Robô colaborativo em montagem de motores: uma abordagem socioeconômica do avanço tecnológico em manufatura
Autor(a) principal: | |
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Data de Publicação: | 2023 |
Tipo de documento: | Dissertação |
Idioma: | por |
Título da fonte: | Biblioteca Digital de Teses e Dissertações da Uninove |
Texto Completo: | http://bibliotecatede.uninove.br/handle/tede/3173 |
Resumo: | Industry 4.0 enabling technologies, such as cloud data storage, autonomous robot, additive manufacturing, augmented reality, and internet of things, are increasingly being adopted by Brazilian industries. One of these technologies, the collaborative robot or cobot, has great potential for expansion, due to its application in a manufacturing environment sharing space with humans, offering a reduction in operating costs, a safer work environment, mainly for reducing risks. ergonomics and product quality gains. The general objective of this dissertation was to evaluate the economic and social gains, with a focus on the reduction of ergonomic risk and gains in quality, with the implementation of the cobot in the engine assembly process. The work presents a case study in an engine assembly company. Observation of the assembly process was carried out to carry out data collection, in addition to analysis of technical reports and interviews with managers. The method used allowed analyzing the advantages of implementing the cobot. The results indicated that the cobot integrated in the manufacturing process is advantageous for the industry. The project showed a reduction of R$208,012.80 in operating costs per year, and the return on invested capital was 1 year and 9 months. The guarantee of performing torque in the correct sequence was another important gain for product quality, in which there was a reduction in the PFMEA risk score from 196 to 56. In addition, the reduction in the ergonomic risk score from 24 to 10 provided a better work environment for the operator, avoiding possible absences. The theoretical contribution of this research was focused on offering a work not yet found in the literature on economic, social and quality advantages with the application of cobot in engine assembly process. As a contribution to corporate practice, this study aims to encourage industrial managers to seek opportunities for cobot application within the manufacturing process. |
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Pinto, Luiz Fernando Rodrigueshttp://lattes.cnpq.br/5175169037805717Pinto, Luiz Fernando Rodrigueshttp://lattes.cnpq.br/5175169037805717Belan, Peterson Adrianohttp://lattes.cnpq.br/8197537484347198Araújo, Sidnei Alves dehttp://lattes.cnpq.br/2542529753132844http://lattes.cnpq.br/5258766658317258Martin, André da Silva2023-06-19T20:11:58Z2023-03-21Martin, André da Silva. Robô colaborativo em montagem de motores: uma abordagem socioeconômica do avanço tecnológico em manufatura. 2023. 62 f. Dissertação( Programa de Pós-Graduação de Mestrado e Doutorado em Engenharia de Produção) - Universidade Nove de Julho, São Paulo.http://bibliotecatede.uninove.br/handle/tede/3173Industry 4.0 enabling technologies, such as cloud data storage, autonomous robot, additive manufacturing, augmented reality, and internet of things, are increasingly being adopted by Brazilian industries. One of these technologies, the collaborative robot or cobot, has great potential for expansion, due to its application in a manufacturing environment sharing space with humans, offering a reduction in operating costs, a safer work environment, mainly for reducing risks. ergonomics and product quality gains. The general objective of this dissertation was to evaluate the economic and social gains, with a focus on the reduction of ergonomic risk and gains in quality, with the implementation of the cobot in the engine assembly process. The work presents a case study in an engine assembly company. Observation of the assembly process was carried out to carry out data collection, in addition to analysis of technical reports and interviews with managers. The method used allowed analyzing the advantages of implementing the cobot. The results indicated that the cobot integrated in the manufacturing process is advantageous for the industry. The project showed a reduction of R$208,012.80 in operating costs per year, and the return on invested capital was 1 year and 9 months. The guarantee of performing torque in the correct sequence was another important gain for product quality, in which there was a reduction in the PFMEA risk score from 196 to 56. In addition, the reduction in the ergonomic risk score from 24 to 10 provided a better work environment for the operator, avoiding possible absences. The theoretical contribution of this research was focused on offering a work not yet found in the literature on economic, social and quality advantages with the application of cobot in engine assembly process. As a contribution to corporate practice, this study aims to encourage industrial managers to seek opportunities for cobot application within the manufacturing process.As tecnologias habilitadoras da Indústria 4.0, tais como armazenamento de dados em nuvem, robô autônomo, manufatura aditiva, realidade aumentada e internet das coisas, cada vez mais estão sendo adotadas pelas indústrias brasileiras. Uma destas tecnologias, o robô colaborativo ou cobot, tem grande potencial de expansão, pelo fato da aplicação em ambiente de manufatura compartilhando o espaço com o ser humano, oferecendo redução de custos operacionais, ambiente de trabalho mais seguro, principalmente para a redução de riscos ergonômicos e ganhos de qualidade do produto. O objetivo geral desta dissertação foi avaliar os ganhos econômicos, sociais, com foco na redução de risco ergonômico e ganhos em qualidade, com a implementação do cobot em processo de montagem de motores. O trabalho apresenta um estudo de caso em uma empresa de montagem de motores. Foi realizada a observação do processo de montagem para realização da coleta de dados, além de análise de relatórios técnicos e entrevistas com gestores. O método utilizado permitiu analisar as vantagens da implementação do cobot. Os resultados indicaram que o cobot integrado no processo de manufatura é vantajoso para a indústria. O projeto apresentou uma redução de R$208.012,80 de custo operacional por ano, e o retorno sobre o capital investido foi de 1 ano e 9 meses. A garantia de realizar o torque na sequência correta foi outro ganho importante para a qualidade do produto, na qual ocorreu uma redução na pontuação de risco do PFMEA de 196 para 56. Além disso, a redução da pontuação de risco ergonômico de 24 para 10 proporcionou um melhor ambiente de trabalho para o operador, evitando possíveis afastamentos. A contribuição teórica desta pesquisa teve como foco oferecer um trabalho ainda não encontrado na literatura sobre vantagens econômicas, sociais e de qualidade com a aplicação de cobot em processo de montagem de motores. Como contribuição para a prática corporativa, este estudo pretende estimular gestores industriais a buscar oportunidades para aplicação de cobot dentro do processo de manufatura.Submitted by Nadir Basilio (nadirsb@uninove.br) on 2023-06-19T20:11:58Z No. of bitstreams: 1 André da Silva Martin.pdf: 1567092 bytes, checksum: 0b9ad7eda2d1eb6a0020f69ea5ef8a83 (MD5)Made available in DSpace on 2023-06-19T20:11:58Z (GMT). No. of bitstreams: 1 André da Silva Martin.pdf: 1567092 bytes, checksum: 0b9ad7eda2d1eb6a0020f69ea5ef8a83 (MD5) Previous issue date: 2023-03-21application/pdfporUniversidade Nove de JulhoPrograma de Pós-Graduação de Mestrado e Doutorado em Engenharia de ProduçãoUNINOVEBrasilEngenhariarobô colaborativocobotmanufatura enxutamotoranálise econômicacollaborative robotcobotlean manufacturingengineeconomic analysisENGENHARIAS::ENGENHARIA DE PRODUCAORobô colaborativo em montagem de motores: uma abordagem socioeconômica do avanço tecnológico em manufaturaCollaborative robot in engine assembly: an socioeconomic approach to technological advance in manufacturinginfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/masterThesis2551182063231974631600info:eu-repo/semantics/openAccessreponame:Biblioteca Digital de Teses e Dissertações da Uninoveinstname:Universidade Nove de Julho (UNINOVE)instacron:UNINOVEORIGINALAndré da Silva Martin.pdfAndré da Silva Martin.pdfapplication/pdf1567092http://localhost:8080/tede/bitstream/tede/3173/2/Andr%C3%A9+da+Silva+Martin.pdf0b9ad7eda2d1eb6a0020f69ea5ef8a83MD52LICENSElicense.txtlicense.txttext/plain; charset=utf-82165http://localhost:8080/tede/bitstream/tede/3173/1/license.txtbd3efa91386c1718a7f26a329fdcb468MD51tede/31732023-06-19 17:11:58.494oai:localhost: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Biblioteca Digital de Teses e Dissertaçõeshttp://bibliotecatede.uninove.br/PRIhttp://bibliotecatede.uninove.br/oai/requestbibliotecatede@uninove.br||bibliotecatede@uninove.bropendoar:2023-06-19T20:11:58Biblioteca Digital de Teses e Dissertações da Uninove - Universidade Nove de Julho (UNINOVE)false |
dc.title.por.fl_str_mv |
Robô colaborativo em montagem de motores: uma abordagem socioeconômica do avanço tecnológico em manufatura |
dc.title.alternative.eng.fl_str_mv |
Collaborative robot in engine assembly: an socioeconomic approach to technological advance in manufacturing |
title |
Robô colaborativo em montagem de motores: uma abordagem socioeconômica do avanço tecnológico em manufatura |
spellingShingle |
Robô colaborativo em montagem de motores: uma abordagem socioeconômica do avanço tecnológico em manufatura Martin, André da Silva robô colaborativo cobot manufatura enxuta motor análise econômica collaborative robot cobot lean manufacturing engine economic analysis ENGENHARIAS::ENGENHARIA DE PRODUCAO |
title_short |
Robô colaborativo em montagem de motores: uma abordagem socioeconômica do avanço tecnológico em manufatura |
title_full |
Robô colaborativo em montagem de motores: uma abordagem socioeconômica do avanço tecnológico em manufatura |
title_fullStr |
Robô colaborativo em montagem de motores: uma abordagem socioeconômica do avanço tecnológico em manufatura |
title_full_unstemmed |
Robô colaborativo em montagem de motores: uma abordagem socioeconômica do avanço tecnológico em manufatura |
title_sort |
Robô colaborativo em montagem de motores: uma abordagem socioeconômica do avanço tecnológico em manufatura |
author |
Martin, André da Silva |
author_facet |
Martin, André da Silva |
author_role |
author |
dc.contributor.advisor1.fl_str_mv |
Pinto, Luiz Fernando Rodrigues |
dc.contributor.advisor1Lattes.fl_str_mv |
http://lattes.cnpq.br/5175169037805717 |
dc.contributor.referee1.fl_str_mv |
Pinto, Luiz Fernando Rodrigues |
dc.contributor.referee1Lattes.fl_str_mv |
http://lattes.cnpq.br/5175169037805717 |
dc.contributor.referee2.fl_str_mv |
Belan, Peterson Adriano |
dc.contributor.referee2Lattes.fl_str_mv |
http://lattes.cnpq.br/8197537484347198 |
dc.contributor.referee3.fl_str_mv |
Araújo, Sidnei Alves de |
dc.contributor.referee3Lattes.fl_str_mv |
http://lattes.cnpq.br/2542529753132844 |
dc.contributor.authorLattes.fl_str_mv |
http://lattes.cnpq.br/5258766658317258 |
dc.contributor.author.fl_str_mv |
Martin, André da Silva |
contributor_str_mv |
Pinto, Luiz Fernando Rodrigues Pinto, Luiz Fernando Rodrigues Belan, Peterson Adriano Araújo, Sidnei Alves de |
dc.subject.por.fl_str_mv |
robô colaborativo cobot manufatura enxuta motor análise econômica |
topic |
robô colaborativo cobot manufatura enxuta motor análise econômica collaborative robot cobot lean manufacturing engine economic analysis ENGENHARIAS::ENGENHARIA DE PRODUCAO |
dc.subject.eng.fl_str_mv |
collaborative robot cobot lean manufacturing engine economic analysis |
dc.subject.cnpq.fl_str_mv |
ENGENHARIAS::ENGENHARIA DE PRODUCAO |
description |
Industry 4.0 enabling technologies, such as cloud data storage, autonomous robot, additive manufacturing, augmented reality, and internet of things, are increasingly being adopted by Brazilian industries. One of these technologies, the collaborative robot or cobot, has great potential for expansion, due to its application in a manufacturing environment sharing space with humans, offering a reduction in operating costs, a safer work environment, mainly for reducing risks. ergonomics and product quality gains. The general objective of this dissertation was to evaluate the economic and social gains, with a focus on the reduction of ergonomic risk and gains in quality, with the implementation of the cobot in the engine assembly process. The work presents a case study in an engine assembly company. Observation of the assembly process was carried out to carry out data collection, in addition to analysis of technical reports and interviews with managers. The method used allowed analyzing the advantages of implementing the cobot. The results indicated that the cobot integrated in the manufacturing process is advantageous for the industry. The project showed a reduction of R$208,012.80 in operating costs per year, and the return on invested capital was 1 year and 9 months. The guarantee of performing torque in the correct sequence was another important gain for product quality, in which there was a reduction in the PFMEA risk score from 196 to 56. In addition, the reduction in the ergonomic risk score from 24 to 10 provided a better work environment for the operator, avoiding possible absences. The theoretical contribution of this research was focused on offering a work not yet found in the literature on economic, social and quality advantages with the application of cobot in engine assembly process. As a contribution to corporate practice, this study aims to encourage industrial managers to seek opportunities for cobot application within the manufacturing process. |
publishDate |
2023 |
dc.date.accessioned.fl_str_mv |
2023-06-19T20:11:58Z |
dc.date.issued.fl_str_mv |
2023-03-21 |
dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
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info:eu-repo/semantics/masterThesis |
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publishedVersion |
dc.identifier.citation.fl_str_mv |
Martin, André da Silva. Robô colaborativo em montagem de motores: uma abordagem socioeconômica do avanço tecnológico em manufatura. 2023. 62 f. Dissertação( Programa de Pós-Graduação de Mestrado e Doutorado em Engenharia de Produção) - Universidade Nove de Julho, São Paulo. |
dc.identifier.uri.fl_str_mv |
http://bibliotecatede.uninove.br/handle/tede/3173 |
identifier_str_mv |
Martin, André da Silva. Robô colaborativo em montagem de motores: uma abordagem socioeconômica do avanço tecnológico em manufatura. 2023. 62 f. Dissertação( Programa de Pós-Graduação de Mestrado e Doutorado em Engenharia de Produção) - Universidade Nove de Julho, São Paulo. |
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http://bibliotecatede.uninove.br/handle/tede/3173 |
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por |
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por |
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2551182063231974631 |
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UNINOVE |
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Engenharia |
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Universidade Nove de Julho |
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