Rebitagem por fricçao de alumínio 2024-T351 em policarbonato

Detalhes bibliográficos
Autor(a) principal: Rodrigues, Camila Fernanda
Data de Publicação: 2014
Tipo de documento: Dissertação
Idioma: por
Título da fonte: Repositório Institucional da UFSCAR
Texto Completo: https://repositorio.ufscar.br/handle/ufscar/937
Resumo: This dissertation addressed the feasibility study of Friction Riveting technique on polycarbonate and 2024-T351 aluminum alloy spot joints. Design of experiments and Artificial Neural Network modelling were used to investigate the influence of process parameters on mechanical and microstructural properties of joints. These joints were produced at the Institute for Research Helmholtz Zentrum Geesthacht (HZG), in Germany, during the undergraduate years of the applicant. Process temperature was measured using an infrared camera. The mechanical properties of the joints were determined by tensile testing. The macro and microstructural characterization were carried out by light optical microscopy (LOM) and Vickers microhardness tests. The fracture mechanisms were investigated by optical and scanning electron microscopy (SEM). The level of PC degradation in the joining area was obtained by viscometry and Fourier transform infrared spectroscopy (FTIR). The average peak temperatures meausured during joining varied between 52% and 72% of the melting point interval of AA 2024 aluminium alloy. Strong joints with high anchoring efficiency were achieved, with ultimate tensile strength of approximately 90% of metallic rivet, and non-catastrophic ductile fracture at the metallic rivet outside the joined area. This is desirable failure type in riveted polymeric structures and an indication of high-strenght joints. The viscometry and FTIR analysis showed the absence of thermal degradation of the PC in the riveted joint. Statistical and Artificial Neural Networks modeling process showed good repeatability and reproducibility within the conditions studied. These results demonstrated the feasibility of producing spot joints of rivets 2024-T351 and PC by using the FricRiveting process.
id SCAR_7ccaefbe940825cac128a25f5acaac44
oai_identifier_str oai:repositorio.ufscar.br:ufscar/937
network_acronym_str SCAR
network_name_str Repositório Institucional da UFSCAR
repository_id_str 4322
spelling Rodrigues, Camila FernandaCanto, Leonardo Brescianihttp://lattes.cnpq.br/7287108960864123http://lattes.cnpq.br/264844620921872964f53f2d-b1f8-4a8d-b9a6-8b9632dde1a22016-06-02T19:12:41Z2015-02-092016-06-02T19:12:41Z2014-10-24RODRIGUES, Camila Fernanda. FricRiveting of AA 2024-T351 into Polycarbonate. 2014. 173 f. Dissertação (Mestrado em Ciências Exatas e da Terra) - Universidade Federal de São Carlos, São Carlos, 2014.https://repositorio.ufscar.br/handle/ufscar/937This dissertation addressed the feasibility study of Friction Riveting technique on polycarbonate and 2024-T351 aluminum alloy spot joints. Design of experiments and Artificial Neural Network modelling were used to investigate the influence of process parameters on mechanical and microstructural properties of joints. These joints were produced at the Institute for Research Helmholtz Zentrum Geesthacht (HZG), in Germany, during the undergraduate years of the applicant. Process temperature was measured using an infrared camera. The mechanical properties of the joints were determined by tensile testing. The macro and microstructural characterization were carried out by light optical microscopy (LOM) and Vickers microhardness tests. The fracture mechanisms were investigated by optical and scanning electron microscopy (SEM). The level of PC degradation in the joining area was obtained by viscometry and Fourier transform infrared spectroscopy (FTIR). The average peak temperatures meausured during joining varied between 52% and 72% of the melting point interval of AA 2024 aluminium alloy. Strong joints with high anchoring efficiency were achieved, with ultimate tensile strength of approximately 90% of metallic rivet, and non-catastrophic ductile fracture at the metallic rivet outside the joined area. This is desirable failure type in riveted polymeric structures and an indication of high-strenght joints. The viscometry and FTIR analysis showed the absence of thermal degradation of the PC in the riveted joint. Statistical and Artificial Neural Networks modeling process showed good repeatability and reproducibility within the conditions studied. These results demonstrated the feasibility of producing spot joints of rivets 2024-T351 and PC by using the FricRiveting process.Nesta dissertação de mestrado foi realizado um estudo da viabilidade de fabricação de juntas híbridas de Policarbonato (PC) e Alumínio 2024-T351 através do processo de rebitagem por fricção ( Friction Riveting ). Técnicas de planejamento de experimentos aliadas à modelagem por redes neurais foram utilizadas na investigação da influência dos parâmetros de processo, nas propriedades mecânicas e microestruturais das juntas. As juntas foram produzidas no Instituto de Pesquisa Helmholtz Zentrum Geesthacht (HZG), na Alemanha, durante o período de estágio da proponente. A temperatura dos materiais durante o processamento foi medida utilizando-se uma câmera de infravermelho. As propriedades mecânicas das juntas foram determinadas por meio de ensaios de tração. As características macro e microestruturais foram avaliadas por meio de microscopia ótica e ensaios de microdureza Vickers. Os mecanismos de fratura foram investigados por análises em microscópico ótico e de varredura (MEV). O nível de degradação do PC na região da solda foi investigado por viscosimetria e espectroscopia no infravermelho por transformada de Fourier (FTIR). As temperaturas médias atingidas na área friccionada estiveram entre 56% a 72% do intervalo de ponto de fusão da liga AA 2024. Foram produzidas juntas com alta eficiência de ancoramento do rebite metálico, com limites de resistência à tração de aproximadamente 90% da resistência mecânica do rebite, e falha dúctil não catastrófica, ocorrendo no rebite na região externa à placa de PC. As análises de viscosimetria e FTIR demonstraram a ausência de degradação térmica do PC na área de união. A modelagem estatística e via redes neurais do processo demonstraram boa repetitividade e reprodutibilidade dentro das condições estudadas. Tais resultados permitiram demonstrar a viabilidade de produzir juntas de qualidade, com rebites de 2024-T351 e placas de PC, utilizando o processo de Rebitagem por Fricção.Universidade Federal de Minas Geraisapplication/pdfporUniversidade Federal de São CarlosPrograma de Pós-Graduação em Ciência e Engenharia de Materiais - PPGCEMUFSCarBRAlumínioRebitagemPolicarbonatoFricçãoENGENHARIAS::ENGENHARIA DE MATERIAIS E METALURGICARebitagem por fricçao de alumínio 2024-T351 em policarbonatoFricRiveting of AA 2024-T351 into Polycarbonateinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/masterThesis-1-1807eefcb-da11-4f31-83b1-a2b0d87838e0info:eu-repo/semantics/openAccessreponame:Repositório Institucional da UFSCARinstname:Universidade Federal de São Carlos (UFSCAR)instacron:UFSCARORIGINAL6492.pdfapplication/pdf4084307https://repositorio.ufscar.br/bitstream/ufscar/937/1/6492.pdf63c3d8389f9ed39827abea64eedbbd41MD51TEXT6492.pdf.txt6492.pdf.txtExtracted texttext/plain0https://repositorio.ufscar.br/bitstream/ufscar/937/2/6492.pdf.txtd41d8cd98f00b204e9800998ecf8427eMD52THUMBNAIL6492.pdf.jpg6492.pdf.jpgIM Thumbnailimage/jpeg6216https://repositorio.ufscar.br/bitstream/ufscar/937/3/6492.pdf.jpg269569b091a68effa450125dfaa122cdMD53ufscar/9372023-09-18 18:31:28.466oai:repositorio.ufscar.br:ufscar/937Repositório InstitucionalPUBhttps://repositorio.ufscar.br/oai/requestopendoar:43222023-09-18T18:31:28Repositório Institucional da UFSCAR - Universidade Federal de São Carlos (UFSCAR)false
dc.title.por.fl_str_mv Rebitagem por fricçao de alumínio 2024-T351 em policarbonato
dc.title.alternative.eng.fl_str_mv FricRiveting of AA 2024-T351 into Polycarbonate
title Rebitagem por fricçao de alumínio 2024-T351 em policarbonato
spellingShingle Rebitagem por fricçao de alumínio 2024-T351 em policarbonato
Rodrigues, Camila Fernanda
Alumínio
Rebitagem
Policarbonato
Fricção
ENGENHARIAS::ENGENHARIA DE MATERIAIS E METALURGICA
title_short Rebitagem por fricçao de alumínio 2024-T351 em policarbonato
title_full Rebitagem por fricçao de alumínio 2024-T351 em policarbonato
title_fullStr Rebitagem por fricçao de alumínio 2024-T351 em policarbonato
title_full_unstemmed Rebitagem por fricçao de alumínio 2024-T351 em policarbonato
title_sort Rebitagem por fricçao de alumínio 2024-T351 em policarbonato
author Rodrigues, Camila Fernanda
author_facet Rodrigues, Camila Fernanda
author_role author
dc.contributor.authorlattes.por.fl_str_mv http://lattes.cnpq.br/2648446209218729
dc.contributor.author.fl_str_mv Rodrigues, Camila Fernanda
dc.contributor.advisor1.fl_str_mv Canto, Leonardo Bresciani
dc.contributor.advisor1Lattes.fl_str_mv http://lattes.cnpq.br/7287108960864123
dc.contributor.authorID.fl_str_mv 64f53f2d-b1f8-4a8d-b9a6-8b9632dde1a2
contributor_str_mv Canto, Leonardo Bresciani
dc.subject.por.fl_str_mv Alumínio
Rebitagem
Policarbonato
Fricção
topic Alumínio
Rebitagem
Policarbonato
Fricção
ENGENHARIAS::ENGENHARIA DE MATERIAIS E METALURGICA
dc.subject.cnpq.fl_str_mv ENGENHARIAS::ENGENHARIA DE MATERIAIS E METALURGICA
description This dissertation addressed the feasibility study of Friction Riveting technique on polycarbonate and 2024-T351 aluminum alloy spot joints. Design of experiments and Artificial Neural Network modelling were used to investigate the influence of process parameters on mechanical and microstructural properties of joints. These joints were produced at the Institute for Research Helmholtz Zentrum Geesthacht (HZG), in Germany, during the undergraduate years of the applicant. Process temperature was measured using an infrared camera. The mechanical properties of the joints were determined by tensile testing. The macro and microstructural characterization were carried out by light optical microscopy (LOM) and Vickers microhardness tests. The fracture mechanisms were investigated by optical and scanning electron microscopy (SEM). The level of PC degradation in the joining area was obtained by viscometry and Fourier transform infrared spectroscopy (FTIR). The average peak temperatures meausured during joining varied between 52% and 72% of the melting point interval of AA 2024 aluminium alloy. Strong joints with high anchoring efficiency were achieved, with ultimate tensile strength of approximately 90% of metallic rivet, and non-catastrophic ductile fracture at the metallic rivet outside the joined area. This is desirable failure type in riveted polymeric structures and an indication of high-strenght joints. The viscometry and FTIR analysis showed the absence of thermal degradation of the PC in the riveted joint. Statistical and Artificial Neural Networks modeling process showed good repeatability and reproducibility within the conditions studied. These results demonstrated the feasibility of producing spot joints of rivets 2024-T351 and PC by using the FricRiveting process.
publishDate 2014
dc.date.issued.fl_str_mv 2014-10-24
dc.date.available.fl_str_mv 2015-02-09
2016-06-02T19:12:41Z
dc.date.accessioned.fl_str_mv 2016-06-02T19:12:41Z
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
dc.type.driver.fl_str_mv info:eu-repo/semantics/masterThesis
format masterThesis
status_str publishedVersion
dc.identifier.citation.fl_str_mv RODRIGUES, Camila Fernanda. FricRiveting of AA 2024-T351 into Polycarbonate. 2014. 173 f. Dissertação (Mestrado em Ciências Exatas e da Terra) - Universidade Federal de São Carlos, São Carlos, 2014.
dc.identifier.uri.fl_str_mv https://repositorio.ufscar.br/handle/ufscar/937
identifier_str_mv RODRIGUES, Camila Fernanda. FricRiveting of AA 2024-T351 into Polycarbonate. 2014. 173 f. Dissertação (Mestrado em Ciências Exatas e da Terra) - Universidade Federal de São Carlos, São Carlos, 2014.
url https://repositorio.ufscar.br/handle/ufscar/937
dc.language.iso.fl_str_mv por
language por
dc.relation.confidence.fl_str_mv -1
-1
dc.relation.authority.fl_str_mv 807eefcb-da11-4f31-83b1-a2b0d87838e0
dc.rights.driver.fl_str_mv info:eu-repo/semantics/openAccess
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
dc.publisher.none.fl_str_mv Universidade Federal de São Carlos
dc.publisher.program.fl_str_mv Programa de Pós-Graduação em Ciência e Engenharia de Materiais - PPGCEM
dc.publisher.initials.fl_str_mv UFSCar
dc.publisher.country.fl_str_mv BR
publisher.none.fl_str_mv Universidade Federal de São Carlos
dc.source.none.fl_str_mv reponame:Repositório Institucional da UFSCAR
instname:Universidade Federal de São Carlos (UFSCAR)
instacron:UFSCAR
instname_str Universidade Federal de São Carlos (UFSCAR)
instacron_str UFSCAR
institution UFSCAR
reponame_str Repositório Institucional da UFSCAR
collection Repositório Institucional da UFSCAR
bitstream.url.fl_str_mv https://repositorio.ufscar.br/bitstream/ufscar/937/1/6492.pdf
https://repositorio.ufscar.br/bitstream/ufscar/937/2/6492.pdf.txt
https://repositorio.ufscar.br/bitstream/ufscar/937/3/6492.pdf.jpg
bitstream.checksum.fl_str_mv 63c3d8389f9ed39827abea64eedbbd41
d41d8cd98f00b204e9800998ecf8427e
269569b091a68effa450125dfaa122cd
bitstream.checksumAlgorithm.fl_str_mv MD5
MD5
MD5
repository.name.fl_str_mv Repositório Institucional da UFSCAR - Universidade Federal de São Carlos (UFSCAR)
repository.mail.fl_str_mv
_version_ 1802136247997562880