Linha de montagem para a produção de habitações em light steel frame : projeto e otimização

Detalhes bibliográficos
Autor(a) principal: Vivan, André Luiz
Data de Publicação: 2016
Tipo de documento: Tese
Idioma: por
Título da fonte: Repositório Institucional da UFSCAR
Texto Completo: https://repositorio.ufscar.br/handle/ufscar/8164
Resumo: The Construction Industry (CI), regarding the production of single-family housing in Brazil, is still characterized by the use of techniques and technologies that are highly dependent on knowledge and manpower experience. Thus, in most projects involving the construction of single-family housing, there are handcraft features when the building site is understood as a production system. Thus, it is common to observe the pathological manifestations appearance in post-occupational analysis, in addition to non-compliance with deadlines and budgets. In this sense, this thesis suggests that the CI breaks with some technical and cultural paradigms from the use of an industrialized building system, such as Light Steel Frame (LSF) and from the use of assembly lines, focusing the industrialization of singlefamily housing production. This proposal is based on four steps involving theoretical and experimental approaches. The theoretical approaches involved the structuring of a systematic literature review, which were identified gaps in scientific knowledge and the research hypothesis, besides the development of basic theoretical framework, the product definition and production system design. The experimental approach was represented by activities related to computer simulation of the production system and its subsequent optimization. The computer simulation was performed with the ProModel® software where was simulated the production of five hundred housing units from the programming logic of the designed system. Seven scenarios were simulated, with the results of its simulation it was possible to identify the most efficient configuration from optimizing the use of some resources, identified by layout B. In addition, the main results of the simulations show that it is possible to assembly the housing unit designed at 11.14 hours, with a cycle time of 5.56 hours, with the settings of scenario seven. The purpose of this thesis and the results can be considered relevant because promote innovation for both the consumer market and to the academy, since it deals with concepts little used or known in the CI. It also enables greater speed and volume of production, facing the Brazilian housing deficit, with significant quality improvements.
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spelling Vivan, André LuizPaliari, José Carloshttp://lattes.cnpq.br/9387796929252598http://lattes.cnpq.br/7191823459864289ea156666-f69b-445e-85c9-aaf320720fce2016-10-21T13:58:41Z2016-10-21T13:58:41Z2016-05-25VIVAN, André Luiz. Linha de montagem para a produção de habitações em light steel frame : projeto e otimização. 2016. Tese (Doutorado em Engenharia Civil) – Universidade Federal de São Carlos, São Carlos, 2016. Disponível em: https://repositorio.ufscar.br/handle/ufscar/8164.https://repositorio.ufscar.br/handle/ufscar/8164The Construction Industry (CI), regarding the production of single-family housing in Brazil, is still characterized by the use of techniques and technologies that are highly dependent on knowledge and manpower experience. Thus, in most projects involving the construction of single-family housing, there are handcraft features when the building site is understood as a production system. Thus, it is common to observe the pathological manifestations appearance in post-occupational analysis, in addition to non-compliance with deadlines and budgets. In this sense, this thesis suggests that the CI breaks with some technical and cultural paradigms from the use of an industrialized building system, such as Light Steel Frame (LSF) and from the use of assembly lines, focusing the industrialization of singlefamily housing production. This proposal is based on four steps involving theoretical and experimental approaches. The theoretical approaches involved the structuring of a systematic literature review, which were identified gaps in scientific knowledge and the research hypothesis, besides the development of basic theoretical framework, the product definition and production system design. The experimental approach was represented by activities related to computer simulation of the production system and its subsequent optimization. The computer simulation was performed with the ProModel® software where was simulated the production of five hundred housing units from the programming logic of the designed system. Seven scenarios were simulated, with the results of its simulation it was possible to identify the most efficient configuration from optimizing the use of some resources, identified by layout B. In addition, the main results of the simulations show that it is possible to assembly the housing unit designed at 11.14 hours, with a cycle time of 5.56 hours, with the settings of scenario seven. The purpose of this thesis and the results can be considered relevant because promote innovation for both the consumer market and to the academy, since it deals with concepts little used or known in the CI. It also enables greater speed and volume of production, facing the Brazilian housing deficit, with significant quality improvements.A Indústria da Construção Civil (ICC), no que tange a produção de habitações unifamiliares no Brasil, ainda se caracteriza pelo uso de técnicas e tecnologias que são altamente dependentes do conhecimento e experiência do operário. Assim, na maior parte dos empreendimentos que envolvem a construção de habitações unifamiliares, verificam-se características artesanais quando se aborda o canteiro de obras como um sistema produtivo. Dessa forma, é comum se atestar o surgimento de manifestações patológicas em análises pós-ocupacionais, além do corrente descumprimento de prazos e orçamentos. Neste sentido, a presente tese sugere que a ICC rompa com alguns paradigmas técnicos e culturais a partir do uso de um sistema construtivo industrializado, como o Light Steel Frame (LSF) associado ao uso de Linhas de Montagem, com o objetivo de se industrializar a produção de habitações unifamiliares. Esta proposta se fundamentou em quatro etapas que envolveram abordagens teóricas e experimentais. As abordagens teóricas envolveram a estruturação da revisão bibliográfica sistemática, onde foram identificadas as lacunas do conhecimento científico e a hipótese de pesquisa, além do desenvolvimento do referencial teórico básico, a definição do produto e o projeto do sistema de produção. Já a abordagem experimental foi representada pelas atividades referentes à simulação computacional do sistema de produção e posterior otimização do mesmo. A simulação computacional foi executada com o software ProModel®, em que foi simulada a produção de quinhentas unidades habitacionais a partir da programação da lógica do sistema projetado. Ao todo foram simulados sete cenários; com os resultados de suas simulações foi possível identificar a configuração mais eficiente, a partir da otimização do uso de alguns recursos, identificado pelo layout B. Além disso, os principais resultados das simulações mostram que é possível montar a unidade habitacional projetada em 11,14 horas, com um tempo de ciclo de 5,56 horas com as configurações do cenário sete. A proposta dessa tese e os resultados obtidos podem ser considerados relevantes, pois promovem a inovação tanto para o mercado consumidor quanto para a academia, uma vez que lida com conceitos pouco utilizados ou conhecidos na ICC. Além disso, possibilita maior rapidez e volume de produção, frente ao déficit habitacional brasileiro, com ganhos significativos de qualidade.Conselho Nacional de Desenvolvimento Científico e Tecnológico (CNPq)Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)Financiadora de Estudos e Projetos (FINEP)porUniversidade Federal de São CarlosCâmpus São CarlosPrograma de Pós-Graduação em Engenharia Civil - PPGECivUFSCarLinha de montagemIndustrializaçãoLight steel framesingle-family housesassembly linelight steel frameoptimizationindustrializationENGENHARIAS::ENGENHARIA CIVIL::CONSTRUCAO CIVILLinha de montagem para a produção de habitações em light steel frame : projeto e otimizaçãoinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/doctoralThesisOnline60060064cc33b3-c5c5-46c2-b97d-0dde8b5a3fb3info:eu-repo/semantics/openAccessreponame:Repositório Institucional da UFSCARinstname:Universidade Federal de São Carlos (UFSCAR)instacron:UFSCARORIGINALTeseALV.pdfTeseALV.pdfapplication/pdf40973633https://repositorio.ufscar.br/bitstream/ufscar/8164/1/TeseALV.pdf8603da26922df7a8ff0039e77bd0d868MD51LICENSElicense.txtlicense.txttext/plain; charset=utf-81957https://repositorio.ufscar.br/bitstream/ufscar/8164/2/license.txtae0398b6f8b235e40ad82cba6c50031dMD52TEXTTeseALV.pdf.txtTeseALV.pdf.txtExtracted texttext/plain616881https://repositorio.ufscar.br/bitstream/ufscar/8164/3/TeseALV.pdf.txt7a563c4a69353d88403fc120d776408aMD53THUMBNAILTeseALV.pdf.jpgTeseALV.pdf.jpgIM Thumbnailimage/jpeg6536https://repositorio.ufscar.br/bitstream/ufscar/8164/4/TeseALV.pdf.jpg8851f71f4eccd45c43acf3efd93cbf1aMD54ufscar/81642023-09-18 18:31:01.812oai:repositorio.ufscar.br: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Repositório InstitucionalPUBhttps://repositorio.ufscar.br/oai/requestopendoar:43222023-09-18T18:31:01Repositório Institucional da UFSCAR - Universidade Federal de São Carlos (UFSCAR)false
dc.title.por.fl_str_mv Linha de montagem para a produção de habitações em light steel frame : projeto e otimização
title Linha de montagem para a produção de habitações em light steel frame : projeto e otimização
spellingShingle Linha de montagem para a produção de habitações em light steel frame : projeto e otimização
Vivan, André Luiz
Linha de montagem
Industrialização
Light steel frame
single-family houses
assembly line
light steel frame
optimization
industrialization
ENGENHARIAS::ENGENHARIA CIVIL::CONSTRUCAO CIVIL
title_short Linha de montagem para a produção de habitações em light steel frame : projeto e otimização
title_full Linha de montagem para a produção de habitações em light steel frame : projeto e otimização
title_fullStr Linha de montagem para a produção de habitações em light steel frame : projeto e otimização
title_full_unstemmed Linha de montagem para a produção de habitações em light steel frame : projeto e otimização
title_sort Linha de montagem para a produção de habitações em light steel frame : projeto e otimização
author Vivan, André Luiz
author_facet Vivan, André Luiz
author_role author
dc.contributor.authorlattes.por.fl_str_mv http://lattes.cnpq.br/7191823459864289
dc.contributor.author.fl_str_mv Vivan, André Luiz
dc.contributor.advisor1.fl_str_mv Paliari, José Carlos
dc.contributor.advisor1Lattes.fl_str_mv http://lattes.cnpq.br/9387796929252598
dc.contributor.authorID.fl_str_mv ea156666-f69b-445e-85c9-aaf320720fce
contributor_str_mv Paliari, José Carlos
dc.subject.por.fl_str_mv Linha de montagem
Industrialização
Light steel frame
topic Linha de montagem
Industrialização
Light steel frame
single-family houses
assembly line
light steel frame
optimization
industrialization
ENGENHARIAS::ENGENHARIA CIVIL::CONSTRUCAO CIVIL
dc.subject.eng.fl_str_mv single-family houses
assembly line
light steel frame
optimization
industrialization
dc.subject.cnpq.fl_str_mv ENGENHARIAS::ENGENHARIA CIVIL::CONSTRUCAO CIVIL
description The Construction Industry (CI), regarding the production of single-family housing in Brazil, is still characterized by the use of techniques and technologies that are highly dependent on knowledge and manpower experience. Thus, in most projects involving the construction of single-family housing, there are handcraft features when the building site is understood as a production system. Thus, it is common to observe the pathological manifestations appearance in post-occupational analysis, in addition to non-compliance with deadlines and budgets. In this sense, this thesis suggests that the CI breaks with some technical and cultural paradigms from the use of an industrialized building system, such as Light Steel Frame (LSF) and from the use of assembly lines, focusing the industrialization of singlefamily housing production. This proposal is based on four steps involving theoretical and experimental approaches. The theoretical approaches involved the structuring of a systematic literature review, which were identified gaps in scientific knowledge and the research hypothesis, besides the development of basic theoretical framework, the product definition and production system design. The experimental approach was represented by activities related to computer simulation of the production system and its subsequent optimization. The computer simulation was performed with the ProModel® software where was simulated the production of five hundred housing units from the programming logic of the designed system. Seven scenarios were simulated, with the results of its simulation it was possible to identify the most efficient configuration from optimizing the use of some resources, identified by layout B. In addition, the main results of the simulations show that it is possible to assembly the housing unit designed at 11.14 hours, with a cycle time of 5.56 hours, with the settings of scenario seven. The purpose of this thesis and the results can be considered relevant because promote innovation for both the consumer market and to the academy, since it deals with concepts little used or known in the CI. It also enables greater speed and volume of production, facing the Brazilian housing deficit, with significant quality improvements.
publishDate 2016
dc.date.accessioned.fl_str_mv 2016-10-21T13:58:41Z
dc.date.available.fl_str_mv 2016-10-21T13:58:41Z
dc.date.issued.fl_str_mv 2016-05-25
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
dc.type.driver.fl_str_mv info:eu-repo/semantics/doctoralThesis
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dc.identifier.citation.fl_str_mv VIVAN, André Luiz. Linha de montagem para a produção de habitações em light steel frame : projeto e otimização. 2016. Tese (Doutorado em Engenharia Civil) – Universidade Federal de São Carlos, São Carlos, 2016. Disponível em: https://repositorio.ufscar.br/handle/ufscar/8164.
dc.identifier.uri.fl_str_mv https://repositorio.ufscar.br/handle/ufscar/8164
identifier_str_mv VIVAN, André Luiz. Linha de montagem para a produção de habitações em light steel frame : projeto e otimização. 2016. Tese (Doutorado em Engenharia Civil) – Universidade Federal de São Carlos, São Carlos, 2016. Disponível em: https://repositorio.ufscar.br/handle/ufscar/8164.
url https://repositorio.ufscar.br/handle/ufscar/8164
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dc.publisher.none.fl_str_mv Universidade Federal de São Carlos
Câmpus São Carlos
dc.publisher.program.fl_str_mv Programa de Pós-Graduação em Engenharia Civil - PPGECiv
dc.publisher.initials.fl_str_mv UFSCar
publisher.none.fl_str_mv Universidade Federal de São Carlos
Câmpus São Carlos
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