Implementation of a batch reading and traceability system

Detalhes bibliográficos
Autor(a) principal: Oliveira, Sérgio da Silva
Data de Publicação: 2023
Tipo de documento: Dissertação
Idioma: eng
Título da fonte: Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)
Texto Completo: http://hdl.handle.net/10773/39314
Resumo: The rapid growth of the industry has forced companies to revolutionize themselves in search of new and improved processes in order to remain competitive. This desire for continuous improvement has made companies increasingly feel the need to have more data and almost instantaneously. This demand for ”up to the minute” data has made digitalization grow, and with it IOT systems and industrial communication languages, forcing the mechanical engineer to have more and more knowledge and skills related to programming applications and databases. This project is based on the search for solutions and the creation of a traceability system in the production process of Renault Cacia, with a special focus on heat treatments, in order to provide instant information to the section’s responsible personnel about what is within the perimeter of each workshop, at which stage of the process it is, and at the same time, track the loads and alert the operator in case any of the loads skip a process. It was intended that this system would not create additional work for the factory operator, by automatically tracking the loads. The development of this solution was based on the Agile methodology. Throughout the development of the project, other areas for improvement were identified, with attention also given to enhancing and optimizing the process. The creation of any solution requires a deep study of the process in order to develop a solution that does not disrupt the normal functioning of the factory. With this system, users now have digital information about which loads are in which process of the Renault Cacia production line, without the need to go to the shop floor. In summary, the project achieved its intended objectives, considering the duration of the internship, by developing a traceability system that has already been implemented in approximately 50% of the process. Other changes were also implemented in the heat treatment workshop to facilitate the smooth operation of the system.
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spelling Implementation of a batch reading and traceability systemTraceabilityI4.0Web developmentIOTThe rapid growth of the industry has forced companies to revolutionize themselves in search of new and improved processes in order to remain competitive. This desire for continuous improvement has made companies increasingly feel the need to have more data and almost instantaneously. This demand for ”up to the minute” data has made digitalization grow, and with it IOT systems and industrial communication languages, forcing the mechanical engineer to have more and more knowledge and skills related to programming applications and databases. This project is based on the search for solutions and the creation of a traceability system in the production process of Renault Cacia, with a special focus on heat treatments, in order to provide instant information to the section’s responsible personnel about what is within the perimeter of each workshop, at which stage of the process it is, and at the same time, track the loads and alert the operator in case any of the loads skip a process. It was intended that this system would not create additional work for the factory operator, by automatically tracking the loads. The development of this solution was based on the Agile methodology. Throughout the development of the project, other areas for improvement were identified, with attention also given to enhancing and optimizing the process. The creation of any solution requires a deep study of the process in order to develop a solution that does not disrupt the normal functioning of the factory. With this system, users now have digital information about which loads are in which process of the Renault Cacia production line, without the need to go to the shop floor. In summary, the project achieved its intended objectives, considering the duration of the internship, by developing a traceability system that has already been implemented in approximately 50% of the process. Other changes were also implemented in the heat treatment workshop to facilitate the smooth operation of the system.O rápido crescimento da indústria obrigou que as empresas se revolucionassem em busca de processos que pudessem ser melhorados de forma a manterem-se competitivas. Esta vontade de melhoria contínua fez com que as empresas cada vez mais sentissem necessidade de terem mais dados e quase de forma instantânea. Esta procura de dados ”ao minuto” fez crescer a digitalização e com ela os sistemas IOT e linguagens de comunicação industrial, obrigando o engenheiro mecânico a ter cada vez mais conhecimento e competências ligadas à programação de aplicações e bases de dados. Este projeto baseia-se na procura de soluções e criação de um sistema de rastreabilidade no processo produtivo da Renault Cacia, com especial foco nos tratamentos térmicos, de forma a permitir aos responsáveis da secção terem, ao instante, informação sobre o que se encontra dentro do perímetro de cada atelier, em que estado do processo se encontra, e que ao mesmo tempo faça o seguimento das cargas alertando o operador no caso de alguma das cargas “saltar” um processo. Pretendia-se que este sistema não criasse esforços adicionais ao operador, fazendo o seguimento das cargas de forma automática. O desenvolvimento desta solução teve por base a metodolia Agile. Ao longo do desenvolvimento do projeto foram identificados outros pontos de melhoria tendo também sido dado atenção à melhoria e otimização do processo. A criação de qualquer solução implica um estudo profundo do processo de forma a ser possível criar uma solução que não disrupte o normal funcionamento da fábrica. Com este sistema os utilizadores passaram a ter informação em formato digital sobre que cargas se encontram em que processo da linha de produção da Renault Cacia, sem haver a necessidade de se deslocarem ao chão de fábrica. Em suma o projeto atingiu os objetivos pretendidos, tendo em conta a duração do estágio, tendo sido desenvolvido um sistema de traçabilidade e já implementado em cerca de 50% do processo. Foram também implementadas outras alterações no atelier dos tratamentos térmicos que facilitam o bom funcionamento do sistema.2023-09-06T10:01:26Z2023-06-30T00:00:00Z2023-06-30info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/masterThesisapplication/pdfhttp://hdl.handle.net/10773/39314engOliveira, Sérgio da Silvainfo:eu-repo/semantics/openAccessreponame:Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)instname:Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informaçãoinstacron:RCAAP2024-02-22T12:16:49Zoai:ria.ua.pt:10773/39314Portal AgregadorONGhttps://www.rcaap.pt/oai/openaireopendoar:71602024-03-20T03:09:32.387621Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) - Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informaçãofalse
dc.title.none.fl_str_mv Implementation of a batch reading and traceability system
title Implementation of a batch reading and traceability system
spellingShingle Implementation of a batch reading and traceability system
Oliveira, Sérgio da Silva
Traceability
I4.0
Web development
IOT
title_short Implementation of a batch reading and traceability system
title_full Implementation of a batch reading and traceability system
title_fullStr Implementation of a batch reading and traceability system
title_full_unstemmed Implementation of a batch reading and traceability system
title_sort Implementation of a batch reading and traceability system
author Oliveira, Sérgio da Silva
author_facet Oliveira, Sérgio da Silva
author_role author
dc.contributor.author.fl_str_mv Oliveira, Sérgio da Silva
dc.subject.por.fl_str_mv Traceability
I4.0
Web development
IOT
topic Traceability
I4.0
Web development
IOT
description The rapid growth of the industry has forced companies to revolutionize themselves in search of new and improved processes in order to remain competitive. This desire for continuous improvement has made companies increasingly feel the need to have more data and almost instantaneously. This demand for ”up to the minute” data has made digitalization grow, and with it IOT systems and industrial communication languages, forcing the mechanical engineer to have more and more knowledge and skills related to programming applications and databases. This project is based on the search for solutions and the creation of a traceability system in the production process of Renault Cacia, with a special focus on heat treatments, in order to provide instant information to the section’s responsible personnel about what is within the perimeter of each workshop, at which stage of the process it is, and at the same time, track the loads and alert the operator in case any of the loads skip a process. It was intended that this system would not create additional work for the factory operator, by automatically tracking the loads. The development of this solution was based on the Agile methodology. Throughout the development of the project, other areas for improvement were identified, with attention also given to enhancing and optimizing the process. The creation of any solution requires a deep study of the process in order to develop a solution that does not disrupt the normal functioning of the factory. With this system, users now have digital information about which loads are in which process of the Renault Cacia production line, without the need to go to the shop floor. In summary, the project achieved its intended objectives, considering the duration of the internship, by developing a traceability system that has already been implemented in approximately 50% of the process. Other changes were also implemented in the heat treatment workshop to facilitate the smooth operation of the system.
publishDate 2023
dc.date.none.fl_str_mv 2023-09-06T10:01:26Z
2023-06-30T00:00:00Z
2023-06-30
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