Otimização da produção de etanol 2G a partir de hexoses e pentoses

Detalhes bibliográficos
Autor(a) principal: Suarez, Carlos Alberto Galeano
Data de Publicação: 2014
Tipo de documento: Tese
Idioma: por
Título da fonte: Repositório Institucional da UFSCAR
Texto Completo: https://repositorio.ufscar.br/handle/ufscar/3950
Resumo: The industrial production of fuel ethanol and sugar generates the main byproduct of sugarcane bagasse, which is burned in boilers for power generation. However, as a lignocellulosic material (consisting basically of three polymers: cellulose, hemicellulose and lignin), bagasse can be reused for the production of second generation bioethanol (2G), which is a renewable and environmentally friendly biofuel. For industrial 2G bioethanol production becomes economically feasible, the use of all fermentable fractions present in the bagasse is required: C6 fraction (cellulose) and C5 fraction (hemicellulose). These fractions are subjected to hydrolysis processes that generate as main sugars glucose and xylose respectively. It is important, therefore, that the microorganism employed for the production of ethanol 2G is able to utilize all the sugars generated during the hydrolysis process. In this work we chose the yeast Saccharomyces cerevisiae to be the main microorganism used in the industrial production of ethanol, although unfortunately, this yeast is unable to ferment xylose. However, while S. cerevisiae does not use xylose, can ferment xylulose obtained by isomerization of xylose by the enzyme glucose isomerase. The objective of this study was to develop and evaluate technological alternatives for the production of ethanol 2G from hexoses and pentoses using wild S. cerevisiae. In relation to the C6 fraction, in this work two important aspects have been addressed: i) study of the operation regime of a fed-batch reactor enzymatic hydrolysis of the C6 fraction of bagasse from sugarcane, yielding values of final glucose concentration of 200 g.L-1, higher than 45 g.L-1 achieved in batch reactor; ii) kinetic modeling of complex systems (enzymatic hydrolysis of lignocellulosic substrates), in which an interpolator was developed using fuzzy logic as an important tool to represent the processes of enzymatic hydrolysis of lignocellulosic materials for rugged and reliable manner. Now, in relation to the C5 fraction initially applied simple techniques of Evolutionary Engineering, leading to the selection of a different strain of S. cerevisiae, adapted to assimilate xylulose in minimal medium and characterized by reduced formation of xylitol, which demonstrated a selectivity of ~7 getanol.gxilitol -1, significantly higher than the selectivity achieved by the wild strain of ~2 getanol.gxilitol -1. The selected strain was studied in batch cultures conducted in bench scale reactor under different conditions of oxygen limitation. It was found that the production of ethanol is favored over the formation of xylitol, keeping the flow of consumed xylulose above 0,5 mmol.gMS -1.h-1 for flow of oxygen consumption of 0.1 mmol.gMS -1.h-1, reaching in this condition selectivities around 4 getanol.gxilitol -1. For zero flow of oxygen (anaerobic culture) or above 0,3 mmol.gMS -1.h-1, ethanol production is drastically reduced , regardless of the flow xylulose assimilated by the cells.
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spelling Suarez, Carlos Alberto GaleanoZangirolami, Teresa Cristinahttp://lattes.cnpq.br/4546701843297248http://lattes.cnpq.br/591105508914577938987daf-f19c-4bce-a05f-2ef7a89c7c182016-06-02T19:55:39Z2014-07-312016-06-02T19:55:39Z2014-02-27SUAREZ, Carlos Alberto Galeano. Otimização da produção de etanol 2G a partir de hexoses e pentoses. 2014. 165 f. Tese (Doutorado em Ciências Exatas e da Terra) - Universidade Federal de São Carlos, São Carlos, 2014.https://repositorio.ufscar.br/handle/ufscar/3950The industrial production of fuel ethanol and sugar generates the main byproduct of sugarcane bagasse, which is burned in boilers for power generation. However, as a lignocellulosic material (consisting basically of three polymers: cellulose, hemicellulose and lignin), bagasse can be reused for the production of second generation bioethanol (2G), which is a renewable and environmentally friendly biofuel. For industrial 2G bioethanol production becomes economically feasible, the use of all fermentable fractions present in the bagasse is required: C6 fraction (cellulose) and C5 fraction (hemicellulose). These fractions are subjected to hydrolysis processes that generate as main sugars glucose and xylose respectively. It is important, therefore, that the microorganism employed for the production of ethanol 2G is able to utilize all the sugars generated during the hydrolysis process. In this work we chose the yeast Saccharomyces cerevisiae to be the main microorganism used in the industrial production of ethanol, although unfortunately, this yeast is unable to ferment xylose. However, while S. cerevisiae does not use xylose, can ferment xylulose obtained by isomerization of xylose by the enzyme glucose isomerase. The objective of this study was to develop and evaluate technological alternatives for the production of ethanol 2G from hexoses and pentoses using wild S. cerevisiae. In relation to the C6 fraction, in this work two important aspects have been addressed: i) study of the operation regime of a fed-batch reactor enzymatic hydrolysis of the C6 fraction of bagasse from sugarcane, yielding values of final glucose concentration of 200 g.L-1, higher than 45 g.L-1 achieved in batch reactor; ii) kinetic modeling of complex systems (enzymatic hydrolysis of lignocellulosic substrates), in which an interpolator was developed using fuzzy logic as an important tool to represent the processes of enzymatic hydrolysis of lignocellulosic materials for rugged and reliable manner. Now, in relation to the C5 fraction initially applied simple techniques of Evolutionary Engineering, leading to the selection of a different strain of S. cerevisiae, adapted to assimilate xylulose in minimal medium and characterized by reduced formation of xylitol, which demonstrated a selectivity of ~7 getanol.gxilitol -1, significantly higher than the selectivity achieved by the wild strain of ~2 getanol.gxilitol -1. The selected strain was studied in batch cultures conducted in bench scale reactor under different conditions of oxygen limitation. It was found that the production of ethanol is favored over the formation of xylitol, keeping the flow of consumed xylulose above 0,5 mmol.gMS -1.h-1 for flow of oxygen consumption of 0.1 mmol.gMS -1.h-1, reaching in this condition selectivities around 4 getanol.gxilitol -1. For zero flow of oxygen (anaerobic culture) or above 0,3 mmol.gMS -1.h-1, ethanol production is drastically reduced , regardless of the flow xylulose assimilated by the cells.A produção industrial de etanol combustível e de açúcar gera como principal subproduto o bagaço de cana de açúcar, que é queimado nas caldeiras para geração de energia. Entretanto, por ser um material lignocelulósico (constituído basicamente por três polímeros: celulose, hemicelulose e lignina), o bagaço pode ser reaproveitado para a produção de bioetanol de segunda geração (2G), que é um biocombustível renovável e ambientalmente amigável. Para que a produção industrial de etanol 2G se torne economicamente viável, é necessário o aproveitamento de todas as frações fermentescíveis presentes no bagaço de cana: fração C6 (celulose) e fração C5 (hemicelulose). Estas frações são submetidas a processos de hidrólise que geram como principais açúcares glicose e xilose respetivamente. É importante, portanto, que o microrganismo empregado para a produção de etanol 2G seja capaz de utilizar todos os açúcares gerados no processo de hidrólise. Neste trabalho foi escolhida a levedura Saccharomyces cerevisiae por ser o principal microrganismo utilizado na produção industrial de álcool combustível, embora, infelizmente, esta levedura seja incapaz de fermentar xilose. No entanto, embora S. cerevisiae não utilize xilose, pode fermentar a xilulose obtida pela isomerização de xilose pela enzima xilose isomerase conhecida industrialmente como glicose isomerase. Assim, o objetivo do presente trabalho foi desenvolver e avaliar alternativas tecnológicas para a produção de etanol 2G a partir de hexoses e pentoses, utilizando S. cerevisiae selvagem. Em relação à Fração C6, neste trabalho foram abordados dois aspectos importantes: i) estudo da operação em regime de batelada alimentada de um reator de hidrólise enzimática da fração C6 do bagaço de cana de açúcar, obtendo-se valores de concentração final de glicose de cerca de 200 g.L-1, superiores aos 45 g.L-1 alcançados em reator operado em bateladas simples; ii) modelagem cinética de sistemas complexos (hidrólise enzimática de substratos lignocelulósicos), no qual foi desenvolvido um interpolador utilizando a lógica fuzzy como uma ferramenta importante para representar os processos de hidrólise enzimática de materiais lignocelulósicos de forma robusta e confiável. Já em relação à Fração C5, inicialmente aplicou-se técnicas simples de Engenharia Evolutiva, levando à seleção de uma linhagem diferenciada de S. cerevisiae, adaptada à assimilação de xilulose em meio mínimo e caracterizada por reduzida formação de xilitol, a qual apresentou uma seletividade de ~7 getanol.gxilitol -1, valor significativamente superior à seletividade alcançada pela linhagem selvagem, de ~2 getanol.gxilitol -1. A linhagem selecionada foi então estudada em cultivos em batelada conduzidos em biorreator de bancada, sob diferentes condições de limitação por oxigênio. Verificou-se que a produção de etanol é favorecida, em detrimento da formação de xilitol, mantendo-se o fluxo de xilulose consumida acima de 0,5 mmol.gMS -1.h-1, para fluxo de oxigênio consumido de 0,1 mmol.gMS -1.h-1, alcançando-se nessa condição seletividades em torno de 4 getanol.gxilitol -1. Para fluxos de oxigênio nulo (cultivo anaeróbio) ou acima de 0,3 mmol.gMS -1.h-1, a produção de etanol é drasticamente reduzida, independentemente do fluxo de xilulose assimilado pelas células.Universidade Federal de Sao Carlosapplication/pdfporUniversidade Federal de São CarlosPrograma de Pós-Graduação em Engenharia Química - PPGEQUFSCarBREngenharia químicaHidrólise enzimáticaCeluloseBagaço de canaBiorreatoresBatelada alimentadaXiluloseS. cerevisiaeInterpolador fuzzyEnzymatic hydrolysisCelluloseSugarcane bagasseBioreactorFed batchXyloseXyluloseFuzzy interpolatorENGENHARIAS::ENGENHARIA QUIMICAOtimização da produção de etanol 2G a partir de hexoses e pentosesinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/doctoralThesis-1-14c81169f-86ab-4df0-8284-9cb6516960a4info:eu-repo/semantics/openAccessreponame:Repositório Institucional da UFSCARinstname:Universidade Federal de São Carlos (UFSCAR)instacron:UFSCARORIGINAL5990.pdfapplication/pdf3991723https://repositorio.ufscar.br/bitstream/ufscar/3950/1/5990.pdf8f7428459353354f21c1db08bd391507MD51TEXT5990.pdf.txt5990.pdf.txtExtracted texttext/plain0https://repositorio.ufscar.br/bitstream/ufscar/3950/2/5990.pdf.txtd41d8cd98f00b204e9800998ecf8427eMD52THUMBNAIL5990.pdf.jpg5990.pdf.jpgIM Thumbnailimage/jpeg6308https://repositorio.ufscar.br/bitstream/ufscar/3950/3/5990.pdf.jpg0a0178831c1285e63bf1504dfc15b40eMD53ufscar/39502023-09-18 18:31:33.383oai:repositorio.ufscar.br:ufscar/3950Repositório InstitucionalPUBhttps://repositorio.ufscar.br/oai/requestopendoar:43222023-09-18T18:31:33Repositório Institucional da UFSCAR - Universidade Federal de São Carlos (UFSCAR)false
dc.title.por.fl_str_mv Otimização da produção de etanol 2G a partir de hexoses e pentoses
title Otimização da produção de etanol 2G a partir de hexoses e pentoses
spellingShingle Otimização da produção de etanol 2G a partir de hexoses e pentoses
Suarez, Carlos Alberto Galeano
Engenharia química
Hidrólise enzimática
Celulose
Bagaço de cana
Biorreatores
Batelada alimentada
Xilulose
S. cerevisiae
Interpolador fuzzy
Enzymatic hydrolysis
Cellulose
Sugarcane bagasse
Bioreactor
Fed batch
Xylose
Xylulose
Fuzzy interpolator
ENGENHARIAS::ENGENHARIA QUIMICA
title_short Otimização da produção de etanol 2G a partir de hexoses e pentoses
title_full Otimização da produção de etanol 2G a partir de hexoses e pentoses
title_fullStr Otimização da produção de etanol 2G a partir de hexoses e pentoses
title_full_unstemmed Otimização da produção de etanol 2G a partir de hexoses e pentoses
title_sort Otimização da produção de etanol 2G a partir de hexoses e pentoses
author Suarez, Carlos Alberto Galeano
author_facet Suarez, Carlos Alberto Galeano
author_role author
dc.contributor.authorlattes.por.fl_str_mv http://lattes.cnpq.br/5911055089145779
dc.contributor.author.fl_str_mv Suarez, Carlos Alberto Galeano
dc.contributor.advisor1.fl_str_mv Zangirolami, Teresa Cristina
dc.contributor.advisor1Lattes.fl_str_mv http://lattes.cnpq.br/4546701843297248
dc.contributor.authorID.fl_str_mv 38987daf-f19c-4bce-a05f-2ef7a89c7c18
contributor_str_mv Zangirolami, Teresa Cristina
dc.subject.por.fl_str_mv Engenharia química
Hidrólise enzimática
Celulose
Bagaço de cana
Biorreatores
Batelada alimentada
Xilulose
S. cerevisiae
Interpolador fuzzy
topic Engenharia química
Hidrólise enzimática
Celulose
Bagaço de cana
Biorreatores
Batelada alimentada
Xilulose
S. cerevisiae
Interpolador fuzzy
Enzymatic hydrolysis
Cellulose
Sugarcane bagasse
Bioreactor
Fed batch
Xylose
Xylulose
Fuzzy interpolator
ENGENHARIAS::ENGENHARIA QUIMICA
dc.subject.eng.fl_str_mv Enzymatic hydrolysis
Cellulose
Sugarcane bagasse
Bioreactor
Fed batch
Xylose
Xylulose
Fuzzy interpolator
dc.subject.cnpq.fl_str_mv ENGENHARIAS::ENGENHARIA QUIMICA
description The industrial production of fuel ethanol and sugar generates the main byproduct of sugarcane bagasse, which is burned in boilers for power generation. However, as a lignocellulosic material (consisting basically of three polymers: cellulose, hemicellulose and lignin), bagasse can be reused for the production of second generation bioethanol (2G), which is a renewable and environmentally friendly biofuel. For industrial 2G bioethanol production becomes economically feasible, the use of all fermentable fractions present in the bagasse is required: C6 fraction (cellulose) and C5 fraction (hemicellulose). These fractions are subjected to hydrolysis processes that generate as main sugars glucose and xylose respectively. It is important, therefore, that the microorganism employed for the production of ethanol 2G is able to utilize all the sugars generated during the hydrolysis process. In this work we chose the yeast Saccharomyces cerevisiae to be the main microorganism used in the industrial production of ethanol, although unfortunately, this yeast is unable to ferment xylose. However, while S. cerevisiae does not use xylose, can ferment xylulose obtained by isomerization of xylose by the enzyme glucose isomerase. The objective of this study was to develop and evaluate technological alternatives for the production of ethanol 2G from hexoses and pentoses using wild S. cerevisiae. In relation to the C6 fraction, in this work two important aspects have been addressed: i) study of the operation regime of a fed-batch reactor enzymatic hydrolysis of the C6 fraction of bagasse from sugarcane, yielding values of final glucose concentration of 200 g.L-1, higher than 45 g.L-1 achieved in batch reactor; ii) kinetic modeling of complex systems (enzymatic hydrolysis of lignocellulosic substrates), in which an interpolator was developed using fuzzy logic as an important tool to represent the processes of enzymatic hydrolysis of lignocellulosic materials for rugged and reliable manner. Now, in relation to the C5 fraction initially applied simple techniques of Evolutionary Engineering, leading to the selection of a different strain of S. cerevisiae, adapted to assimilate xylulose in minimal medium and characterized by reduced formation of xylitol, which demonstrated a selectivity of ~7 getanol.gxilitol -1, significantly higher than the selectivity achieved by the wild strain of ~2 getanol.gxilitol -1. The selected strain was studied in batch cultures conducted in bench scale reactor under different conditions of oxygen limitation. It was found that the production of ethanol is favored over the formation of xylitol, keeping the flow of consumed xylulose above 0,5 mmol.gMS -1.h-1 for flow of oxygen consumption of 0.1 mmol.gMS -1.h-1, reaching in this condition selectivities around 4 getanol.gxilitol -1. For zero flow of oxygen (anaerobic culture) or above 0,3 mmol.gMS -1.h-1, ethanol production is drastically reduced , regardless of the flow xylulose assimilated by the cells.
publishDate 2014
dc.date.available.fl_str_mv 2014-07-31
2016-06-02T19:55:39Z
dc.date.issued.fl_str_mv 2014-02-27
dc.date.accessioned.fl_str_mv 2016-06-02T19:55:39Z
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dc.identifier.citation.fl_str_mv SUAREZ, Carlos Alberto Galeano. Otimização da produção de etanol 2G a partir de hexoses e pentoses. 2014. 165 f. Tese (Doutorado em Ciências Exatas e da Terra) - Universidade Federal de São Carlos, São Carlos, 2014.
dc.identifier.uri.fl_str_mv https://repositorio.ufscar.br/handle/ufscar/3950
identifier_str_mv SUAREZ, Carlos Alberto Galeano. Otimização da produção de etanol 2G a partir de hexoses e pentoses. 2014. 165 f. Tese (Doutorado em Ciências Exatas e da Terra) - Universidade Federal de São Carlos, São Carlos, 2014.
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