Evaluation of recycled MgO-C bricks and dead-burned dolomite fines in setting slag foaming in the electric arc furnace

Detalhes bibliográficos
Autor(a) principal: Avelar,Thiago da Costa
Data de Publicação: 2018
Outros Autores: Grillo,Felipe Fardin, Junca,Eduardo, Coleti,Jorge Luís, Oliveira,José Roberto de
Tipo de documento: Artigo
Idioma: eng
Título da fonte: REM - International Engineering Journal
Texto Completo: http://old.scielo.br/scielo.php?script=sci_arttext&pid=S2448-167X2018000100067
Resumo: Abstract Production cost reduction for the Electric Arc Furnace (EAF) technology is strongly dependent on the efficiency of the electrical energy being introduced into the metal bath. Besides EAF technology, the slag foaming process is currently applied to some other equipment for steel production aiming to save energy, productivity improvements, enhance the refractory service life and inhibit steel re-oxidation. In this way, this study involved the recycling options of Crushed MgO-C spent refractories removed from the EAF without complex and costly beneficiation, with emphasis on its application as a slag conditioner, since its composition presents high MgO content. The experiments were performed in a laboratory induction furnace and the temperature was controlled at 1700°C.The initial height of the slag was recorded and foaming briquettes added into the furnace. The experiments were carried out for 30 minutes. When the foaming process was finalized, an aliquot from the slag was collected to be analyzed by chemical analysis. Then, the metal with slag was tapped into a mold. The results indicated that the best viscosity was 0.39poise. The maximum height of foam formation was observed for a binary basicity greater than 1.2. The concentration of MgO in the slag is close to the saturation point.
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spelling Evaluation of recycled MgO-C bricks and dead-burned dolomite fines in setting slag foaming in the electric arc furnaceelectric arc furnace (EAF)slag foamingrefractory recyclingslag conditioningAbstract Production cost reduction for the Electric Arc Furnace (EAF) technology is strongly dependent on the efficiency of the electrical energy being introduced into the metal bath. Besides EAF technology, the slag foaming process is currently applied to some other equipment for steel production aiming to save energy, productivity improvements, enhance the refractory service life and inhibit steel re-oxidation. In this way, this study involved the recycling options of Crushed MgO-C spent refractories removed from the EAF without complex and costly beneficiation, with emphasis on its application as a slag conditioner, since its composition presents high MgO content. The experiments were performed in a laboratory induction furnace and the temperature was controlled at 1700°C.The initial height of the slag was recorded and foaming briquettes added into the furnace. The experiments were carried out for 30 minutes. When the foaming process was finalized, an aliquot from the slag was collected to be analyzed by chemical analysis. Then, the metal with slag was tapped into a mold. The results indicated that the best viscosity was 0.39poise. The maximum height of foam formation was observed for a binary basicity greater than 1.2. The concentration of MgO in the slag is close to the saturation point.Fundação Gorceix2018-03-01info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersiontext/htmlhttp://old.scielo.br/scielo.php?script=sci_arttext&pid=S2448-167X2018000100067REM - International Engineering Journal v.71 n.1 2018reponame:REM - International Engineering Journalinstname:Fundação Gorceix (FG)instacron:FG10.1590/0370-44672017710034info:eu-repo/semantics/openAccessAvelar,Thiago da CostaGrillo,Felipe FardinJunca,EduardoColeti,Jorge LuísOliveira,José Roberto deeng2018-01-09T00:00:00Zoai:scielo:S2448-167X2018000100067Revistahttps://www.rem.com.br/?lang=pt-brPRIhttps://old.scielo.br/oai/scielo-oai.php||editor@rem.com.br2448-167X2448-167Xopendoar:2018-01-09T00:00REM - International Engineering Journal - Fundação Gorceix (FG)false
dc.title.none.fl_str_mv Evaluation of recycled MgO-C bricks and dead-burned dolomite fines in setting slag foaming in the electric arc furnace
title Evaluation of recycled MgO-C bricks and dead-burned dolomite fines in setting slag foaming in the electric arc furnace
spellingShingle Evaluation of recycled MgO-C bricks and dead-burned dolomite fines in setting slag foaming in the electric arc furnace
Avelar,Thiago da Costa
electric arc furnace (EAF)
slag foaming
refractory recycling
slag conditioning
title_short Evaluation of recycled MgO-C bricks and dead-burned dolomite fines in setting slag foaming in the electric arc furnace
title_full Evaluation of recycled MgO-C bricks and dead-burned dolomite fines in setting slag foaming in the electric arc furnace
title_fullStr Evaluation of recycled MgO-C bricks and dead-burned dolomite fines in setting slag foaming in the electric arc furnace
title_full_unstemmed Evaluation of recycled MgO-C bricks and dead-burned dolomite fines in setting slag foaming in the electric arc furnace
title_sort Evaluation of recycled MgO-C bricks and dead-burned dolomite fines in setting slag foaming in the electric arc furnace
author Avelar,Thiago da Costa
author_facet Avelar,Thiago da Costa
Grillo,Felipe Fardin
Junca,Eduardo
Coleti,Jorge Luís
Oliveira,José Roberto de
author_role author
author2 Grillo,Felipe Fardin
Junca,Eduardo
Coleti,Jorge Luís
Oliveira,José Roberto de
author2_role author
author
author
author
dc.contributor.author.fl_str_mv Avelar,Thiago da Costa
Grillo,Felipe Fardin
Junca,Eduardo
Coleti,Jorge Luís
Oliveira,José Roberto de
dc.subject.por.fl_str_mv electric arc furnace (EAF)
slag foaming
refractory recycling
slag conditioning
topic electric arc furnace (EAF)
slag foaming
refractory recycling
slag conditioning
description Abstract Production cost reduction for the Electric Arc Furnace (EAF) technology is strongly dependent on the efficiency of the electrical energy being introduced into the metal bath. Besides EAF technology, the slag foaming process is currently applied to some other equipment for steel production aiming to save energy, productivity improvements, enhance the refractory service life and inhibit steel re-oxidation. In this way, this study involved the recycling options of Crushed MgO-C spent refractories removed from the EAF without complex and costly beneficiation, with emphasis on its application as a slag conditioner, since its composition presents high MgO content. The experiments were performed in a laboratory induction furnace and the temperature was controlled at 1700°C.The initial height of the slag was recorded and foaming briquettes added into the furnace. The experiments were carried out for 30 minutes. When the foaming process was finalized, an aliquot from the slag was collected to be analyzed by chemical analysis. Then, the metal with slag was tapped into a mold. The results indicated that the best viscosity was 0.39poise. The maximum height of foam formation was observed for a binary basicity greater than 1.2. The concentration of MgO in the slag is close to the saturation point.
publishDate 2018
dc.date.none.fl_str_mv 2018-03-01
dc.type.driver.fl_str_mv info:eu-repo/semantics/article
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
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status_str publishedVersion
dc.identifier.uri.fl_str_mv http://old.scielo.br/scielo.php?script=sci_arttext&pid=S2448-167X2018000100067
url http://old.scielo.br/scielo.php?script=sci_arttext&pid=S2448-167X2018000100067
dc.language.iso.fl_str_mv eng
language eng
dc.relation.none.fl_str_mv 10.1590/0370-44672017710034
dc.rights.driver.fl_str_mv info:eu-repo/semantics/openAccess
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv text/html
dc.publisher.none.fl_str_mv Fundação Gorceix
publisher.none.fl_str_mv Fundação Gorceix
dc.source.none.fl_str_mv REM - International Engineering Journal v.71 n.1 2018
reponame:REM - International Engineering Journal
instname:Fundação Gorceix (FG)
instacron:FG
instname_str Fundação Gorceix (FG)
instacron_str FG
institution FG
reponame_str REM - International Engineering Journal
collection REM - International Engineering Journal
repository.name.fl_str_mv REM - International Engineering Journal - Fundação Gorceix (FG)
repository.mail.fl_str_mv ||editor@rem.com.br
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