Simulation-based optimization of the polca ordering system
Autor(a) principal: | |
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Data de Publicação: | 2021 |
Outros Autores: | , , , |
Tipo de documento: | Artigo |
Idioma: | eng |
Título da fonte: | Independent Journal of Management & Production |
Texto Completo: | http://www.ijmp.jor.br/index.php/ijmp/article/view/1275 |
Resumo: | Given an increase in consumer demand for product quality, companies need to continually improve their means of production. The use of computational resources assists companies to choose an ordering system that best suits their reality. In this sense, the present study aims to analyze and compare the performance of the Paired-cell Overlapping Loops of Cards with Authorization (POLCA) system, according to pre-established parameters in a real automobile company case, which has a flow-shop production environment. In order to do this, the research has a hypothetical-deductive scientific explanation. Also, the quantitative approach, and the experimental research procedure were employed due to the use of simulation and optimization. The computer simulation was performed using ProModel®. The initial model was optimized, and the results of the two elaborated scenarios were compared. It was verified that the optimized scenario showed improvement in the average total output of the system. The simulation of the optimized model presented an increase in production of approximately 95.29% when compared to the initial scenario. Nevertheless, trade-offs were verified. It is noticeable in the scenario analyzed that to increase the production of axles, the use of intermediate stocks must be increased. Finally, the present research contributes to the academic community since it proposed the study of an ordering system that has a limited number of studies, mainly in Brazil. It also contributes to the business community by encouraging the use of simulation in companies so that a better performance analysis of ordering systems can be performed prior to actual deployment. |
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Independent Journal of Management & Production |
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Simulation-based optimization of the polca ordering systemGiven an increase in consumer demand for product quality, companies need to continually improve their means of production. The use of computational resources assists companies to choose an ordering system that best suits their reality. In this sense, the present study aims to analyze and compare the performance of the Paired-cell Overlapping Loops of Cards with Authorization (POLCA) system, according to pre-established parameters in a real automobile company case, which has a flow-shop production environment. In order to do this, the research has a hypothetical-deductive scientific explanation. Also, the quantitative approach, and the experimental research procedure were employed due to the use of simulation and optimization. The computer simulation was performed using ProModel®. The initial model was optimized, and the results of the two elaborated scenarios were compared. It was verified that the optimized scenario showed improvement in the average total output of the system. The simulation of the optimized model presented an increase in production of approximately 95.29% when compared to the initial scenario. Nevertheless, trade-offs were verified. It is noticeable in the scenario analyzed that to increase the production of axles, the use of intermediate stocks must be increased. Finally, the present research contributes to the academic community since it proposed the study of an ordering system that has a limited number of studies, mainly in Brazil. It also contributes to the business community by encouraging the use of simulation in companies so that a better performance analysis of ordering systems can be performed prior to actual deployment.Independent2021-04-01info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdftext/htmlhttp://www.ijmp.jor.br/index.php/ijmp/article/view/127510.14807/ijmp.v12i2.1275Independent Journal of Management & Production; Vol. 12 No. 2 (2021): Independent Journal of Management & Production; 672-6902236-269X2236-269Xreponame:Independent Journal of Management & Productioninstname:Instituto Federal de Educação, Ciência e Tecnologia de São Paulo (IFSP)instacron:IJM&Penghttp://www.ijmp.jor.br/index.php/ijmp/article/view/1275/1764http://www.ijmp.jor.br/index.php/ijmp/article/view/1275/1765Copyright (c) 2021 Natália Cibele De Sousa Santos, Daniel Ribeiro Gomes, Jarbas Ancelmo Da Silva Júnior, Stella Jacyszyn Bachega, Dalton Matsuo Tavareshttp://creativecommons.org/licenses/by-nc-sa/4.0info:eu-repo/semantics/openAccessDe Sousa Santos, Natália CibeleGomes, Daniel RibeiroDa Silva Júnior, Jarbas AncelmoBachega, Stella JacyszynTavares, Dalton Matsuo2021-04-01T03:10:01Zoai:www.ijmp.jor.br:article/1275Revistahttp://www.ijmp.jor.br/PUBhttp://www.ijmp.jor.br/index.php/ijmp/oaiijmp@ijmp.jor.br||paulo@paulorodrigues.pro.br||2236-269X2236-269Xopendoar:2021-04-01T03:10:01Independent Journal of Management & Production - Instituto Federal de Educação, Ciência e Tecnologia de São Paulo (IFSP)false |
dc.title.none.fl_str_mv |
Simulation-based optimization of the polca ordering system |
title |
Simulation-based optimization of the polca ordering system |
spellingShingle |
Simulation-based optimization of the polca ordering system De Sousa Santos, Natália Cibele |
title_short |
Simulation-based optimization of the polca ordering system |
title_full |
Simulation-based optimization of the polca ordering system |
title_fullStr |
Simulation-based optimization of the polca ordering system |
title_full_unstemmed |
Simulation-based optimization of the polca ordering system |
title_sort |
Simulation-based optimization of the polca ordering system |
author |
De Sousa Santos, Natália Cibele |
author_facet |
De Sousa Santos, Natália Cibele Gomes, Daniel Ribeiro Da Silva Júnior, Jarbas Ancelmo Bachega, Stella Jacyszyn Tavares, Dalton Matsuo |
author_role |
author |
author2 |
Gomes, Daniel Ribeiro Da Silva Júnior, Jarbas Ancelmo Bachega, Stella Jacyszyn Tavares, Dalton Matsuo |
author2_role |
author author author author |
dc.contributor.author.fl_str_mv |
De Sousa Santos, Natália Cibele Gomes, Daniel Ribeiro Da Silva Júnior, Jarbas Ancelmo Bachega, Stella Jacyszyn Tavares, Dalton Matsuo |
description |
Given an increase in consumer demand for product quality, companies need to continually improve their means of production. The use of computational resources assists companies to choose an ordering system that best suits their reality. In this sense, the present study aims to analyze and compare the performance of the Paired-cell Overlapping Loops of Cards with Authorization (POLCA) system, according to pre-established parameters in a real automobile company case, which has a flow-shop production environment. In order to do this, the research has a hypothetical-deductive scientific explanation. Also, the quantitative approach, and the experimental research procedure were employed due to the use of simulation and optimization. The computer simulation was performed using ProModel®. The initial model was optimized, and the results of the two elaborated scenarios were compared. It was verified that the optimized scenario showed improvement in the average total output of the system. The simulation of the optimized model presented an increase in production of approximately 95.29% when compared to the initial scenario. Nevertheless, trade-offs were verified. It is noticeable in the scenario analyzed that to increase the production of axles, the use of intermediate stocks must be increased. Finally, the present research contributes to the academic community since it proposed the study of an ordering system that has a limited number of studies, mainly in Brazil. It also contributes to the business community by encouraging the use of simulation in companies so that a better performance analysis of ordering systems can be performed prior to actual deployment. |
publishDate |
2021 |
dc.date.none.fl_str_mv |
2021-04-01 |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article info:eu-repo/semantics/publishedVersion |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
http://www.ijmp.jor.br/index.php/ijmp/article/view/1275 10.14807/ijmp.v12i2.1275 |
url |
http://www.ijmp.jor.br/index.php/ijmp/article/view/1275 |
identifier_str_mv |
10.14807/ijmp.v12i2.1275 |
dc.language.iso.fl_str_mv |
eng |
language |
eng |
dc.relation.none.fl_str_mv |
http://www.ijmp.jor.br/index.php/ijmp/article/view/1275/1764 http://www.ijmp.jor.br/index.php/ijmp/article/view/1275/1765 |
dc.rights.driver.fl_str_mv |
http://creativecommons.org/licenses/by-nc-sa/4.0 info:eu-repo/semantics/openAccess |
rights_invalid_str_mv |
http://creativecommons.org/licenses/by-nc-sa/4.0 |
eu_rights_str_mv |
openAccess |
dc.format.none.fl_str_mv |
application/pdf text/html |
dc.publisher.none.fl_str_mv |
Independent |
publisher.none.fl_str_mv |
Independent |
dc.source.none.fl_str_mv |
Independent Journal of Management & Production; Vol. 12 No. 2 (2021): Independent Journal of Management & Production; 672-690 2236-269X 2236-269X reponame:Independent Journal of Management & Production instname:Instituto Federal de Educação, Ciência e Tecnologia de São Paulo (IFSP) instacron:IJM&P |
instname_str |
Instituto Federal de Educação, Ciência e Tecnologia de São Paulo (IFSP) |
instacron_str |
IJM&P |
institution |
IJM&P |
reponame_str |
Independent Journal of Management & Production |
collection |
Independent Journal of Management & Production |
repository.name.fl_str_mv |
Independent Journal of Management & Production - Instituto Federal de Educação, Ciência e Tecnologia de São Paulo (IFSP) |
repository.mail.fl_str_mv |
ijmp@ijmp.jor.br||paulo@paulorodrigues.pro.br|| |
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1797220492995723265 |