Resistência à corrosão e ao desgaste de recobrimentos metálicos produzidos com ligas amorfizáveis a base de ferro

Detalhes bibliográficos
Autor(a) principal: Berger, José Eduardo
Data de Publicação: 2014
Tipo de documento: Dissertação
Idioma: por
Título da fonte: Repositório Institucional da UFSCAR
Texto Completo: https://repositorio.ufscar.br/handle/ufscar/7165
Resumo: Amorphous Iron-based alloys can be processed in such a way that, if well designed, it can ensure an attractive combination of mechanical and electrochemical properties, particularly in petrochemical industries where high level of wear and corrosion resistance is required. The success in obtaining such properties is dependent on the design quality, which is dependent on the level of technical-scientific knowledge of the area. Thus, in the present work, we attempted to conciliate a scientific study and a practical application. The work was divided into three parts, the first one is: the evaluation of corrosion resistance of amorphous alloys in the form of ribbons prepared by melt spinning from pure elements; the second one is: the characterization and evaluation of electrochemical properties of amorphous ribbons made of superduplex commercial alloy modified with boron (SDM) in front of the crystallization level. And, in the last part, a more practical application was developed, where in partnership with Hydro-Québec in Canada, the HVOF thermal spray process in substrate pipes used in drilling wells by Petrobrás Company was performed. Powders from spray forming and high energy ball milling as ZOZ mill type were produced, the coatings showed different levels of crystallization. In this way it was possible to conciliate the results with those obtained from previous steps. The characterizations were performed by several techniques such as XRD, DSC, SEM, TEM, EDS, MO, analysis of hardness and porosity. The corrosion resistance properties were evaluated from the polarization curves for high salt media (35 g/L NaCl) and the coatings were evaluated by abrasive wear tests on dry sand/rubber wheel. The results indicated a large capacity of alloy SDM to achieve a combination of properties such as corrosion and wear resistance.
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spelling Berger, José EduardoBotta Filho, Walter Joséhttp://lattes.cnpq.br/8956458007749112http://lattes.cnpq.br/4495446891074324164ffe30-1db3-4560-b429-611c537a7efc2016-09-15T13:37:38Z2016-09-15T13:37:38Z2014-09-15BERGER, José Eduardo. Resistência à corrosão e ao desgaste de recobrimentos metálicos produzidos com ligas amorfizáveis a base de ferro. 2014. Dissertação (Mestrado em Ciência e Engenharia de Materiais) – Universidade Federal de São Carlos, São Carlos, 2014. Disponível em: https://repositorio.ufscar.br/handle/ufscar/7165.https://repositorio.ufscar.br/handle/ufscar/7165Amorphous Iron-based alloys can be processed in such a way that, if well designed, it can ensure an attractive combination of mechanical and electrochemical properties, particularly in petrochemical industries where high level of wear and corrosion resistance is required. The success in obtaining such properties is dependent on the design quality, which is dependent on the level of technical-scientific knowledge of the area. Thus, in the present work, we attempted to conciliate a scientific study and a practical application. The work was divided into three parts, the first one is: the evaluation of corrosion resistance of amorphous alloys in the form of ribbons prepared by melt spinning from pure elements; the second one is: the characterization and evaluation of electrochemical properties of amorphous ribbons made of superduplex commercial alloy modified with boron (SDM) in front of the crystallization level. And, in the last part, a more practical application was developed, where in partnership with Hydro-Québec in Canada, the HVOF thermal spray process in substrate pipes used in drilling wells by Petrobrás Company was performed. Powders from spray forming and high energy ball milling as ZOZ mill type were produced, the coatings showed different levels of crystallization. In this way it was possible to conciliate the results with those obtained from previous steps. The characterizations were performed by several techniques such as XRD, DSC, SEM, TEM, EDS, MO, analysis of hardness and porosity. The corrosion resistance properties were evaluated from the polarization curves for high salt media (35 g/L NaCl) and the coatings were evaluated by abrasive wear tests on dry sand/rubber wheel. The results indicated a large capacity of alloy SDM to achieve a combination of properties such as corrosion and wear resistance.Ligas amorfas à base de Ferro podem ser processadas de tal maneira que, se bem projetadas e controladas suas variáveis, podem garantir uma combinação muita atrativa de propriedades mecânicas e eletroquímicas, principalmente em setores petroquímicos, onde é exigido elevado nível de resistência ao desgaste e à corrosão. A garantia de obtenção de tais propriedades é dependente da qualidade do projeto que por sua vez é dependente do nível de conhecimento tecno-científico da área. Deste modo no presente trabalho, tentou-se conciliar um estudo mais científico e outro mais prático. O trabalho foi dividido em três partes, sendo na primeira realizado a avaliação de resistência à corrosão das ligas amorfas na forma de fitas elaboradas por melt spinning a partir de elementos puros; na segunda parte, realizou-se a caracterização e avaliação das propriedades eletroquímicas da liga comercial superduplex modificada com Boro (SDM) em relação ao nível de cristalizações parciais e totais de fitas inicialmente amorfas e na terceira parte desenvolveu-se uma aplicação mais prática, onde em parceria com a empresa Hydro-Québec no Canadá, realizouse o processo de aspersão térmica HVOF em substrato de tubulações utilizadas em poços de perfurações pela empresa Petrobrás. Foram produzidos pós pelos processos de conformação por Spray e por moagem de alta energia em moinho tipo ZOZ, os recobrimentos obtidos apresentaram diferentes níveis de cristalização, desta forma foi possível conciliar os resultados com os obtidos das etapas anteriores. As caracterizações foram realizadas por diversas técnicas como: DRX, DSC, MEV, MET, EDS, MO, análise de dureza e porosidade. As propriedades de resistência à corrosão foram avaliadas a partir das curvas de polarização em meios de alta concentração salina (35g/L de NaCl) e os recobrimentos foram avaliados por ensaios de desgaste abrasivo em roda de borracha e areia seca. Os resultados indicaram a grande capacidade da liga SDM em alcançar uma combinação de propriedades, tanto de resistência à corrosão como de resistência ao desgaste abrasivo.Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)porUniversidade Federal de São CarlosCâmpus São CarlosPrograma de Pós-Graduação em Ciência e Engenharia de Materiais - PPGCEMUFSCarMetalurgiaMetais amorfosCorrosãoDesgasteRecobrimentoENGENHARIAS::ENGENHARIA DE MATERIAIS E METALURGICA::METALURGIA DE TRANSFORMACAOResistência à corrosão e ao desgaste de recobrimentos metálicos produzidos com ligas amorfizáveis a base de ferroWear and corrosion resistance of metallic coatings produced from amorphous iron-based alloysinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/masterThesisOnline600600453733ad-53d2-45f3-a7af-8e048abbe83ainfo:eu-repo/semantics/openAccessreponame:Repositório Institucional da UFSCARinstname:Universidade Federal de São Carlos (UFSCAR)instacron:UFSCARORIGINALDissJEB.pdfDissJEB.pdfapplication/pdf6234596https://repositorio.ufscar.br/bitstream/ufscar/7165/1/DissJEB.pdf4e9fb604c8df7bc8466a8083cae90522MD51LICENSElicense.txtlicense.txttext/plain; charset=utf-81957https://repositorio.ufscar.br/bitstream/ufscar/7165/2/license.txtae0398b6f8b235e40ad82cba6c50031dMD52TEXTDissJEB.pdf.txtDissJEB.pdf.txtExtracted texttext/plain193608https://repositorio.ufscar.br/bitstream/ufscar/7165/3/DissJEB.pdf.txt800ea7ca089e24a68e482c05384217b9MD53THUMBNAILDissJEB.pdf.jpgDissJEB.pdf.jpgIM Thumbnailimage/jpeg6333https://repositorio.ufscar.br/bitstream/ufscar/7165/4/DissJEB.pdf.jpgfa4e88853100b0eaccab3ad44c089f4fMD54ufscar/71652023-09-18 18:30:46.419oai:repositorio.ufscar.br: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Repositório InstitucionalPUBhttps://repositorio.ufscar.br/oai/requestopendoar:43222023-09-18T18:30:46Repositório Institucional da UFSCAR - Universidade Federal de São Carlos (UFSCAR)false
dc.title.por.fl_str_mv Resistência à corrosão e ao desgaste de recobrimentos metálicos produzidos com ligas amorfizáveis a base de ferro
dc.title.alternative.eng.fl_str_mv Wear and corrosion resistance of metallic coatings produced from amorphous iron-based alloys
title Resistência à corrosão e ao desgaste de recobrimentos metálicos produzidos com ligas amorfizáveis a base de ferro
spellingShingle Resistência à corrosão e ao desgaste de recobrimentos metálicos produzidos com ligas amorfizáveis a base de ferro
Berger, José Eduardo
Metalurgia
Metais amorfos
Corrosão
Desgaste
Recobrimento
ENGENHARIAS::ENGENHARIA DE MATERIAIS E METALURGICA::METALURGIA DE TRANSFORMACAO
title_short Resistência à corrosão e ao desgaste de recobrimentos metálicos produzidos com ligas amorfizáveis a base de ferro
title_full Resistência à corrosão e ao desgaste de recobrimentos metálicos produzidos com ligas amorfizáveis a base de ferro
title_fullStr Resistência à corrosão e ao desgaste de recobrimentos metálicos produzidos com ligas amorfizáveis a base de ferro
title_full_unstemmed Resistência à corrosão e ao desgaste de recobrimentos metálicos produzidos com ligas amorfizáveis a base de ferro
title_sort Resistência à corrosão e ao desgaste de recobrimentos metálicos produzidos com ligas amorfizáveis a base de ferro
author Berger, José Eduardo
author_facet Berger, José Eduardo
author_role author
dc.contributor.authorlattes.por.fl_str_mv http://lattes.cnpq.br/4495446891074324
dc.contributor.author.fl_str_mv Berger, José Eduardo
dc.contributor.advisor1.fl_str_mv Botta Filho, Walter José
dc.contributor.advisor1Lattes.fl_str_mv http://lattes.cnpq.br/8956458007749112
dc.contributor.authorID.fl_str_mv 164ffe30-1db3-4560-b429-611c537a7efc
contributor_str_mv Botta Filho, Walter José
dc.subject.por.fl_str_mv Metalurgia
Metais amorfos
Corrosão
Desgaste
Recobrimento
topic Metalurgia
Metais amorfos
Corrosão
Desgaste
Recobrimento
ENGENHARIAS::ENGENHARIA DE MATERIAIS E METALURGICA::METALURGIA DE TRANSFORMACAO
dc.subject.cnpq.fl_str_mv ENGENHARIAS::ENGENHARIA DE MATERIAIS E METALURGICA::METALURGIA DE TRANSFORMACAO
description Amorphous Iron-based alloys can be processed in such a way that, if well designed, it can ensure an attractive combination of mechanical and electrochemical properties, particularly in petrochemical industries where high level of wear and corrosion resistance is required. The success in obtaining such properties is dependent on the design quality, which is dependent on the level of technical-scientific knowledge of the area. Thus, in the present work, we attempted to conciliate a scientific study and a practical application. The work was divided into three parts, the first one is: the evaluation of corrosion resistance of amorphous alloys in the form of ribbons prepared by melt spinning from pure elements; the second one is: the characterization and evaluation of electrochemical properties of amorphous ribbons made of superduplex commercial alloy modified with boron (SDM) in front of the crystallization level. And, in the last part, a more practical application was developed, where in partnership with Hydro-Québec in Canada, the HVOF thermal spray process in substrate pipes used in drilling wells by Petrobrás Company was performed. Powders from spray forming and high energy ball milling as ZOZ mill type were produced, the coatings showed different levels of crystallization. In this way it was possible to conciliate the results with those obtained from previous steps. The characterizations were performed by several techniques such as XRD, DSC, SEM, TEM, EDS, MO, analysis of hardness and porosity. The corrosion resistance properties were evaluated from the polarization curves for high salt media (35 g/L NaCl) and the coatings were evaluated by abrasive wear tests on dry sand/rubber wheel. The results indicated a large capacity of alloy SDM to achieve a combination of properties such as corrosion and wear resistance.
publishDate 2014
dc.date.issued.fl_str_mv 2014-09-15
dc.date.accessioned.fl_str_mv 2016-09-15T13:37:38Z
dc.date.available.fl_str_mv 2016-09-15T13:37:38Z
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dc.type.driver.fl_str_mv info:eu-repo/semantics/masterThesis
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dc.identifier.citation.fl_str_mv BERGER, José Eduardo. Resistência à corrosão e ao desgaste de recobrimentos metálicos produzidos com ligas amorfizáveis a base de ferro. 2014. Dissertação (Mestrado em Ciência e Engenharia de Materiais) – Universidade Federal de São Carlos, São Carlos, 2014. Disponível em: https://repositorio.ufscar.br/handle/ufscar/7165.
dc.identifier.uri.fl_str_mv https://repositorio.ufscar.br/handle/ufscar/7165
identifier_str_mv BERGER, José Eduardo. Resistência à corrosão e ao desgaste de recobrimentos metálicos produzidos com ligas amorfizáveis a base de ferro. 2014. Dissertação (Mestrado em Ciência e Engenharia de Materiais) – Universidade Federal de São Carlos, São Carlos, 2014. Disponível em: https://repositorio.ufscar.br/handle/ufscar/7165.
url https://repositorio.ufscar.br/handle/ufscar/7165
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dc.publisher.none.fl_str_mv Universidade Federal de São Carlos
Câmpus São Carlos
dc.publisher.program.fl_str_mv Programa de Pós-Graduação em Ciência e Engenharia de Materiais - PPGCEM
dc.publisher.initials.fl_str_mv UFSCar
publisher.none.fl_str_mv Universidade Federal de São Carlos
Câmpus São Carlos
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