Using Lean Thinking Principles To Reduce Wastes In Reconfiguration Of Car Radio Final Assembly Lines
Autor(a) principal: | |
---|---|
Data de Publicação: | 2019 |
Outros Autores: | , , |
Tipo de documento: | Artigo |
Idioma: | eng |
Título da fonte: | Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) |
Texto Completo: | http://hdl.handle.net/10400.22/15935 |
Resumo: | Assembly lines are production systems designed to be oriented to the product and well known to be highly productive. Nevertheless, during this time-frame the product volumes could decrease and the assembly lines, previously very productive and efficient, becomes unproductive and inefficient. This happens in the car electronics components company where this study took place that due to customer´s demand decrease, produced volumes also decreased and provoked the appearance of wastes related with too much occupied space, unbalanced workstations, more capacity than needed, outdated standard work sheets, bottlenecks, to conclude, too many non-added value activities. This paper presents a reconfiguration proposal for two final assembly lines with the goal of adapt physically the lines to the actual production volumes and eliminate the existing wastes. The proposed reconfiguration translates into very positive gains for the company, namely, the release of 22% of the space occupied by the production lines, a reduction in the number of operators, a 50% increase in productivity for each of the lines and an increase in the utilization rate (23% for line 1 and 13% for line 2). In total, the monetary gains associated with these improvements were, approximately, of 125,600 m.u. per year. |
id |
RCAP_0fc5eef22e3f26c0e6af257ef3cd0679 |
---|---|
oai_identifier_str |
oai:recipp.ipp.pt:10400.22/15935 |
network_acronym_str |
RCAP |
network_name_str |
Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) |
repository_id_str |
7160 |
spelling |
Using Lean Thinking Principles To Reduce Wastes In Reconfiguration Of Car Radio Final Assembly LinesLean ThinkingReconfigurationCar radio final assembly linesAssembly lines are production systems designed to be oriented to the product and well known to be highly productive. Nevertheless, during this time-frame the product volumes could decrease and the assembly lines, previously very productive and efficient, becomes unproductive and inefficient. This happens in the car electronics components company where this study took place that due to customer´s demand decrease, produced volumes also decreased and provoked the appearance of wastes related with too much occupied space, unbalanced workstations, more capacity than needed, outdated standard work sheets, bottlenecks, to conclude, too many non-added value activities. This paper presents a reconfiguration proposal for two final assembly lines with the goal of adapt physically the lines to the actual production volumes and eliminate the existing wastes. The proposed reconfiguration translates into very positive gains for the company, namely, the release of 22% of the space occupied by the production lines, a reduction in the number of operators, a 50% increase in productivity for each of the lines and an increase in the utilization rate (23% for line 1 and 13% for line 2). In total, the monetary gains associated with these improvements were, approximately, of 125,600 m.u. per year.ElsevierRepositório Científico do Instituto Politécnico do PortoOliveira, M.S.Moreira, H.D.A.Alves, A.C.Ferreira, Luís Pinto2020-04-29T17:21:13Z20192019-01-01T00:00:00Zinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/articleapplication/pdfhttp://hdl.handle.net/10400.22/15935eng10.1016/j.promfg.2019.09.073info:eu-repo/semantics/openAccessreponame:Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)instname:Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informaçãoinstacron:RCAAP2023-03-13T13:01:27Zoai:recipp.ipp.pt:10400.22/15935Portal AgregadorONGhttps://www.rcaap.pt/oai/openaireopendoar:71602024-03-19T17:35:39.854550Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) - Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informaçãofalse |
dc.title.none.fl_str_mv |
Using Lean Thinking Principles To Reduce Wastes In Reconfiguration Of Car Radio Final Assembly Lines |
title |
Using Lean Thinking Principles To Reduce Wastes In Reconfiguration Of Car Radio Final Assembly Lines |
spellingShingle |
Using Lean Thinking Principles To Reduce Wastes In Reconfiguration Of Car Radio Final Assembly Lines Oliveira, M.S. Lean Thinking Reconfiguration Car radio final assembly lines |
title_short |
Using Lean Thinking Principles To Reduce Wastes In Reconfiguration Of Car Radio Final Assembly Lines |
title_full |
Using Lean Thinking Principles To Reduce Wastes In Reconfiguration Of Car Radio Final Assembly Lines |
title_fullStr |
Using Lean Thinking Principles To Reduce Wastes In Reconfiguration Of Car Radio Final Assembly Lines |
title_full_unstemmed |
Using Lean Thinking Principles To Reduce Wastes In Reconfiguration Of Car Radio Final Assembly Lines |
title_sort |
Using Lean Thinking Principles To Reduce Wastes In Reconfiguration Of Car Radio Final Assembly Lines |
author |
Oliveira, M.S. |
author_facet |
Oliveira, M.S. Moreira, H.D.A. Alves, A.C. Ferreira, Luís Pinto |
author_role |
author |
author2 |
Moreira, H.D.A. Alves, A.C. Ferreira, Luís Pinto |
author2_role |
author author author |
dc.contributor.none.fl_str_mv |
Repositório Científico do Instituto Politécnico do Porto |
dc.contributor.author.fl_str_mv |
Oliveira, M.S. Moreira, H.D.A. Alves, A.C. Ferreira, Luís Pinto |
dc.subject.por.fl_str_mv |
Lean Thinking Reconfiguration Car radio final assembly lines |
topic |
Lean Thinking Reconfiguration Car radio final assembly lines |
description |
Assembly lines are production systems designed to be oriented to the product and well known to be highly productive. Nevertheless, during this time-frame the product volumes could decrease and the assembly lines, previously very productive and efficient, becomes unproductive and inefficient. This happens in the car electronics components company where this study took place that due to customer´s demand decrease, produced volumes also decreased and provoked the appearance of wastes related with too much occupied space, unbalanced workstations, more capacity than needed, outdated standard work sheets, bottlenecks, to conclude, too many non-added value activities. This paper presents a reconfiguration proposal for two final assembly lines with the goal of adapt physically the lines to the actual production volumes and eliminate the existing wastes. The proposed reconfiguration translates into very positive gains for the company, namely, the release of 22% of the space occupied by the production lines, a reduction in the number of operators, a 50% increase in productivity for each of the lines and an increase in the utilization rate (23% for line 1 and 13% for line 2). In total, the monetary gains associated with these improvements were, approximately, of 125,600 m.u. per year. |
publishDate |
2019 |
dc.date.none.fl_str_mv |
2019 2019-01-01T00:00:00Z 2020-04-29T17:21:13Z |
dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
http://hdl.handle.net/10400.22/15935 |
url |
http://hdl.handle.net/10400.22/15935 |
dc.language.iso.fl_str_mv |
eng |
language |
eng |
dc.relation.none.fl_str_mv |
10.1016/j.promfg.2019.09.073 |
dc.rights.driver.fl_str_mv |
info:eu-repo/semantics/openAccess |
eu_rights_str_mv |
openAccess |
dc.format.none.fl_str_mv |
application/pdf |
dc.publisher.none.fl_str_mv |
Elsevier |
publisher.none.fl_str_mv |
Elsevier |
dc.source.none.fl_str_mv |
reponame:Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) instname:Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação instacron:RCAAP |
instname_str |
Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação |
instacron_str |
RCAAP |
institution |
RCAAP |
reponame_str |
Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) |
collection |
Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) |
repository.name.fl_str_mv |
Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) - Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação |
repository.mail.fl_str_mv |
|
_version_ |
1799131447962894336 |