Vat Photopolymerization Additive Manufacturing Resins: Analysis and Case Study

Detalhes bibliográficos
Autor(a) principal: Lovo,João Fiore Parreira
Data de Publicação: 2020
Outros Autores: Camargo,Italo Leite de, Erbereli,Rogério, Morais,Mateus Mota, Fortulan,Carlos Alberto
Tipo de documento: Artigo
Idioma: eng
Título da fonte: Materials research (São Carlos. Online)
Texto Completo: http://old.scielo.br/scielo.php?script=sci_arttext&pid=S1516-14392020000400202
Resumo: Abstract Additive manufacturing processes have been developed over the last decades, especially vat photopolymerization (VP) processes, due to its simplicity and speed. The objective of this paper is to characterize commercial VP resins widely used for technical applications. Thus, test specimens were printed by Digital Light Processing and subjected to tensile, compression, flexural, hardness, and inorganic composition analyses. The resin with the highest resistance and hardness (containing 0.6 vol% of inorganics load) reached 53 MPa in tension, 110 MPa in compression, 79 MPa in bending, and 82.3 Shore D, which is comparable to injected polymers. A case study was made, replacing the injected gears of a reducer by printed ones and comparing the finite element analysis with resin properties. The characterization and case study results encourage the expansion of VP processes in the manufacturing of products in several industries and service sectors, as well as the development of new composite resins.
id ABMABCABPOL-1_4496286242399c6c7af25a31c8af21ec
oai_identifier_str oai:scielo:S1516-14392020000400202
network_acronym_str ABMABCABPOL-1
network_name_str Materials research (São Carlos. Online)
repository_id_str
spelling Vat Photopolymerization Additive Manufacturing Resins: Analysis and Case Study3D printingFEMphotopolymerizationDLPAbstract Additive manufacturing processes have been developed over the last decades, especially vat photopolymerization (VP) processes, due to its simplicity and speed. The objective of this paper is to characterize commercial VP resins widely used for technical applications. Thus, test specimens were printed by Digital Light Processing and subjected to tensile, compression, flexural, hardness, and inorganic composition analyses. The resin with the highest resistance and hardness (containing 0.6 vol% of inorganics load) reached 53 MPa in tension, 110 MPa in compression, 79 MPa in bending, and 82.3 Shore D, which is comparable to injected polymers. A case study was made, replacing the injected gears of a reducer by printed ones and comparing the finite element analysis with resin properties. The characterization and case study results encourage the expansion of VP processes in the manufacturing of products in several industries and service sectors, as well as the development of new composite resins.ABM, ABC, ABPol2020-01-01info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersiontext/htmlhttp://old.scielo.br/scielo.php?script=sci_arttext&pid=S1516-14392020000400202Materials Research v.23 n.4 2020reponame:Materials research (São Carlos. Online)instname:Universidade Federal de São Carlos (UFSCAR)instacron:ABM ABC ABPOL10.1590/1980-5373-mr-2020-0010info:eu-repo/semantics/openAccessLovo,João Fiore ParreiraCamargo,Italo Leite deErbereli,RogérioMorais,Mateus MotaFortulan,Carlos Albertoeng2020-07-16T00:00:00Zoai:scielo:S1516-14392020000400202Revistahttp://www.scielo.br/mrPUBhttps://old.scielo.br/oai/scielo-oai.phpdedz@power.ufscar.br1980-53731516-1439opendoar:2020-07-16T00:00Materials research (São Carlos. Online) - Universidade Federal de São Carlos (UFSCAR)false
dc.title.none.fl_str_mv Vat Photopolymerization Additive Manufacturing Resins: Analysis and Case Study
title Vat Photopolymerization Additive Manufacturing Resins: Analysis and Case Study
spellingShingle Vat Photopolymerization Additive Manufacturing Resins: Analysis and Case Study
Lovo,João Fiore Parreira
3D printing
FEM
photopolymerization
DLP
title_short Vat Photopolymerization Additive Manufacturing Resins: Analysis and Case Study
title_full Vat Photopolymerization Additive Manufacturing Resins: Analysis and Case Study
title_fullStr Vat Photopolymerization Additive Manufacturing Resins: Analysis and Case Study
title_full_unstemmed Vat Photopolymerization Additive Manufacturing Resins: Analysis and Case Study
title_sort Vat Photopolymerization Additive Manufacturing Resins: Analysis and Case Study
author Lovo,João Fiore Parreira
author_facet Lovo,João Fiore Parreira
Camargo,Italo Leite de
Erbereli,Rogério
Morais,Mateus Mota
Fortulan,Carlos Alberto
author_role author
author2 Camargo,Italo Leite de
Erbereli,Rogério
Morais,Mateus Mota
Fortulan,Carlos Alberto
author2_role author
author
author
author
dc.contributor.author.fl_str_mv Lovo,João Fiore Parreira
Camargo,Italo Leite de
Erbereli,Rogério
Morais,Mateus Mota
Fortulan,Carlos Alberto
dc.subject.por.fl_str_mv 3D printing
FEM
photopolymerization
DLP
topic 3D printing
FEM
photopolymerization
DLP
description Abstract Additive manufacturing processes have been developed over the last decades, especially vat photopolymerization (VP) processes, due to its simplicity and speed. The objective of this paper is to characterize commercial VP resins widely used for technical applications. Thus, test specimens were printed by Digital Light Processing and subjected to tensile, compression, flexural, hardness, and inorganic composition analyses. The resin with the highest resistance and hardness (containing 0.6 vol% of inorganics load) reached 53 MPa in tension, 110 MPa in compression, 79 MPa in bending, and 82.3 Shore D, which is comparable to injected polymers. A case study was made, replacing the injected gears of a reducer by printed ones and comparing the finite element analysis with resin properties. The characterization and case study results encourage the expansion of VP processes in the manufacturing of products in several industries and service sectors, as well as the development of new composite resins.
publishDate 2020
dc.date.none.fl_str_mv 2020-01-01
dc.type.driver.fl_str_mv info:eu-repo/semantics/article
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
format article
status_str publishedVersion
dc.identifier.uri.fl_str_mv http://old.scielo.br/scielo.php?script=sci_arttext&pid=S1516-14392020000400202
url http://old.scielo.br/scielo.php?script=sci_arttext&pid=S1516-14392020000400202
dc.language.iso.fl_str_mv eng
language eng
dc.relation.none.fl_str_mv 10.1590/1980-5373-mr-2020-0010
dc.rights.driver.fl_str_mv info:eu-repo/semantics/openAccess
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv text/html
dc.publisher.none.fl_str_mv ABM, ABC, ABPol
publisher.none.fl_str_mv ABM, ABC, ABPol
dc.source.none.fl_str_mv Materials Research v.23 n.4 2020
reponame:Materials research (São Carlos. Online)
instname:Universidade Federal de São Carlos (UFSCAR)
instacron:ABM ABC ABPOL
instname_str Universidade Federal de São Carlos (UFSCAR)
instacron_str ABM ABC ABPOL
institution ABM ABC ABPOL
reponame_str Materials research (São Carlos. Online)
collection Materials research (São Carlos. Online)
repository.name.fl_str_mv Materials research (São Carlos. Online) - Universidade Federal de São Carlos (UFSCAR)
repository.mail.fl_str_mv dedz@power.ufscar.br
_version_ 1754212677329092608