3D finite element analysis and optimization of cap ply production system in the tire industry

Detalhes bibliográficos
Autor(a) principal: Silva, André
Data de Publicação: 2020
Outros Autores: Silva, Francisco J. G., Campilho, R.D.S.G., Neves, Pedro M.P.F.
Tipo de documento: Artigo
Idioma: eng
Título da fonte: Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)
Texto Completo: http://hdl.handle.net/10400.22/19617
Resumo: 30th International Conference on Flexible Automation and Intelligent Manufacturing (FAIM2020) 15-18 June 2020, Athens, Greece
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spelling 3D finite element analysis and optimization of cap ply production system in the tire industryAutomotive industryTireExtrusionRubberComputational fluid dynamicsViscoelasticityTemperature controlArduinoCFDVulcanization30th International Conference on Flexible Automation and Intelligent Manufacturing (FAIM2020) 15-18 June 2020, Athens, GreeceIn automotive industry, tires play a key role. They are a composite structure formed by multiple layers of different materials such as rubber compounds, steel and polyamide cords. Between the tread and steel belts, a cap ply layer is used to restrict the growth of the tire, due to centrifugal forces. Cap ply is produced by using a pultrusion process that impregnates polyamide cords with rubber, resulting in a rubberized strip. When the controlling of the process is incorrect, premature vulcanization or lack of impregnation is often observed. To optimize the production process, CFD (Computational Fluid Dynamics) simulations were performed to study the flow of rubber inside the extrusion head channels by modelling the fluid properties and the domain. Laboratory tests were also conducted to determine the physical and cure properties of the rubber compound used. Crossing the results of the simulations with the laboratory tests was found that the temperature control used was inadequate. Simulations were also supported with the results provided by a temperature sensor controlled by an external device (Arduino). By using a proportional integral derivative controller and changing the setpoints for the thermal resistance, the amount of scrap generated by vulcanized rubber and lack of rubber in the cap ply strips was reduced by 100%.ElsevierRepositório Científico do Instituto Politécnico do PortoSilva, AndréSilva, Francisco J. G.Campilho, R.D.S.G.Neves, Pedro M.P.F.2022-01-24T12:02:09Z20202020-01-01T00:00:00Zinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/articleapplication/pdfhttp://hdl.handle.net/10400.22/19617eng10.1016/j.promfg.2020.10.107info:eu-repo/semantics/openAccessreponame:Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)instname:Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informaçãoinstacron:RCAAP2023-03-13T13:14:13Zoai:recipp.ipp.pt:10400.22/19617Portal AgregadorONGhttps://www.rcaap.pt/oai/openaireopendoar:71602024-03-19T17:39:38.834959Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) - Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informaçãofalse
dc.title.none.fl_str_mv 3D finite element analysis and optimization of cap ply production system in the tire industry
title 3D finite element analysis and optimization of cap ply production system in the tire industry
spellingShingle 3D finite element analysis and optimization of cap ply production system in the tire industry
Silva, André
Automotive industry
Tire
Extrusion
Rubber
Computational fluid dynamics
Viscoelasticity
Temperature control
Arduino
CFD
Vulcanization
title_short 3D finite element analysis and optimization of cap ply production system in the tire industry
title_full 3D finite element analysis and optimization of cap ply production system in the tire industry
title_fullStr 3D finite element analysis and optimization of cap ply production system in the tire industry
title_full_unstemmed 3D finite element analysis and optimization of cap ply production system in the tire industry
title_sort 3D finite element analysis and optimization of cap ply production system in the tire industry
author Silva, André
author_facet Silva, André
Silva, Francisco J. G.
Campilho, R.D.S.G.
Neves, Pedro M.P.F.
author_role author
author2 Silva, Francisco J. G.
Campilho, R.D.S.G.
Neves, Pedro M.P.F.
author2_role author
author
author
dc.contributor.none.fl_str_mv Repositório Científico do Instituto Politécnico do Porto
dc.contributor.author.fl_str_mv Silva, André
Silva, Francisco J. G.
Campilho, R.D.S.G.
Neves, Pedro M.P.F.
dc.subject.por.fl_str_mv Automotive industry
Tire
Extrusion
Rubber
Computational fluid dynamics
Viscoelasticity
Temperature control
Arduino
CFD
Vulcanization
topic Automotive industry
Tire
Extrusion
Rubber
Computational fluid dynamics
Viscoelasticity
Temperature control
Arduino
CFD
Vulcanization
description 30th International Conference on Flexible Automation and Intelligent Manufacturing (FAIM2020) 15-18 June 2020, Athens, Greece
publishDate 2020
dc.date.none.fl_str_mv 2020
2020-01-01T00:00:00Z
2022-01-24T12:02:09Z
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
dc.type.driver.fl_str_mv info:eu-repo/semantics/article
format article
status_str publishedVersion
dc.identifier.uri.fl_str_mv http://hdl.handle.net/10400.22/19617
url http://hdl.handle.net/10400.22/19617
dc.language.iso.fl_str_mv eng
language eng
dc.relation.none.fl_str_mv 10.1016/j.promfg.2020.10.107
dc.rights.driver.fl_str_mv info:eu-repo/semantics/openAccess
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
dc.publisher.none.fl_str_mv Elsevier
publisher.none.fl_str_mv Elsevier
dc.source.none.fl_str_mv reponame:Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)
instname:Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação
instacron:RCAAP
instname_str Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação
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reponame_str Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)
collection Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)
repository.name.fl_str_mv Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) - Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação
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