Impacts of the manufacturing process using fiberglass reinforced plastic composite on the environment and occupational health: the automotive industry case

Detalhes bibliográficos
Autor(a) principal: Orth, Cíntia Madureira
Data de Publicação: 2012
Outros Autores: Baldin, Nelma, Zanotelli, Cladir Teresinha
Tipo de documento: Artigo
Idioma: por
Título da fonte: Revista Produção Online
Texto Completo: https://www.producaoonline.org.br/rpo/article/view/943
Resumo: The production of fiberglass reinforced plastic composite parts may cause serious damages to the health of workers and/or the environment, especially due to the generation of process trimmings, noise level and gas emission.  In view of that, this essay aims at assessing the main impacts of the Molding and Finish processes of an automotive plant on the environment and occupational health. It was observed that the open molding method adopted by the studied plant is the main cause of the generation of residues and that the waste of raw materials as trimmings may reach up to 30%. The final destination of those trimmings, which represent 45% of all the residues generated by the factory, is the industrial landfill. It was also observed that, due to the use of open molds, the levels of styrene and fiber dust were above the tolerance limits, presenting risks to the health of the workers.  Therefore, the studied company should consider the possibility of adopting less aggressive technologies, such as that used in closed molds. The reduction of the negative impacts of the productive processes in their source should be part of the company’s policy. Furthermore, the prevention must be continuous and improved every day.
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spelling Impacts of the manufacturing process using fiberglass reinforced plastic composite on the environment and occupational health: the automotive industry caseImplicações do processo de fabricação do compósito plástico reforçado com fibra de vidro sobre o meio ambiente e a saúde do trabalhador: o caso da indústria automobilísticaIndustrial residues. Occupational health. Fiberglass Reinforced Plastic. Automotive Industry.Resíduos industriais. Saúde do trabalhador. Plástico Reforçado com Fibra de Vidro. Indústria automobilística.The production of fiberglass reinforced plastic composite parts may cause serious damages to the health of workers and/or the environment, especially due to the generation of process trimmings, noise level and gas emission.  In view of that, this essay aims at assessing the main impacts of the Molding and Finish processes of an automotive plant on the environment and occupational health. It was observed that the open molding method adopted by the studied plant is the main cause of the generation of residues and that the waste of raw materials as trimmings may reach up to 30%. The final destination of those trimmings, which represent 45% of all the residues generated by the factory, is the industrial landfill. It was also observed that, due to the use of open molds, the levels of styrene and fiber dust were above the tolerance limits, presenting risks to the health of the workers.  Therefore, the studied company should consider the possibility of adopting less aggressive technologies, such as that used in closed molds. The reduction of the negative impacts of the productive processes in their source should be part of the company’s policy. Furthermore, the prevention must be continuous and improved every day.A produção de compósitos de plástico reforçado com fibra de vidro (PRFV) pode implicar em sérios danos à saúde do trabalhador e/ou ao meio ambiente devido, principalmente, à geração de aparas de processo e às emissões sonoras e atmosféricas. Neste sentido, este artigo teve como objetivo estudar as principais implicações do processo de Moldagem e Acabamento em PRFV em uma indústria automobilística sobre o meio ambiente e a saúde do trabalhador. Constatou-se que a moldagem aberta, processo adotado pela fábrica estudada, é a principal responsável pela geração de resíduos e que a perda de matérias-primas na forma de aparas pode chegar a 30%. Essas aparas, que representam 45% de todos os resíduos gerados pela fábrica, têm como destino final o aterro industrial. Constatou-se, ainda, que devido ao uso de moldes abertos os níveis de estireno e de “pó de fibra” se encontravam acima dos limites de tolerância representando riscos à saúde do trabalhador. Sendo assim, não apenas a empresa estudada como também outras em situações semelhantes precisam considerar a possibilidade da adoção de tecnologias menos agressivas, como aquelas que usam moldes fechados. A redução dos impactos negativos dos processos produtivos em sua fonte geradora precisa fazer parte da política das empresas. A prevenção deve ser contínua e melhorada a cada dia.Associação Brasileira de Engenharia de Produção2012-06-13info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdfaudio/mpeghttps://www.producaoonline.org.br/rpo/article/view/94310.14488/1676-1901.v12i2.943Revista Produção Online; Vol. 12 No. 2 (2012); 537-556Revista Produção Online; v. 12 n. 2 (2012); 537-5561676-1901reponame:Revista Produção Onlineinstname:Associação Brasileira de Engenharia de Produção (ABEPRO)instacron:ABEPROporhttps://www.producaoonline.org.br/rpo/article/view/943/918https://www.producaoonline.org.br/rpo/article/view/943/906Copyright (c) 2014 Revista Produção Onlineinfo:eu-repo/semantics/openAccessOrth, Cíntia MadureiraBaldin, NelmaZanotelli, Cladir Teresinha2015-11-11T17:25:50Zoai:ojs.emnuvens.com.br:article/943Revistahttp://producaoonline.org.br/rpoPUBhttps://www.producaoonline.org.br/rpo/oai||producaoonline@gmail.com1676-19011676-1901opendoar:2015-11-11T17:25:50Revista Produção Online - Associação Brasileira de Engenharia de Produção (ABEPRO)false
dc.title.none.fl_str_mv Impacts of the manufacturing process using fiberglass reinforced plastic composite on the environment and occupational health: the automotive industry case
Implicações do processo de fabricação do compósito plástico reforçado com fibra de vidro sobre o meio ambiente e a saúde do trabalhador: o caso da indústria automobilística
title Impacts of the manufacturing process using fiberglass reinforced plastic composite on the environment and occupational health: the automotive industry case
spellingShingle Impacts of the manufacturing process using fiberglass reinforced plastic composite on the environment and occupational health: the automotive industry case
Orth, Cíntia Madureira
Industrial residues. Occupational health. Fiberglass Reinforced Plastic. Automotive Industry.
Resíduos industriais. Saúde do trabalhador. Plástico Reforçado com Fibra de Vidro. Indústria automobilística.
title_short Impacts of the manufacturing process using fiberglass reinforced plastic composite on the environment and occupational health: the automotive industry case
title_full Impacts of the manufacturing process using fiberglass reinforced plastic composite on the environment and occupational health: the automotive industry case
title_fullStr Impacts of the manufacturing process using fiberglass reinforced plastic composite on the environment and occupational health: the automotive industry case
title_full_unstemmed Impacts of the manufacturing process using fiberglass reinforced plastic composite on the environment and occupational health: the automotive industry case
title_sort Impacts of the manufacturing process using fiberglass reinforced plastic composite on the environment and occupational health: the automotive industry case
author Orth, Cíntia Madureira
author_facet Orth, Cíntia Madureira
Baldin, Nelma
Zanotelli, Cladir Teresinha
author_role author
author2 Baldin, Nelma
Zanotelli, Cladir Teresinha
author2_role author
author
dc.contributor.author.fl_str_mv Orth, Cíntia Madureira
Baldin, Nelma
Zanotelli, Cladir Teresinha
dc.subject.por.fl_str_mv Industrial residues. Occupational health. Fiberglass Reinforced Plastic. Automotive Industry.
Resíduos industriais. Saúde do trabalhador. Plástico Reforçado com Fibra de Vidro. Indústria automobilística.
topic Industrial residues. Occupational health. Fiberglass Reinforced Plastic. Automotive Industry.
Resíduos industriais. Saúde do trabalhador. Plástico Reforçado com Fibra de Vidro. Indústria automobilística.
description The production of fiberglass reinforced plastic composite parts may cause serious damages to the health of workers and/or the environment, especially due to the generation of process trimmings, noise level and gas emission.  In view of that, this essay aims at assessing the main impacts of the Molding and Finish processes of an automotive plant on the environment and occupational health. It was observed that the open molding method adopted by the studied plant is the main cause of the generation of residues and that the waste of raw materials as trimmings may reach up to 30%. The final destination of those trimmings, which represent 45% of all the residues generated by the factory, is the industrial landfill. It was also observed that, due to the use of open molds, the levels of styrene and fiber dust were above the tolerance limits, presenting risks to the health of the workers.  Therefore, the studied company should consider the possibility of adopting less aggressive technologies, such as that used in closed molds. The reduction of the negative impacts of the productive processes in their source should be part of the company’s policy. Furthermore, the prevention must be continuous and improved every day.
publishDate 2012
dc.date.none.fl_str_mv 2012-06-13
dc.type.driver.fl_str_mv info:eu-repo/semantics/article
info:eu-repo/semantics/publishedVersion
format article
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dc.identifier.uri.fl_str_mv https://www.producaoonline.org.br/rpo/article/view/943
10.14488/1676-1901.v12i2.943
url https://www.producaoonline.org.br/rpo/article/view/943
identifier_str_mv 10.14488/1676-1901.v12i2.943
dc.language.iso.fl_str_mv por
language por
dc.relation.none.fl_str_mv https://www.producaoonline.org.br/rpo/article/view/943/918
https://www.producaoonline.org.br/rpo/article/view/943/906
dc.rights.driver.fl_str_mv Copyright (c) 2014 Revista Produção Online
info:eu-repo/semantics/openAccess
rights_invalid_str_mv Copyright (c) 2014 Revista Produção Online
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
audio/mpeg
dc.publisher.none.fl_str_mv Associação Brasileira de Engenharia de Produção
publisher.none.fl_str_mv Associação Brasileira de Engenharia de Produção
dc.source.none.fl_str_mv Revista Produção Online; Vol. 12 No. 2 (2012); 537-556
Revista Produção Online; v. 12 n. 2 (2012); 537-556
1676-1901
reponame:Revista Produção Online
instname:Associação Brasileira de Engenharia de Produção (ABEPRO)
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instname_str Associação Brasileira de Engenharia de Produção (ABEPRO)
instacron_str ABEPRO
institution ABEPRO
reponame_str Revista Produção Online
collection Revista Produção Online
repository.name.fl_str_mv Revista Produção Online - Associação Brasileira de Engenharia de Produção (ABEPRO)
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