Synergies between Lean and Industry 4.0 for Enhanced Maintenance Management in Sustainable Operations

Detalhes bibliográficos
Autor(a) principal: Mendes, David
Data de Publicação: 2023
Outros Autores: Gaspar, Pedro D., Charrua-Santos, Fernando, Navas, Helena
Tipo de documento: Artigo
Idioma: eng
Título da fonte: Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)
Texto Completo: http://hdl.handle.net/10362/162206
Resumo: Publisher Copyright: © 2023 by the authors.
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spelling Synergies between Lean and Industry 4.0 for Enhanced Maintenance Management in Sustainable OperationsA Model Proposalenergy transitionIndustry 4.0Lean Philosophymaintenancemaintenance managementmodelsensorssustainabilityTPMBioengineeringChemical Engineering (miscellaneous)Process Chemistry and TechnologySDG 9 - Industry, Innovation, and InfrastructureSDG 7 - Affordable and Clean EnergyPublisher Copyright: © 2023 by the authors.Companies actively seek innovative tools and methodologies to enhance operations and meet customer demands. Maintenance plays a crucial role in achieving such objectives. This study identifies existing models that combine Lean Philosophy and Industry 4.0 principles to enhance decision-making and activities related to maintenance management. A comprehensive literature review on key concepts of Lean Philosophy and Industry 4.0, as well as an in-depth analysis of existing models that integrate these principles, is performed. An innovative model based on the synergies between Lean Philosophy and Industry 4.0, named the Maintenance Management in Sustainable Operations (MMSO) model, is proposed. A pilot test of the application of the MMSO model on a conveyor belt led to an operational time increase from 82.3% to 87.7%, indicating a notable 6.6% improvement. The MMSO model significantly enhanced maintenance management, facilitating the collection, processing, and visualization of data via internet-connected devices. Through this integration, various benefits are achieved, including improved flexibility, efficiency, and effectiveness in addressing market needs. This study highlights the value of integrating Lean Philosophy and Industry 4.0 principles to improve maintenance management practices. The proposed MMSO model effectively leverages these principles, fostering agility, optimized resource utilization, heightened productivity and quality, and reduced energy consumption. The model not only serves as a tool for operational optimization and customer demand enhancement but also aligns with sustainability principles within the energy transition. Its successful application in the pilot test phase further reinforces its potential as a reliable approach for maintenance management and sustainable operations in both production and decision-making processes.UNIDEMI - Unidade de Investigação e Desenvolvimento em Engenharia Mecânica e IndustrialDEMI - Departamento de Engenharia Mecânica e IndustrialRUNMendes, DavidGaspar, Pedro D.Charrua-Santos, FernandoNavas, Helena2024-01-12T23:08:45Z2023-09-082023-09-08T00:00:00Zinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/article28application/pdfhttp://hdl.handle.net/10362/162206eng2227-9717PURE: 80866135https://doi.org/10.3390/pr11092691info:eu-repo/semantics/openAccessreponame:Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)instname:Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informaçãoinstacron:RCAAP2024-03-11T05:45:02Zoai:run.unl.pt:10362/162206Portal AgregadorONGhttps://www.rcaap.pt/oai/openaireopendoar:71602024-03-20T03:58:48.134713Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) - Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informaçãofalse
dc.title.none.fl_str_mv Synergies between Lean and Industry 4.0 for Enhanced Maintenance Management in Sustainable Operations
A Model Proposal
title Synergies between Lean and Industry 4.0 for Enhanced Maintenance Management in Sustainable Operations
spellingShingle Synergies between Lean and Industry 4.0 for Enhanced Maintenance Management in Sustainable Operations
Mendes, David
energy transition
Industry 4.0
Lean Philosophy
maintenance
maintenance management
model
sensors
sustainability
TPM
Bioengineering
Chemical Engineering (miscellaneous)
Process Chemistry and Technology
SDG 9 - Industry, Innovation, and Infrastructure
SDG 7 - Affordable and Clean Energy
title_short Synergies between Lean and Industry 4.0 for Enhanced Maintenance Management in Sustainable Operations
title_full Synergies between Lean and Industry 4.0 for Enhanced Maintenance Management in Sustainable Operations
title_fullStr Synergies between Lean and Industry 4.0 for Enhanced Maintenance Management in Sustainable Operations
title_full_unstemmed Synergies between Lean and Industry 4.0 for Enhanced Maintenance Management in Sustainable Operations
title_sort Synergies between Lean and Industry 4.0 for Enhanced Maintenance Management in Sustainable Operations
author Mendes, David
author_facet Mendes, David
Gaspar, Pedro D.
Charrua-Santos, Fernando
Navas, Helena
author_role author
author2 Gaspar, Pedro D.
Charrua-Santos, Fernando
Navas, Helena
author2_role author
author
author
dc.contributor.none.fl_str_mv UNIDEMI - Unidade de Investigação e Desenvolvimento em Engenharia Mecânica e Industrial
DEMI - Departamento de Engenharia Mecânica e Industrial
RUN
dc.contributor.author.fl_str_mv Mendes, David
Gaspar, Pedro D.
Charrua-Santos, Fernando
Navas, Helena
dc.subject.por.fl_str_mv energy transition
Industry 4.0
Lean Philosophy
maintenance
maintenance management
model
sensors
sustainability
TPM
Bioengineering
Chemical Engineering (miscellaneous)
Process Chemistry and Technology
SDG 9 - Industry, Innovation, and Infrastructure
SDG 7 - Affordable and Clean Energy
topic energy transition
Industry 4.0
Lean Philosophy
maintenance
maintenance management
model
sensors
sustainability
TPM
Bioengineering
Chemical Engineering (miscellaneous)
Process Chemistry and Technology
SDG 9 - Industry, Innovation, and Infrastructure
SDG 7 - Affordable and Clean Energy
description Publisher Copyright: © 2023 by the authors.
publishDate 2023
dc.date.none.fl_str_mv 2023-09-08
2023-09-08T00:00:00Z
2024-01-12T23:08:45Z
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
dc.type.driver.fl_str_mv info:eu-repo/semantics/article
format article
status_str publishedVersion
dc.identifier.uri.fl_str_mv http://hdl.handle.net/10362/162206
url http://hdl.handle.net/10362/162206
dc.language.iso.fl_str_mv eng
language eng
dc.relation.none.fl_str_mv 2227-9717
PURE: 80866135
https://doi.org/10.3390/pr11092691
dc.rights.driver.fl_str_mv info:eu-repo/semantics/openAccess
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv 28
application/pdf
dc.source.none.fl_str_mv reponame:Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)
instname:Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação
instacron:RCAAP
instname_str Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação
instacron_str RCAAP
institution RCAAP
reponame_str Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)
collection Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)
repository.name.fl_str_mv Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) - Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação
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