15T10:38:40Revista Produção Online - Associação Brasileira de Engenharia de Produção (ABEPRO)false
dc.title.none.fl_str_mv TPM and autonomous maintenance: case study in a metal mechanic company
TPM e manutenção autônoma: estudo de caso em uma empresa da indústria metal-mecânica
title TPM and autonomous maintenance: case study in a metal mechanic company
spellingShingle TPM and autonomous maintenance: case study in a metal mechanic company
Biehl, Norberto Carvalho
TPM. Cost-cutting. Autonomous maintenance.
TPM. Redução de custo. Manutenção autônoma.
title_short TPM and autonomous maintenance: case study in a metal mechanic company
title_full TPM and autonomous maintenance: case study in a metal mechanic company
title_fullStr TPM and autonomous maintenance: case study in a metal mechanic company
title_full_unstemmed TPM and autonomous maintenance: case study in a metal mechanic company
title_sort TPM and autonomous maintenance: case study in a metal mechanic company
author Biehl, Norberto Carvalho
author_facet Biehl, Norberto Carvalho
Sellitto, Miguel Afonso
author_role author
author2 Sellitto, Miguel Afonso
author2_role author
dc.contributor.author.fl_str_mv Biehl, Norberto Carvalho
Sellitto, Miguel Afonso
dc.subject.por.fl_str_mv TPM. Cost-cutting. Autonomous maintenance.
TPM. Redução de custo. Manutenção autônoma.
topic TPM. Cost-cutting. Autonomous maintenance.
TPM. Redução de custo. Manutenção autônoma.
description The purpose of this article was to describe a case of autonomous maintenance implementation in a pilot area of a metal mechanical industry company. The TPM – Total Productive Maintenance is a managerial technology that can help companies to reduce failures and breakages of machines. One of the most important issues of TPM is autonomous maintenance. The method of research was the case study. A program of twelve points was structured and adopted as stand-alone maintenance deployment guide. The program began in a pilot area, including three machining centers. The main results of the pilot program were: increasing by more than 700% the Mean Time between Failure, reducing by more than 40% in the Mean Time to Repair, as well as the consequent increase of more than five percentage points on the availability of the three machines and almost 60% reduction in the cost of maintenance materials. The main conclusion was that the TPM, and in particular the autonomous maintenance, can increase the efficiency of maintenance as strategic factor, which enhances the competitiveness of manufacturing in industrial companies.
publishDate 2015
dc.date.none.fl_str_mv 2015-12-15
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dc.identifier.uri.fl_str_mv https://www.producaoonline.org.br/rpo/article/view/1632
10.14488/1676-1901.v15i4.1632
url https://www.producaoonline.org.br/rpo/article/view/1632
identifier_str_mv 10.14488/1676-1901.v15i4.1632
dc.language.iso.fl_str_mv por
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dc.relation.none.fl_str_mv https://www.producaoonline.org.br/rpo/article/view/1632/1330
https://www.producaoonline.org.br/rpo/article/view/1632/1331
dc.rights.driver.fl_str_mv Copyright (c) 2015 Revista Produção Online
info:eu-repo/semantics/openAccess
rights_invalid_str_mv Copyright (c) 2015 Revista Produção Online
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
audio/mpeg
dc.publisher.none.fl_str_mv Associação Brasileira de Engenharia de Produção
publisher.none.fl_str_mv Associação Brasileira de Engenharia de Produção
dc.source.none.fl_str_mv Revista Produção Online; Vol. 15 No. 4 (2015); 1123-1147
Revista Produção Online; v. 15 n. 4 (2015); 1123-1147
1676-1901
reponame:Revista Produção Online
instname:Associação Brasileira de Engenharia de Produção (ABEPRO)
instacron:ABEPRO
instname_str Associação Brasileira de Engenharia de Produção (ABEPRO)
instacron_str ABEPRO
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reponame_str Revista Produção Online
collection Revista Produção Online
repository.name.fl_str_mv Revista Produção Online - Associação Brasileira de Engenharia de Produção (ABEPRO)
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