Controle de temperatura on/off aplicado em uma estufa estacionária industrial

Detalhes bibliográficos
Autor(a) principal: Pereira Martins, Filipe Marques
Data de Publicação: 2020
Tipo de documento: Trabalho de conclusão de curso
Idioma: por
Título da fonte: Repositório Institucional da Universidade Federal do Ceará (UFC)
Texto Completo: http://www.repositorio.ufc.br/handle/riufc/56410
Resumo: This work presents the characteristics of an automation solution proposed for the improvement of an industrial process in a nut factory. This work process deals with the drying of cashew nut almonds and was developed in one of the greenhouses in the sector. The almonds are inserted in stationary greenhouses that are equipped with a heating system that works by convection. At the top of the structures there is a pipe that is traversed by saturated steam produced by an industrial boiler. The drying process takes place by convection inside the greenhouses. The need to ensure a more precise operation of the greenhouses was observed, since the temperature control of the rooms was done manually by the operators and very susceptible to failures and deviations. Thus, a survey of the application conditions was carried out and a low-cost automation that would meet the company's needs was proposed. A ON/OFF control system using a temperature controller is proposed to deal with this issue. The equipment monitors the temperature of the system through the signal sent by a temperature sensor of the type PT-100 installed inside the rooms and controls the flow of steam in the greenhouse’s pipe through an electropneumatic valve installed in the pipeline. The work provides details of the main components used in the implementation of the solution and a comparison is made between manual and automatic operation. Different setups were tested and the results are shown in graphs. The proposed improvement technique was justified by the comparison between the experimental data and the manual operation.
id UFC-7_65f2319dce16a67603dce9c5d65b18f6
oai_identifier_str oai:repositorio.ufc.br:riufc/56410
network_acronym_str UFC-7
network_name_str Repositório Institucional da Universidade Federal do Ceará (UFC)
repository_id_str
spelling Controle de temperatura on/off aplicado em uma estufa estacionária industrialAutomação industrialControle on/offTemperaturaThis work presents the characteristics of an automation solution proposed for the improvement of an industrial process in a nut factory. This work process deals with the drying of cashew nut almonds and was developed in one of the greenhouses in the sector. The almonds are inserted in stationary greenhouses that are equipped with a heating system that works by convection. At the top of the structures there is a pipe that is traversed by saturated steam produced by an industrial boiler. The drying process takes place by convection inside the greenhouses. The need to ensure a more precise operation of the greenhouses was observed, since the temperature control of the rooms was done manually by the operators and very susceptible to failures and deviations. Thus, a survey of the application conditions was carried out and a low-cost automation that would meet the company's needs was proposed. A ON/OFF control system using a temperature controller is proposed to deal with this issue. The equipment monitors the temperature of the system through the signal sent by a temperature sensor of the type PT-100 installed inside the rooms and controls the flow of steam in the greenhouse’s pipe through an electropneumatic valve installed in the pipeline. The work provides details of the main components used in the implementation of the solution and a comparison is made between manual and automatic operation. Different setups were tested and the results are shown in graphs. The proposed improvement technique was justified by the comparison between the experimental data and the manual operation.Este trabalho apresenta as características de uma solução de automação proposta para a melhoria de um processo industrial em uma fábrica de castanhas. O processo no qual o trabalho foi desenvolvido envolve a secagem de amêndoas de castanhas de caju e foi desenvolvido em uma das estufas existentes no setor. As amêndoas são inseridas em estufas estacionárias que são dotadas de um sistema de aquecimento que trabalha por convecção. No topo das estruturas existe uma tubulação que é percorrida por vapor saturado produzido por uma caldeira industrial. O processo de secagem acontece por convecção no interior das estufas. Observou-se a necessidade de garantir uma operação mais precisa das estufas, uma vez que o controle da temperatura das salas era feito de forma manual pelos operadores e bastante suscetível a falhas e desvios. Assim, foi realizado o levantamento das condições da aplicação e proposta uma automação de baixo custo que atendesse às necessidades da empresa. A melhoria consiste em um sistema de controle do tipo ON/OFF utilizando um dispositivo conhecido como controlador de temperatura. Esse equipamento monitora a temperatura do sistema através do sinal enviado por um sensor de temperatura do tipo PT-100 instalado no interior das salas e controla o fluxo de vapor nas serpentinas das estufas através de uma válvula eletropneumática instalada na tubulação. O trabalho traz o detalhamento dos principais componentes utilizados na implementação da solução e é feito um comparativo entre a operação manual e a automática. Foram realizados ensaios com diversas condições de trabalho nas salas e os resultados ilustrados em gráficos. Os resultados obtidos durante a operação automatizada foram confrontados com a operação manual e foi justificada a implementação da melhoria.Correia, Wilkley BezerraPereira Martins, Filipe Marques2021-02-05T12:51:14Z2021-02-05T12:51:14Z2020info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/bachelorThesisapplication/pdfPEREIRA MARTINS, Filipe Marques. Controle de temperatura on/offf aplicado em uma estufa estacionária industrial. 2020. 67 f. Monografia (Graduação em Engenharia Elétrica) – Centro de Tecnologia, Universidade Federal do Ceará, Fortaleza, 2020.http://www.repositorio.ufc.br/handle/riufc/56410porreponame:Repositório Institucional da Universidade Federal do Ceará (UFC)instname:Universidade Federal do Ceará (UFC)instacron:UFCinfo:eu-repo/semantics/openAccess2021-02-05T12:54:32Zoai:repositorio.ufc.br:riufc/56410Repositório InstitucionalPUBhttp://www.repositorio.ufc.br/ri-oai/requestbu@ufc.br || repositorio@ufc.bropendoar:2024-09-11T18:19:56.407756Repositório Institucional da Universidade Federal do Ceará (UFC) - Universidade Federal do Ceará (UFC)false
dc.title.none.fl_str_mv Controle de temperatura on/off aplicado em uma estufa estacionária industrial
title Controle de temperatura on/off aplicado em uma estufa estacionária industrial
spellingShingle Controle de temperatura on/off aplicado em uma estufa estacionária industrial
Pereira Martins, Filipe Marques
Automação industrial
Controle on/off
Temperatura
title_short Controle de temperatura on/off aplicado em uma estufa estacionária industrial
title_full Controle de temperatura on/off aplicado em uma estufa estacionária industrial
title_fullStr Controle de temperatura on/off aplicado em uma estufa estacionária industrial
title_full_unstemmed Controle de temperatura on/off aplicado em uma estufa estacionária industrial
title_sort Controle de temperatura on/off aplicado em uma estufa estacionária industrial
author Pereira Martins, Filipe Marques
author_facet Pereira Martins, Filipe Marques
author_role author
dc.contributor.none.fl_str_mv Correia, Wilkley Bezerra
dc.contributor.author.fl_str_mv Pereira Martins, Filipe Marques
dc.subject.por.fl_str_mv Automação industrial
Controle on/off
Temperatura
topic Automação industrial
Controle on/off
Temperatura
description This work presents the characteristics of an automation solution proposed for the improvement of an industrial process in a nut factory. This work process deals with the drying of cashew nut almonds and was developed in one of the greenhouses in the sector. The almonds are inserted in stationary greenhouses that are equipped with a heating system that works by convection. At the top of the structures there is a pipe that is traversed by saturated steam produced by an industrial boiler. The drying process takes place by convection inside the greenhouses. The need to ensure a more precise operation of the greenhouses was observed, since the temperature control of the rooms was done manually by the operators and very susceptible to failures and deviations. Thus, a survey of the application conditions was carried out and a low-cost automation that would meet the company's needs was proposed. A ON/OFF control system using a temperature controller is proposed to deal with this issue. The equipment monitors the temperature of the system through the signal sent by a temperature sensor of the type PT-100 installed inside the rooms and controls the flow of steam in the greenhouse’s pipe through an electropneumatic valve installed in the pipeline. The work provides details of the main components used in the implementation of the solution and a comparison is made between manual and automatic operation. Different setups were tested and the results are shown in graphs. The proposed improvement technique was justified by the comparison between the experimental data and the manual operation.
publishDate 2020
dc.date.none.fl_str_mv 2020
2021-02-05T12:51:14Z
2021-02-05T12:51:14Z
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
dc.type.driver.fl_str_mv info:eu-repo/semantics/bachelorThesis
format bachelorThesis
status_str publishedVersion
dc.identifier.uri.fl_str_mv PEREIRA MARTINS, Filipe Marques. Controle de temperatura on/offf aplicado em uma estufa estacionária industrial. 2020. 67 f. Monografia (Graduação em Engenharia Elétrica) – Centro de Tecnologia, Universidade Federal do Ceará, Fortaleza, 2020.
http://www.repositorio.ufc.br/handle/riufc/56410
identifier_str_mv PEREIRA MARTINS, Filipe Marques. Controle de temperatura on/offf aplicado em uma estufa estacionária industrial. 2020. 67 f. Monografia (Graduação em Engenharia Elétrica) – Centro de Tecnologia, Universidade Federal do Ceará, Fortaleza, 2020.
url http://www.repositorio.ufc.br/handle/riufc/56410
dc.language.iso.fl_str_mv por
language por
dc.rights.driver.fl_str_mv info:eu-repo/semantics/openAccess
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
dc.source.none.fl_str_mv reponame:Repositório Institucional da Universidade Federal do Ceará (UFC)
instname:Universidade Federal do Ceará (UFC)
instacron:UFC
instname_str Universidade Federal do Ceará (UFC)
instacron_str UFC
institution UFC
reponame_str Repositório Institucional da Universidade Federal do Ceará (UFC)
collection Repositório Institucional da Universidade Federal do Ceará (UFC)
repository.name.fl_str_mv Repositório Institucional da Universidade Federal do Ceará (UFC) - Universidade Federal do Ceará (UFC)
repository.mail.fl_str_mv bu@ufc.br || repositorio@ufc.br
_version_ 1813028758489137152