Resistência à corrosão e ao desgaste de recobrimentos metálicos produzidos com ligas amorfizáveis a base de ferro
Autor(a) principal: | |
---|---|
Data de Publicação: | 2014 |
Tipo de documento: | Dissertação |
Idioma: | por |
Título da fonte: | Repositório Institucional da UFSCAR |
Texto Completo: | https://repositorio.ufscar.br/handle/ufscar/7165 |
Resumo: | Amorphous Iron-based alloys can be processed in such a way that, if well designed, it can ensure an attractive combination of mechanical and electrochemical properties, particularly in petrochemical industries where high level of wear and corrosion resistance is required. The success in obtaining such properties is dependent on the design quality, which is dependent on the level of technical-scientific knowledge of the area. Thus, in the present work, we attempted to conciliate a scientific study and a practical application. The work was divided into three parts, the first one is: the evaluation of corrosion resistance of amorphous alloys in the form of ribbons prepared by melt spinning from pure elements; the second one is: the characterization and evaluation of electrochemical properties of amorphous ribbons made of superduplex commercial alloy modified with boron (SDM) in front of the crystallization level. And, in the last part, a more practical application was developed, where in partnership with Hydro-Québec in Canada, the HVOF thermal spray process in substrate pipes used in drilling wells by Petrobrás Company was performed. Powders from spray forming and high energy ball milling as ZOZ mill type were produced, the coatings showed different levels of crystallization. In this way it was possible to conciliate the results with those obtained from previous steps. The characterizations were performed by several techniques such as XRD, DSC, SEM, TEM, EDS, MO, analysis of hardness and porosity. The corrosion resistance properties were evaluated from the polarization curves for high salt media (35 g/L NaCl) and the coatings were evaluated by abrasive wear tests on dry sand/rubber wheel. The results indicated a large capacity of alloy SDM to achieve a combination of properties such as corrosion and wear resistance. |
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Berger, José EduardoBotta Filho, Walter Joséhttp://lattes.cnpq.br/8956458007749112http://lattes.cnpq.br/4495446891074324164ffe30-1db3-4560-b429-611c537a7efc2016-09-15T13:37:38Z2016-09-15T13:37:38Z2014-09-15BERGER, José Eduardo. Resistência à corrosão e ao desgaste de recobrimentos metálicos produzidos com ligas amorfizáveis a base de ferro. 2014. Dissertação (Mestrado em Ciência e Engenharia de Materiais) – Universidade Federal de São Carlos, São Carlos, 2014. Disponível em: https://repositorio.ufscar.br/handle/ufscar/7165.https://repositorio.ufscar.br/handle/ufscar/7165Amorphous Iron-based alloys can be processed in such a way that, if well designed, it can ensure an attractive combination of mechanical and electrochemical properties, particularly in petrochemical industries where high level of wear and corrosion resistance is required. The success in obtaining such properties is dependent on the design quality, which is dependent on the level of technical-scientific knowledge of the area. Thus, in the present work, we attempted to conciliate a scientific study and a practical application. The work was divided into three parts, the first one is: the evaluation of corrosion resistance of amorphous alloys in the form of ribbons prepared by melt spinning from pure elements; the second one is: the characterization and evaluation of electrochemical properties of amorphous ribbons made of superduplex commercial alloy modified with boron (SDM) in front of the crystallization level. And, in the last part, a more practical application was developed, where in partnership with Hydro-Québec in Canada, the HVOF thermal spray process in substrate pipes used in drilling wells by Petrobrás Company was performed. Powders from spray forming and high energy ball milling as ZOZ mill type were produced, the coatings showed different levels of crystallization. In this way it was possible to conciliate the results with those obtained from previous steps. The characterizations were performed by several techniques such as XRD, DSC, SEM, TEM, EDS, MO, analysis of hardness and porosity. The corrosion resistance properties were evaluated from the polarization curves for high salt media (35 g/L NaCl) and the coatings were evaluated by abrasive wear tests on dry sand/rubber wheel. The results indicated a large capacity of alloy SDM to achieve a combination of properties such as corrosion and wear resistance.Ligas amorfas à base de Ferro podem ser processadas de tal maneira que, se bem projetadas e controladas suas variáveis, podem garantir uma combinação muita atrativa de propriedades mecânicas e eletroquímicas, principalmente em setores petroquímicos, onde é exigido elevado nível de resistência ao desgaste e à corrosão. A garantia de obtenção de tais propriedades é dependente da qualidade do projeto que por sua vez é dependente do nível de conhecimento tecno-científico da área. Deste modo no presente trabalho, tentou-se conciliar um estudo mais científico e outro mais prático. O trabalho foi dividido em três partes, sendo na primeira realizado a avaliação de resistência à corrosão das ligas amorfas na forma de fitas elaboradas por melt spinning a partir de elementos puros; na segunda parte, realizou-se a caracterização e avaliação das propriedades eletroquímicas da liga comercial superduplex modificada com Boro (SDM) em relação ao nível de cristalizações parciais e totais de fitas inicialmente amorfas e na terceira parte desenvolveu-se uma aplicação mais prática, onde em parceria com a empresa Hydro-Québec no Canadá, realizouse o processo de aspersão térmica HVOF em substrato de tubulações utilizadas em poços de perfurações pela empresa Petrobrás. Foram produzidos pós pelos processos de conformação por Spray e por moagem de alta energia em moinho tipo ZOZ, os recobrimentos obtidos apresentaram diferentes níveis de cristalização, desta forma foi possível conciliar os resultados com os obtidos das etapas anteriores. As caracterizações foram realizadas por diversas técnicas como: DRX, DSC, MEV, MET, EDS, MO, análise de dureza e porosidade. As propriedades de resistência à corrosão foram avaliadas a partir das curvas de polarização em meios de alta concentração salina (35g/L de NaCl) e os recobrimentos foram avaliados por ensaios de desgaste abrasivo em roda de borracha e areia seca. Os resultados indicaram a grande capacidade da liga SDM em alcançar uma combinação de propriedades, tanto de resistência à corrosão como de resistência ao desgaste abrasivo.Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)porUniversidade Federal de São CarlosCâmpus São CarlosPrograma de Pós-Graduação em Ciência e Engenharia de Materiais - PPGCEMUFSCarMetalurgiaMetais amorfosCorrosãoDesgasteRecobrimentoENGENHARIAS::ENGENHARIA DE MATERIAIS E METALURGICA::METALURGIA DE TRANSFORMACAOResistência à corrosão e ao desgaste de recobrimentos metálicos produzidos com ligas amorfizáveis a base de ferroWear and corrosion resistance of metallic coatings produced from amorphous iron-based alloysinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/masterThesisOnline600600453733ad-53d2-45f3-a7af-8e048abbe83ainfo:eu-repo/semantics/openAccessreponame:Repositório Institucional da UFSCARinstname:Universidade Federal de São Carlos (UFSCAR)instacron:UFSCARORIGINALDissJEB.pdfDissJEB.pdfapplication/pdf6234596https://repositorio.ufscar.br/bitstream/ufscar/7165/1/DissJEB.pdf4e9fb604c8df7bc8466a8083cae90522MD51LICENSElicense.txtlicense.txttext/plain; charset=utf-81957https://repositorio.ufscar.br/bitstream/ufscar/7165/2/license.txtae0398b6f8b235e40ad82cba6c50031dMD52TEXTDissJEB.pdf.txtDissJEB.pdf.txtExtracted texttext/plain193608https://repositorio.ufscar.br/bitstream/ufscar/7165/3/DissJEB.pdf.txt800ea7ca089e24a68e482c05384217b9MD53THUMBNAILDissJEB.pdf.jpgDissJEB.pdf.jpgIM Thumbnailimage/jpeg6333https://repositorio.ufscar.br/bitstream/ufscar/7165/4/DissJEB.pdf.jpgfa4e88853100b0eaccab3ad44c089f4fMD54ufscar/71652023-09-18 18:30:46.419oai:repositorio.ufscar.br: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Repositório InstitucionalPUBhttps://repositorio.ufscar.br/oai/requestopendoar:43222023-09-18T18:30:46Repositório Institucional da UFSCAR - Universidade Federal de São Carlos (UFSCAR)false |
dc.title.por.fl_str_mv |
Resistência à corrosão e ao desgaste de recobrimentos metálicos produzidos com ligas amorfizáveis a base de ferro |
dc.title.alternative.eng.fl_str_mv |
Wear and corrosion resistance of metallic coatings produced from amorphous iron-based alloys |
title |
Resistência à corrosão e ao desgaste de recobrimentos metálicos produzidos com ligas amorfizáveis a base de ferro |
spellingShingle |
Resistência à corrosão e ao desgaste de recobrimentos metálicos produzidos com ligas amorfizáveis a base de ferro Berger, José Eduardo Metalurgia Metais amorfos Corrosão Desgaste Recobrimento ENGENHARIAS::ENGENHARIA DE MATERIAIS E METALURGICA::METALURGIA DE TRANSFORMACAO |
title_short |
Resistência à corrosão e ao desgaste de recobrimentos metálicos produzidos com ligas amorfizáveis a base de ferro |
title_full |
Resistência à corrosão e ao desgaste de recobrimentos metálicos produzidos com ligas amorfizáveis a base de ferro |
title_fullStr |
Resistência à corrosão e ao desgaste de recobrimentos metálicos produzidos com ligas amorfizáveis a base de ferro |
title_full_unstemmed |
Resistência à corrosão e ao desgaste de recobrimentos metálicos produzidos com ligas amorfizáveis a base de ferro |
title_sort |
Resistência à corrosão e ao desgaste de recobrimentos metálicos produzidos com ligas amorfizáveis a base de ferro |
author |
Berger, José Eduardo |
author_facet |
Berger, José Eduardo |
author_role |
author |
dc.contributor.authorlattes.por.fl_str_mv |
http://lattes.cnpq.br/4495446891074324 |
dc.contributor.author.fl_str_mv |
Berger, José Eduardo |
dc.contributor.advisor1.fl_str_mv |
Botta Filho, Walter José |
dc.contributor.advisor1Lattes.fl_str_mv |
http://lattes.cnpq.br/8956458007749112 |
dc.contributor.authorID.fl_str_mv |
164ffe30-1db3-4560-b429-611c537a7efc |
contributor_str_mv |
Botta Filho, Walter José |
dc.subject.por.fl_str_mv |
Metalurgia Metais amorfos Corrosão Desgaste Recobrimento |
topic |
Metalurgia Metais amorfos Corrosão Desgaste Recobrimento ENGENHARIAS::ENGENHARIA DE MATERIAIS E METALURGICA::METALURGIA DE TRANSFORMACAO |
dc.subject.cnpq.fl_str_mv |
ENGENHARIAS::ENGENHARIA DE MATERIAIS E METALURGICA::METALURGIA DE TRANSFORMACAO |
description |
Amorphous Iron-based alloys can be processed in such a way that, if well designed, it can ensure an attractive combination of mechanical and electrochemical properties, particularly in petrochemical industries where high level of wear and corrosion resistance is required. The success in obtaining such properties is dependent on the design quality, which is dependent on the level of technical-scientific knowledge of the area. Thus, in the present work, we attempted to conciliate a scientific study and a practical application. The work was divided into three parts, the first one is: the evaluation of corrosion resistance of amorphous alloys in the form of ribbons prepared by melt spinning from pure elements; the second one is: the characterization and evaluation of electrochemical properties of amorphous ribbons made of superduplex commercial alloy modified with boron (SDM) in front of the crystallization level. And, in the last part, a more practical application was developed, where in partnership with Hydro-Québec in Canada, the HVOF thermal spray process in substrate pipes used in drilling wells by Petrobrás Company was performed. Powders from spray forming and high energy ball milling as ZOZ mill type were produced, the coatings showed different levels of crystallization. In this way it was possible to conciliate the results with those obtained from previous steps. The characterizations were performed by several techniques such as XRD, DSC, SEM, TEM, EDS, MO, analysis of hardness and porosity. The corrosion resistance properties were evaluated from the polarization curves for high salt media (35 g/L NaCl) and the coatings were evaluated by abrasive wear tests on dry sand/rubber wheel. The results indicated a large capacity of alloy SDM to achieve a combination of properties such as corrosion and wear resistance. |
publishDate |
2014 |
dc.date.issued.fl_str_mv |
2014-09-15 |
dc.date.accessioned.fl_str_mv |
2016-09-15T13:37:38Z |
dc.date.available.fl_str_mv |
2016-09-15T13:37:38Z |
dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/masterThesis |
format |
masterThesis |
status_str |
publishedVersion |
dc.identifier.citation.fl_str_mv |
BERGER, José Eduardo. Resistência à corrosão e ao desgaste de recobrimentos metálicos produzidos com ligas amorfizáveis a base de ferro. 2014. Dissertação (Mestrado em Ciência e Engenharia de Materiais) – Universidade Federal de São Carlos, São Carlos, 2014. Disponível em: https://repositorio.ufscar.br/handle/ufscar/7165. |
dc.identifier.uri.fl_str_mv |
https://repositorio.ufscar.br/handle/ufscar/7165 |
identifier_str_mv |
BERGER, José Eduardo. Resistência à corrosão e ao desgaste de recobrimentos metálicos produzidos com ligas amorfizáveis a base de ferro. 2014. Dissertação (Mestrado em Ciência e Engenharia de Materiais) – Universidade Federal de São Carlos, São Carlos, 2014. Disponível em: https://repositorio.ufscar.br/handle/ufscar/7165. |
url |
https://repositorio.ufscar.br/handle/ufscar/7165 |
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por |
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600 600 |
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info:eu-repo/semantics/openAccess |
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openAccess |
dc.publisher.none.fl_str_mv |
Universidade Federal de São Carlos Câmpus São Carlos |
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Programa de Pós-Graduação em Ciência e Engenharia de Materiais - PPGCEM |
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UFSCar |
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Universidade Federal de São Carlos Câmpus São Carlos |
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