Transferência de oxigênio e cisalhamento em biorreator convencional com diferentes combinações de impelidores
Autor(a) principal: | |
---|---|
Data de Publicação: | 2016 |
Tipo de documento: | Dissertação |
Idioma: | por |
Título da fonte: | Repositório Institucional da UFSCAR |
Texto Completo: | https://repositorio.ufscar.br/handle/ufscar/7933 |
Resumo: | The type and operational conditions of a bioreactor chosen during the production phase of a product of interest affect not only the morphology and growth of filamentous microorganisms but also the product itself. Still the most common process to produce bioproducts is submerged cultures in conventional stirred and aerated bioreactors, with impeller of type six flat-blade turbine, or Rushton turbine (RT), which promotes good mixing and suitable oxygen transfer, but its power consumption is high and it causes high shear rate to the broth creating a hostile environment to the microorganisms. Alternatively, an impeller of the type “Elephant Ear” (EE) is shown in the literature as a “low shear” impeller, more suitable for the cultivation of shear sensitive microorganisms. This impeller creates a mixed flow (axial and radial) of broth with down flow (EEDP) or up (EEUP) depending on its geometry. This study aimed to evaluate the best association of impellers for filamentous fungi cultures in a conventional bioreactor. Initially the volumetric coefficient of oxygen transfer (kLa) and the power consumption of seven different association of impellers were evaluated. The results obtained the factorial design methodology showed that the associations EEDP-EEUP, RT-EEDP, and EEDP-RT, showed the best results regarding the oxygen transfer and the power consumption, being up to 87% more efficient than the standard RT-RT association. Two of the better performing association and the traditional (RT-RT) were selected to be evaluated regarding the shearing, by using empirical equations and the size of the eddies, evaluated by the Kolmogorov microscale. The association that showed higher values on the Kolmogorov scale and least shearing was EEDPEEUP, with shearing up to 60% lower than the RT-RT association. In the last step the effects of shear on the morphology of the fungi Aspergillus niger was evaluated. Short-term cultures (4h) were cultivated so that the cellular growth would not harm the analysis. The results showed that on the culture that used the EEDP-EEUP association the morphological form of cell clumps predominated, while on the culture that used the RT-RT association the morphological form of branched hyphae predominated, suggesting that the RT-RT association causes more shearing and can cause irreversible damage to the fungal cells. |
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Buffo, Mariane MolinaBadino Júnior, Alberto Collihttp://lattes.cnpq.br/6244428434217018Farinas, Cristiane Sanchezhttp://lattes.cnpq.br/9933650905615452http://lattes.cnpq.br/4067015829295547b558d5a9-e4e2-4619-a964-f6e2de29b7cb2016-10-20T13:45:03Z2016-10-20T13:45:03Z2016-02-26BUFFO, Mariane Molina. Transferência de oxigênio e cisalhamento em biorreator convencional com diferentes combinações de impelidores. 2016. Dissertação (Mestrado em Engenharia Química) – Universidade Federal de São Carlos, São Carlos, 2016. Disponível em: https://repositorio.ufscar.br/handle/ufscar/7933.https://repositorio.ufscar.br/handle/ufscar/7933The type and operational conditions of a bioreactor chosen during the production phase of a product of interest affect not only the morphology and growth of filamentous microorganisms but also the product itself. Still the most common process to produce bioproducts is submerged cultures in conventional stirred and aerated bioreactors, with impeller of type six flat-blade turbine, or Rushton turbine (RT), which promotes good mixing and suitable oxygen transfer, but its power consumption is high and it causes high shear rate to the broth creating a hostile environment to the microorganisms. Alternatively, an impeller of the type “Elephant Ear” (EE) is shown in the literature as a “low shear” impeller, more suitable for the cultivation of shear sensitive microorganisms. This impeller creates a mixed flow (axial and radial) of broth with down flow (EEDP) or up (EEUP) depending on its geometry. This study aimed to evaluate the best association of impellers for filamentous fungi cultures in a conventional bioreactor. Initially the volumetric coefficient of oxygen transfer (kLa) and the power consumption of seven different association of impellers were evaluated. The results obtained the factorial design methodology showed that the associations EEDP-EEUP, RT-EEDP, and EEDP-RT, showed the best results regarding the oxygen transfer and the power consumption, being up to 87% more efficient than the standard RT-RT association. Two of the better performing association and the traditional (RT-RT) were selected to be evaluated regarding the shearing, by using empirical equations and the size of the eddies, evaluated by the Kolmogorov microscale. The association that showed higher values on the Kolmogorov scale and least shearing was EEDPEEUP, with shearing up to 60% lower than the RT-RT association. In the last step the effects of shear on the morphology of the fungi Aspergillus niger was evaluated. Short-term cultures (4h) were cultivated so that the cellular growth would not harm the analysis. The results showed that on the culture that used the EEDP-EEUP association the morphological form of cell clumps predominated, while on the culture that used the RT-RT association the morphological form of branched hyphae predominated, suggesting that the RT-RT association causes more shearing and can cause irreversible damage to the fungal cells.O crescimento celular e a morfologia de microrganismos filamentosos, bem como o produto de interesse são afetados pelo modelo de biorreator e pelas condições de operação adotadas durante a etapa de produção. O processo mais adotado industrialmente para produção de bioprodutos ainda são os cultivos submersos em biorreatores convencionais tipo tanque agitado e aerado, sendo o impelidor tipo turbina de seis pás planas ou turbina de Rushton (RT) o mais utilizado por promover boa mistura e adequada transferência de oxigênio, porém seu consumo de potência é alto além de impor alto cisalhamento ao caldo gerando um ambiente hostil ao microrganismo. Alternativamente, o impelidor tipo “orelha de Elefante” ou “Elephant ear” (EE) é apresentado na literatura como um impelidor de “baixo cisalhamento” mais adequado para o cultivo dos microrganismos sensíveis ao cisalhamento. Esse impelidor promove um escoamento misto (axial e radial) do caldo com escoamento para baixo (EEDP) ou para cima (EEUP) dependendo da sua geometria. O presente trabalho teve como objetivo avaliar as melhores associações de impelidores para cultivos de fungos filamentosos em biorreator convencional. Primeiramente sete diferentes associações foram avaliadas em relação ao coeficiente volumétrico de transferência de oxigênio (kLa) e consumo de energia. Os resultados obtidos utilizando a metodologia de planejamento experimental fatorial mostraram que as configurações EEDP-EEUP, RT-EEDP e EEDP-RT foram as que apresentaram melhores resultados em relação à transferência de oxigênio e consumo de potência, com eficiência até 87% superior à associação padrão RT-RT. Foram então selecionadas duas das associações de melhor desempenho e a tradicional (RT-RT) para serem avaliadas em relação ao cisalhamento, através de equações empíricas e em relação ao tamanho dos turbilhões, avaliado pela microescala de Kolmogorov. A associação que apresentou maiores valores para microescala de Kolmogorov e menor cisalhamento foi a EEDP-EEUP, com cisalhamento até 60% inferior que a observada quando utilizada a associação RT-RT. Na última etapa verificou-se os efeitos do cisalhamento na morfologia do fungo Aspergillus niger. Foram realizados cultivos de curta duração (4 h) para evitar que o crescimento celular prejudicasse a análise. Os resultados mostraram que no cultivo utilizando o sistema EEDP-EEUP predominou a forma morfológica de aglomerados celulares (clumps), enquanto que no cultivo com impelidores Rushton (RT-RT) predominou a forma morfológica de hifas ramificadas, sugerindo um cisalhamento mais intenso provocado por este sistema de agitação, que pode acarretar danos irreversíveis às células fúngicas.Conselho Nacional de Desenvolvimento Científico e Tecnológico (CNPq)porUniversidade Federal de São CarlosCâmpus São CarlosPrograma de Pós-Graduação em Engenharia Química - PPGEQUFSCarAssociações de impelidoresImpelidor orelha de elefanteTurbina RushtonTransferência de oxigênioConsumo de potênciaCisalhamentoAspergillus nigerImpellers associationsElephant ear impellerRushton turbineOxygen transferPower consumptionShearAspergillus nigerCIENCIAS EXATAS E DA TERRATransferência de oxigênio e cisalhamento em biorreator convencional com diferentes combinações de impelidoresinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/masterThesisOnline60060029d76c9b-aac3-4e11-bdb2-5988dc628937info:eu-repo/semantics/openAccessreponame:Repositório Institucional da UFSCARinstname:Universidade Federal de São Carlos (UFSCAR)instacron:UFSCARORIGINALDissMMB.pdfDissMMB.pdfapplication/pdf2553777https://repositorio.ufscar.br/bitstream/ufscar/7933/1/DissMMB.pdf21e951a2087a84913403141b819234c7MD51LICENSElicense.txtlicense.txttext/plain; charset=utf-81957https://repositorio.ufscar.br/bitstream/ufscar/7933/2/license.txtae0398b6f8b235e40ad82cba6c50031dMD52TEXTDissMMB.pdf.txtDissMMB.pdf.txtExtracted texttext/plain152377https://repositorio.ufscar.br/bitstream/ufscar/7933/3/DissMMB.pdf.txtbd0addc23325a36f1170c3486528f714MD53THUMBNAILDissMMB.pdf.jpgDissMMB.pdf.jpgIM Thumbnailimage/jpeg5995https://repositorio.ufscar.br/bitstream/ufscar/7933/4/DissMMB.pdf.jpg33824574a529e559c51bc112ec8cd227MD54ufscar/79332023-09-18 18:31:01.355oai:repositorio.ufscar.br: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Repositório InstitucionalPUBhttps://repositorio.ufscar.br/oai/requestopendoar:43222023-09-18T18:31:01Repositório Institucional da UFSCAR - Universidade Federal de São Carlos (UFSCAR)false |
dc.title.por.fl_str_mv |
Transferência de oxigênio e cisalhamento em biorreator convencional com diferentes combinações de impelidores |
title |
Transferência de oxigênio e cisalhamento em biorreator convencional com diferentes combinações de impelidores |
spellingShingle |
Transferência de oxigênio e cisalhamento em biorreator convencional com diferentes combinações de impelidores Buffo, Mariane Molina Associações de impelidores Impelidor orelha de elefante Turbina Rushton Transferência de oxigênio Consumo de potência Cisalhamento Aspergillus niger Impellers associations Elephant ear impeller Rushton turbine Oxygen transfer Power consumption Shear Aspergillus niger CIENCIAS EXATAS E DA TERRA |
title_short |
Transferência de oxigênio e cisalhamento em biorreator convencional com diferentes combinações de impelidores |
title_full |
Transferência de oxigênio e cisalhamento em biorreator convencional com diferentes combinações de impelidores |
title_fullStr |
Transferência de oxigênio e cisalhamento em biorreator convencional com diferentes combinações de impelidores |
title_full_unstemmed |
Transferência de oxigênio e cisalhamento em biorreator convencional com diferentes combinações de impelidores |
title_sort |
Transferência de oxigênio e cisalhamento em biorreator convencional com diferentes combinações de impelidores |
author |
Buffo, Mariane Molina |
author_facet |
Buffo, Mariane Molina |
author_role |
author |
dc.contributor.authorlattes.por.fl_str_mv |
http://lattes.cnpq.br/4067015829295547 |
dc.contributor.author.fl_str_mv |
Buffo, Mariane Molina |
dc.contributor.advisor1.fl_str_mv |
Badino Júnior, Alberto Colli |
dc.contributor.advisor1Lattes.fl_str_mv |
http://lattes.cnpq.br/6244428434217018 |
dc.contributor.advisor-co1.fl_str_mv |
Farinas, Cristiane Sanchez |
dc.contributor.advisor-co1Lattes.fl_str_mv |
http://lattes.cnpq.br/9933650905615452 |
dc.contributor.authorID.fl_str_mv |
b558d5a9-e4e2-4619-a964-f6e2de29b7cb |
contributor_str_mv |
Badino Júnior, Alberto Colli Farinas, Cristiane Sanchez |
dc.subject.por.fl_str_mv |
Associações de impelidores Impelidor orelha de elefante Turbina Rushton Transferência de oxigênio Consumo de potência Cisalhamento Aspergillus niger |
topic |
Associações de impelidores Impelidor orelha de elefante Turbina Rushton Transferência de oxigênio Consumo de potência Cisalhamento Aspergillus niger Impellers associations Elephant ear impeller Rushton turbine Oxygen transfer Power consumption Shear Aspergillus niger CIENCIAS EXATAS E DA TERRA |
dc.subject.eng.fl_str_mv |
Impellers associations Elephant ear impeller Rushton turbine Oxygen transfer Power consumption Shear Aspergillus niger |
dc.subject.cnpq.fl_str_mv |
CIENCIAS EXATAS E DA TERRA |
description |
The type and operational conditions of a bioreactor chosen during the production phase of a product of interest affect not only the morphology and growth of filamentous microorganisms but also the product itself. Still the most common process to produce bioproducts is submerged cultures in conventional stirred and aerated bioreactors, with impeller of type six flat-blade turbine, or Rushton turbine (RT), which promotes good mixing and suitable oxygen transfer, but its power consumption is high and it causes high shear rate to the broth creating a hostile environment to the microorganisms. Alternatively, an impeller of the type “Elephant Ear” (EE) is shown in the literature as a “low shear” impeller, more suitable for the cultivation of shear sensitive microorganisms. This impeller creates a mixed flow (axial and radial) of broth with down flow (EEDP) or up (EEUP) depending on its geometry. This study aimed to evaluate the best association of impellers for filamentous fungi cultures in a conventional bioreactor. Initially the volumetric coefficient of oxygen transfer (kLa) and the power consumption of seven different association of impellers were evaluated. The results obtained the factorial design methodology showed that the associations EEDP-EEUP, RT-EEDP, and EEDP-RT, showed the best results regarding the oxygen transfer and the power consumption, being up to 87% more efficient than the standard RT-RT association. Two of the better performing association and the traditional (RT-RT) were selected to be evaluated regarding the shearing, by using empirical equations and the size of the eddies, evaluated by the Kolmogorov microscale. The association that showed higher values on the Kolmogorov scale and least shearing was EEDPEEUP, with shearing up to 60% lower than the RT-RT association. In the last step the effects of shear on the morphology of the fungi Aspergillus niger was evaluated. Short-term cultures (4h) were cultivated so that the cellular growth would not harm the analysis. The results showed that on the culture that used the EEDP-EEUP association the morphological form of cell clumps predominated, while on the culture that used the RT-RT association the morphological form of branched hyphae predominated, suggesting that the RT-RT association causes more shearing and can cause irreversible damage to the fungal cells. |
publishDate |
2016 |
dc.date.accessioned.fl_str_mv |
2016-10-20T13:45:03Z |
dc.date.available.fl_str_mv |
2016-10-20T13:45:03Z |
dc.date.issued.fl_str_mv |
2016-02-26 |
dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/masterThesis |
format |
masterThesis |
status_str |
publishedVersion |
dc.identifier.citation.fl_str_mv |
BUFFO, Mariane Molina. Transferência de oxigênio e cisalhamento em biorreator convencional com diferentes combinações de impelidores. 2016. Dissertação (Mestrado em Engenharia Química) – Universidade Federal de São Carlos, São Carlos, 2016. Disponível em: https://repositorio.ufscar.br/handle/ufscar/7933. |
dc.identifier.uri.fl_str_mv |
https://repositorio.ufscar.br/handle/ufscar/7933 |
identifier_str_mv |
BUFFO, Mariane Molina. Transferência de oxigênio e cisalhamento em biorreator convencional com diferentes combinações de impelidores. 2016. Dissertação (Mestrado em Engenharia Química) – Universidade Federal de São Carlos, São Carlos, 2016. Disponível em: https://repositorio.ufscar.br/handle/ufscar/7933. |
url |
https://repositorio.ufscar.br/handle/ufscar/7933 |
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openAccess |
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Universidade Federal de São Carlos Câmpus São Carlos |
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Programa de Pós-Graduação em Engenharia Química - PPGEQ |
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UFSCar |
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Universidade Federal de São Carlos Câmpus São Carlos |
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