Avaliação dos modelos numéricos para a simulação da secagem de concretos refratários
Autor(a) principal: | |
---|---|
Data de Publicação: | 2021 |
Tipo de documento: | Dissertação |
Idioma: | por |
Título da fonte: | Repositório Institucional da UFSCAR |
Texto Completo: | https://repositorio.ufscar.br/handle/ufscar/13969 |
Resumo: | The drying of hydraulic bonded monolithic refractories is the slowest stage of their application process. Problems related to the control of such a procedure result in cracks, spalling and even, in extreme cases, explosions of the entire lining, and consequently of the industrial equipment. In order to reduce the downtime required during the first heat-up step, an optimization of the drying process is necessary. As the risks involved are considerable, the industry adopts overconservative practices, usually guided by semi-empirical knowledge. In this context, the present work aimed to review the literature, identify the main numerical models, compare them and select the most suitable for this application. This systemic evaluation took place both analytically and by simulating the results for each model comparing them with actual practical experiments. Given the high number of works found during the literature review process, a bibliometric study of this field of knowledge was also proposed. The set of information collected and analyzed indicated that the most common application of such models is for the simulation of Portland cement structures under fire. As a direct consequence, interaction with such researchers is highly recommended. It was also realized that these models could be categorized as those with practical appeal and those with detailed representation of the multiple physical processes that occur in such scenarios, with the main distinguishable difference between such classes being their complexity. Finally, the single-phase model represented the best compatibility with the technological applications and thus its numerical convergence was studied and the sensitivity of the main input parameters was determined. Based on that, the development of a single-phase mesoscale mixed element model was proposed and validated with experimental results, which shows features not yet found in the literature. |
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Moreira, Murilo HenriquePandolfelli, Victor Carloshttp://lattes.cnpq.br/7369376873984839Luz, Ana Paula dahttp://lattes.cnpq.br/3470395641242374http://lattes.cnpq.br/6464099088987675233adc47-626b-473c-a838-5da50891655e2021-03-12T21:46:59Z2021-03-12T21:46:59Z2021-02-25MOREIRA, Murilo Henrique. Avaliação dos modelos numéricos para a simulação da secagem de concretos refratários. 2021. Dissertação (Mestrado em Ciência e Engenharia de Materiais) – Universidade Federal de São Carlos, São Carlos, 2021. Disponível em: https://repositorio.ufscar.br/handle/ufscar/13969.https://repositorio.ufscar.br/handle/ufscar/13969The drying of hydraulic bonded monolithic refractories is the slowest stage of their application process. Problems related to the control of such a procedure result in cracks, spalling and even, in extreme cases, explosions of the entire lining, and consequently of the industrial equipment. In order to reduce the downtime required during the first heat-up step, an optimization of the drying process is necessary. As the risks involved are considerable, the industry adopts overconservative practices, usually guided by semi-empirical knowledge. In this context, the present work aimed to review the literature, identify the main numerical models, compare them and select the most suitable for this application. This systemic evaluation took place both analytically and by simulating the results for each model comparing them with actual practical experiments. Given the high number of works found during the literature review process, a bibliometric study of this field of knowledge was also proposed. The set of information collected and analyzed indicated that the most common application of such models is for the simulation of Portland cement structures under fire. As a direct consequence, interaction with such researchers is highly recommended. It was also realized that these models could be categorized as those with practical appeal and those with detailed representation of the multiple physical processes that occur in such scenarios, with the main distinguishable difference between such classes being their complexity. Finally, the single-phase model represented the best compatibility with the technological applications and thus its numerical convergence was studied and the sensitivity of the main input parameters was determined. Based on that, the development of a single-phase mesoscale mixed element model was proposed and validated with experimental results, which shows features not yet found in the literature.A secagem de refratários monolíticos a base de ligantes hidráulicos é a etapa mais lenta do seu processo de aplicação. Problemas no controle de tal procedimento resultam em trincas, lascamentos e até, em casos extremos, explosões de todo o revestimento, o que afeta a operação adequada dos equipamentos industriais. A fim de reduzir o tempo de parada durante sua instalação ou manutenção, é necessário otimizar tal processo. Como os riscos associados são de elevada gravidade, os usuários de refratários no ambiente industrial adotam práticas exageradamente conservadoras, pautadas por conhecimento semi-empírico. Nesse contexto, o presente trabalho teve como objetivo revisar a literatura, identificar os principais modelos numéricos, compará-los e selecionar aquele mais adequado para esta determinada aplicação. Esta avaliação sistêmica se deu tanto analiticamente quanto a partir de resultados de simulações de cada modelo em comparação a experimentos reais. Dado o amplo número de trabalhos encontrados durante o processo de revisão bibliográfica, também foi proposto um estudo bibliométrico deste campo do conhecimento. O conjunto de informações coletadas e analisadas indicaram que a aplicação mais comum de tais modelos é na simulação de incêndios em estruturas de cimento Portland. Como consequência, a interação com tais pesquisadores é altamente recomendada. Também foi encontrado que é possível categorizar tais modelos entre àqueles com apelo prático e os com detalhada representação dos múltiplos processos físicos que ocorrem em tais cenários, sendo a principal distinção entre esses a sua complexidade. Por fim, o modelo monofásico apresentou a melhor compatibilidade com as aplicações tecnológicas e assim se estudou sua convergência numérica e a sensibilidade dos principais parâmetros de entrada. Baseado nestes resultados, foi proposto e validado com dados experimentais um modelo monofásico meso-escala de elementos mistos com características inéditas na literatura.Conselho Nacional de Desenvolvimento Científico e Tecnológico (CNPq)CNPq: 132342/2020-0porUniversidade Federal de São CarlosCâmpus São CarlosPrograma de Pós-Graduação em Ciência e Engenharia de Materiais - PPGCEMUFSCarAttribution-NonCommercial-NoDerivs 3.0 Brazilhttp://creativecommons.org/licenses/by-nc-nd/3.0/br/info:eu-repo/semantics/openAccessRefratáriosMétodo dos elementos finitosSecagemConcretoMonolíticosRefractoriesFinite element methodDryingConcreteMonolithicsENGENHARIAS::ENGENHARIA DE MATERIAIS E METALURGICA::MATERIAIS NAO METALICOSAvaliação dos modelos numéricos para a simulação da secagem de concretos refratáriosDevelopment of numerical models for the simulation of the drying of refractory castablesinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/masterThesis600600390bd4d1-c505-4015-b043-b075d197c61freponame:Repositório Institucional da UFSCARinstname:Universidade Federal de São Carlos (UFSCAR)instacron:UFSCARORIGINALMurilo Henrique Moreira - Dissertação.pdfMurilo Henrique Moreira - Dissertação.pdfDissertaçãoapplication/pdf38421806https://repositorio.ufscar.br/bitstream/ufscar/13969/1/Murilo%20Henrique%20Moreira%20-%20Disserta%c3%a7%c3%a3o.pdf92b2301222b80c3c55718d8546a1e57bMD51BCO carta comprovante autoarquivamento .pdfBCO carta comprovante autoarquivamento .pdfCarta Comprovante de Autoarquivamento BCOapplication/pdf236659https://repositorio.ufscar.br/bitstream/ufscar/13969/2/BCO%20carta%20comprovante%20autoarquivamento%20.pdf0fa3a4b321c60e5ecdf82bd465a4fe56MD52CC-LICENSElicense_rdflicense_rdfapplication/rdf+xml; charset=utf-8811https://repositorio.ufscar.br/bitstream/ufscar/13969/3/license_rdfe39d27027a6cc9cb039ad269a5db8e34MD53TEXTMurilo Henrique Moreira - Dissertação.pdf.txtMurilo Henrique Moreira - Dissertação.pdf.txtExtracted texttext/plain275350https://repositorio.ufscar.br/bitstream/ufscar/13969/4/Murilo%20Henrique%20Moreira%20-%20Disserta%c3%a7%c3%a3o.pdf.txt9add69869b0a15766ba160462834582dMD54BCO carta comprovante autoarquivamento .pdf.txtBCO carta comprovante autoarquivamento .pdf.txtExtracted texttext/plain1458https://repositorio.ufscar.br/bitstream/ufscar/13969/6/BCO%20carta%20comprovante%20autoarquivamento%20.pdf.txt9a2db6fce3b3e510471a3a5074a3531fMD56THUMBNAILMurilo Henrique Moreira - Dissertação.pdf.jpgMurilo Henrique Moreira - Dissertação.pdf.jpgIM Thumbnailimage/jpeg6178https://repositorio.ufscar.br/bitstream/ufscar/13969/5/Murilo%20Henrique%20Moreira%20-%20Disserta%c3%a7%c3%a3o.pdf.jpgfb882926fde138e5a9bc967edb63f04bMD55BCO carta comprovante autoarquivamento .pdf.jpgBCO carta comprovante autoarquivamento .pdf.jpgIM Thumbnailimage/jpeg10225https://repositorio.ufscar.br/bitstream/ufscar/13969/7/BCO%20carta%20comprovante%20autoarquivamento%20.pdf.jpgfb95e3018c0534d77393e0e1bc348d98MD57ufscar/139692023-09-18 18:32:07.477oai:repositorio.ufscar.br:ufscar/13969Repositório InstitucionalPUBhttps://repositorio.ufscar.br/oai/requestopendoar:43222023-09-18T18:32:07Repositório Institucional da UFSCAR - Universidade Federal de São Carlos (UFSCAR)false |
dc.title.por.fl_str_mv |
Avaliação dos modelos numéricos para a simulação da secagem de concretos refratários |
dc.title.alternative.eng.fl_str_mv |
Development of numerical models for the simulation of the drying of refractory castables |
title |
Avaliação dos modelos numéricos para a simulação da secagem de concretos refratários |
spellingShingle |
Avaliação dos modelos numéricos para a simulação da secagem de concretos refratários Moreira, Murilo Henrique Refratários Método dos elementos finitos Secagem Concreto Monolíticos Refractories Finite element method Drying Concrete Monolithics ENGENHARIAS::ENGENHARIA DE MATERIAIS E METALURGICA::MATERIAIS NAO METALICOS |
title_short |
Avaliação dos modelos numéricos para a simulação da secagem de concretos refratários |
title_full |
Avaliação dos modelos numéricos para a simulação da secagem de concretos refratários |
title_fullStr |
Avaliação dos modelos numéricos para a simulação da secagem de concretos refratários |
title_full_unstemmed |
Avaliação dos modelos numéricos para a simulação da secagem de concretos refratários |
title_sort |
Avaliação dos modelos numéricos para a simulação da secagem de concretos refratários |
author |
Moreira, Murilo Henrique |
author_facet |
Moreira, Murilo Henrique |
author_role |
author |
dc.contributor.authorlattes.por.fl_str_mv |
http://lattes.cnpq.br/6464099088987675 |
dc.contributor.author.fl_str_mv |
Moreira, Murilo Henrique |
dc.contributor.advisor1.fl_str_mv |
Pandolfelli, Victor Carlos |
dc.contributor.advisor1Lattes.fl_str_mv |
http://lattes.cnpq.br/7369376873984839 |
dc.contributor.advisor-co1.fl_str_mv |
Luz, Ana Paula da |
dc.contributor.advisor-co1Lattes.fl_str_mv |
http://lattes.cnpq.br/3470395641242374 |
dc.contributor.authorID.fl_str_mv |
233adc47-626b-473c-a838-5da50891655e |
contributor_str_mv |
Pandolfelli, Victor Carlos Luz, Ana Paula da |
dc.subject.por.fl_str_mv |
Refratários Método dos elementos finitos Secagem Concreto Monolíticos |
topic |
Refratários Método dos elementos finitos Secagem Concreto Monolíticos Refractories Finite element method Drying Concrete Monolithics ENGENHARIAS::ENGENHARIA DE MATERIAIS E METALURGICA::MATERIAIS NAO METALICOS |
dc.subject.eng.fl_str_mv |
Refractories Finite element method Drying Concrete Monolithics |
dc.subject.cnpq.fl_str_mv |
ENGENHARIAS::ENGENHARIA DE MATERIAIS E METALURGICA::MATERIAIS NAO METALICOS |
description |
The drying of hydraulic bonded monolithic refractories is the slowest stage of their application process. Problems related to the control of such a procedure result in cracks, spalling and even, in extreme cases, explosions of the entire lining, and consequently of the industrial equipment. In order to reduce the downtime required during the first heat-up step, an optimization of the drying process is necessary. As the risks involved are considerable, the industry adopts overconservative practices, usually guided by semi-empirical knowledge. In this context, the present work aimed to review the literature, identify the main numerical models, compare them and select the most suitable for this application. This systemic evaluation took place both analytically and by simulating the results for each model comparing them with actual practical experiments. Given the high number of works found during the literature review process, a bibliometric study of this field of knowledge was also proposed. The set of information collected and analyzed indicated that the most common application of such models is for the simulation of Portland cement structures under fire. As a direct consequence, interaction with such researchers is highly recommended. It was also realized that these models could be categorized as those with practical appeal and those with detailed representation of the multiple physical processes that occur in such scenarios, with the main distinguishable difference between such classes being their complexity. Finally, the single-phase model represented the best compatibility with the technological applications and thus its numerical convergence was studied and the sensitivity of the main input parameters was determined. Based on that, the development of a single-phase mesoscale mixed element model was proposed and validated with experimental results, which shows features not yet found in the literature. |
publishDate |
2021 |
dc.date.accessioned.fl_str_mv |
2021-03-12T21:46:59Z |
dc.date.available.fl_str_mv |
2021-03-12T21:46:59Z |
dc.date.issued.fl_str_mv |
2021-02-25 |
dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/masterThesis |
format |
masterThesis |
status_str |
publishedVersion |
dc.identifier.citation.fl_str_mv |
MOREIRA, Murilo Henrique. Avaliação dos modelos numéricos para a simulação da secagem de concretos refratários. 2021. Dissertação (Mestrado em Ciência e Engenharia de Materiais) – Universidade Federal de São Carlos, São Carlos, 2021. Disponível em: https://repositorio.ufscar.br/handle/ufscar/13969. |
dc.identifier.uri.fl_str_mv |
https://repositorio.ufscar.br/handle/ufscar/13969 |
identifier_str_mv |
MOREIRA, Murilo Henrique. Avaliação dos modelos numéricos para a simulação da secagem de concretos refratários. 2021. Dissertação (Mestrado em Ciência e Engenharia de Materiais) – Universidade Federal de São Carlos, São Carlos, 2021. Disponível em: https://repositorio.ufscar.br/handle/ufscar/13969. |
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https://repositorio.ufscar.br/handle/ufscar/13969 |
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Attribution-NonCommercial-NoDerivs 3.0 Brazil http://creativecommons.org/licenses/by-nc-nd/3.0/br/ info:eu-repo/semantics/openAccess |
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openAccess |
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Universidade Federal de São Carlos Câmpus São Carlos |
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Universidade Federal de São Carlos Câmpus São Carlos |
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