Implementación de una cultura de manufactura esbelta en el sector de equipos de generación de energía: un análisis comparativo entre la teoría y la práctica

Detalhes bibliográficos
Autor(a) principal: Molinero, Guilherme Escarabelin
Data de Publicação: 2022
Outros Autores: Gonçales Filho, Manoel
Tipo de documento: Artigo
Idioma: por
Título da fonte: Brazilian Journal of Production Engineering
Texto Completo: https://periodicos.ufes.br/bjpe/article/view/36826
Resumo: Lean Manufacturing is one of the main applied philosophies to increase productivity due to Toyota’s great success and further expansion to the automotive industry. This continuous improvement culture has been studied by several authors and decomposed into steps and methodologies to implement and control, however several studies point to an elevated failure rate on lean replication. In this context, the objective was to study the implementation of a lean manufacturing culture into renewable energy component’s manufacturing. The study method was applied through a case study with data collection based on semi-structured interviews in a group of specialists from a company in the renewable energy sector, also being comparative to the lean manufacturing literature. Based on results, was understood tree main processes that constitutes the lean manufacturing implementation in this sector: Hoshin Kanri, Value Stream Mapping and Kaizen events. Results were compared with the literature to identify differences and based on the comparison, improvement suggestions were developed for the implementation of these tree processes in the studied company.
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spelling Implementación de una cultura de manufactura esbelta en el sector de equipos de generación de energía: un análisis comparativo entre la teoría y la prácticaImplementação de uma cultura lean manufacturing no setor de equipamentos de geração de energia: uma análise comparativa entre a teoria e a práticaImplementation of a lean manufacturing culture in the power generation equipment sector: a comparative analysis between theory and practiceLeanEnergiaProduçãoLeanEnergyProductionLean Manufacturing is one of the main applied philosophies to increase productivity due to Toyota’s great success and further expansion to the automotive industry. This continuous improvement culture has been studied by several authors and decomposed into steps and methodologies to implement and control, however several studies point to an elevated failure rate on lean replication. In this context, the objective was to study the implementation of a lean manufacturing culture into renewable energy component’s manufacturing. The study method was applied through a case study with data collection based on semi-structured interviews in a group of specialists from a company in the renewable energy sector, also being comparative to the lean manufacturing literature. Based on results, was understood tree main processes that constitutes the lean manufacturing implementation in this sector: Hoshin Kanri, Value Stream Mapping and Kaizen events. Results were compared with the literature to identify differences and based on the comparison, improvement suggestions were developed for the implementation of these tree processes in the studied company.Lean manufacturing é uma das principais filosofias aplicadas para aumento de produtividade devido ao grande sucesso da Toyota e subsequentemente grande expansão pela indústria automotiva. Esta cultura de melhoria continua tem sido estudada por diversos autores e decomposta em passos de uma metodologia para implementação e controle, entretanto diversos estudos apontam uma taxa de insucesso bastante elevada na replicação do. O objetiv lean. O objetivo deste estudo foi a implementação da filosofia lean no setor de fabricação de componentes para geração de energia renovável, a fim de comparar os desafios da implementação e os processos executados com a literatura clássica sobre o assunto. A metodologia de estudo foi aplicada através de estudo de caso com coleta de dados por meio de entrevistas semiestruturadas para um grupo de especialistas de uma empresa no setor de energias renováveis, sendo também comparativa com a literatura de lean. Com o resultado, foram constatados três processos principais constituintes da implementação do lean neste setor: Hoshin Kanri, Mapeamento do fluxo de valor e eventos Kaizen. Em seguida foram comparados com a literatura para identificar diferenças e a partir desta comparação foram elaboradas sugestões de melhorias para a implementação destes três processos na empresa em estudo.La manufactura esbelta es una de las principales filosofías aplicadas para aumentar la productividad debido al gran éxito de Toyota y la posterior gran expansión de la industria automotriz. Esta cultura de mejora continua ha sido estudiada por varios autores y desglosada en pasos de una metodología de implementación y control, sin embargo, varios estudios apuntan a una tasa de fracaso muy alta en la replicación. El objetivo magro. El objetivo de este estudio fue la implementación de la filosofía lean en el sector de fabricación de componentes para la generación de energía renovable, con el fin de comparar los desafíos de implementación y los procesos realizados con la literatura clásica sobre el tema. La metodología de estudio se aplicó a través de un estudio de caso con recolección de datos a través de entrevistas semiestructuradas a un grupo de expertos de una empresa del sector de las energías renovables, siendo además comparativa con la literatura lean. Como resultado, se encontraron tres procesos principales que constituyen la implementación de lean en este sector: Hoshin Kanri, Value Stream Mapping y Kaizen Events. Luego se compararon con la literatura para identificar diferencias y a partir de esta comparación se realizaron sugerencias de mejoras para la implementación de estos tres procesos en la empresa objeto de estudio.Universidade Federal do Espírito Santo - UFES2022-02-01info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionArtigo avaliado pelos paresapplication/pdfhttps://periodicos.ufes.br/bjpe/article/view/3682610.47456/bjpe.v8i1.36826Brazilian Journal of Production Engineering; Vol. 8 No. 1 (2022): Número Regular (Janeiro - Março); 18-32Brazilian Journal of Production Engineering; Vol. 8 Núm. 1 (2022): Número Regular (Janeiro - Março); 18-32Brazilian Journal of Production Engineering; v. 8 n. 1 (2022): Número Regular (Janeiro - Março); 18-322447-558010.47456/bjpe.v8i1reponame:Brazilian Journal of Production Engineeringinstname:Universidade Federal do Espírito Santo (UFES)instacron:UFESporhttps://periodicos.ufes.br/bjpe/article/view/36826/24708Copyright (c) 2022 Brazilian Journal of Production Engineering - BJPEhttps://creativecommons.org/licenses/by-nc-sa/4.0info:eu-repo/semantics/openAccessMolinero, Guilherme EscarabelinGonçales Filho, Manoel2022-09-19T15:57:56Zoai:periodicos.ufes.br:article/36826Revistahttps://periodicos.ufes.br/bjpePUBhttps://periodicos.ufes.br/bjpe/oairodrigo.r.freitas@ufes.br2447-55802447-5580opendoar:2023-01-13T10:36:35.868951Brazilian Journal of Production Engineering - Universidade Federal do Espírito Santo (UFES)false
dc.title.none.fl_str_mv Implementación de una cultura de manufactura esbelta en el sector de equipos de generación de energía: un análisis comparativo entre la teoría y la práctica
Implementação de uma cultura lean manufacturing no setor de equipamentos de geração de energia: uma análise comparativa entre a teoria e a prática
Implementation of a lean manufacturing culture in the power generation equipment sector: a comparative analysis between theory and practice
title Implementación de una cultura de manufactura esbelta en el sector de equipos de generación de energía: un análisis comparativo entre la teoría y la práctica
spellingShingle Implementación de una cultura de manufactura esbelta en el sector de equipos de generación de energía: un análisis comparativo entre la teoría y la práctica
Molinero, Guilherme Escarabelin
Lean
Energia
Produção
Lean
Energy
Production
title_short Implementación de una cultura de manufactura esbelta en el sector de equipos de generación de energía: un análisis comparativo entre la teoría y la práctica
title_full Implementación de una cultura de manufactura esbelta en el sector de equipos de generación de energía: un análisis comparativo entre la teoría y la práctica
title_fullStr Implementación de una cultura de manufactura esbelta en el sector de equipos de generación de energía: un análisis comparativo entre la teoría y la práctica
title_full_unstemmed Implementación de una cultura de manufactura esbelta en el sector de equipos de generación de energía: un análisis comparativo entre la teoría y la práctica
title_sort Implementación de una cultura de manufactura esbelta en el sector de equipos de generación de energía: un análisis comparativo entre la teoría y la práctica
author Molinero, Guilherme Escarabelin
author_facet Molinero, Guilherme Escarabelin
Gonçales Filho, Manoel
author_role author
author2 Gonçales Filho, Manoel
author2_role author
dc.contributor.author.fl_str_mv Molinero, Guilherme Escarabelin
Gonçales Filho, Manoel
dc.subject.por.fl_str_mv Lean
Energia
Produção
Lean
Energy
Production
topic Lean
Energia
Produção
Lean
Energy
Production
description Lean Manufacturing is one of the main applied philosophies to increase productivity due to Toyota’s great success and further expansion to the automotive industry. This continuous improvement culture has been studied by several authors and decomposed into steps and methodologies to implement and control, however several studies point to an elevated failure rate on lean replication. In this context, the objective was to study the implementation of a lean manufacturing culture into renewable energy component’s manufacturing. The study method was applied through a case study with data collection based on semi-structured interviews in a group of specialists from a company in the renewable energy sector, also being comparative to the lean manufacturing literature. Based on results, was understood tree main processes that constitutes the lean manufacturing implementation in this sector: Hoshin Kanri, Value Stream Mapping and Kaizen events. Results were compared with the literature to identify differences and based on the comparison, improvement suggestions were developed for the implementation of these tree processes in the studied company.
publishDate 2022
dc.date.none.fl_str_mv 2022-02-01
dc.type.driver.fl_str_mv info:eu-repo/semantics/article
info:eu-repo/semantics/publishedVersion
Artigo avaliado pelos pares
format article
status_str publishedVersion
dc.identifier.uri.fl_str_mv https://periodicos.ufes.br/bjpe/article/view/36826
10.47456/bjpe.v8i1.36826
url https://periodicos.ufes.br/bjpe/article/view/36826
identifier_str_mv 10.47456/bjpe.v8i1.36826
dc.language.iso.fl_str_mv por
language por
dc.relation.none.fl_str_mv https://periodicos.ufes.br/bjpe/article/view/36826/24708
dc.rights.driver.fl_str_mv Copyright (c) 2022 Brazilian Journal of Production Engineering - BJPE
https://creativecommons.org/licenses/by-nc-sa/4.0
info:eu-repo/semantics/openAccess
rights_invalid_str_mv Copyright (c) 2022 Brazilian Journal of Production Engineering - BJPE
https://creativecommons.org/licenses/by-nc-sa/4.0
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
dc.publisher.none.fl_str_mv Universidade Federal do Espírito Santo - UFES
publisher.none.fl_str_mv Universidade Federal do Espírito Santo - UFES
dc.source.none.fl_str_mv Brazilian Journal of Production Engineering; Vol. 8 No. 1 (2022): Número Regular (Janeiro - Março); 18-32
Brazilian Journal of Production Engineering; Vol. 8 Núm. 1 (2022): Número Regular (Janeiro - Março); 18-32
Brazilian Journal of Production Engineering; v. 8 n. 1 (2022): Número Regular (Janeiro - Março); 18-32
2447-5580
10.47456/bjpe.v8i1
reponame:Brazilian Journal of Production Engineering
instname:Universidade Federal do Espírito Santo (UFES)
instacron:UFES
instname_str Universidade Federal do Espírito Santo (UFES)
instacron_str UFES
institution UFES
reponame_str Brazilian Journal of Production Engineering
collection Brazilian Journal of Production Engineering
repository.name.fl_str_mv Brazilian Journal of Production Engineering - Universidade Federal do Espírito Santo (UFES)
repository.mail.fl_str_mv rodrigo.r.freitas@ufes.br
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