Análise da Adição de Escória de Ferroníquel de Forno Elétrico Rotativo Para Composição de Cimentos Portland

Detalhes bibliográficos
Autor(a) principal: Berghe, Rafael Vancini Schimith
Data de Publicação: 2024
Tipo de documento: Dissertação
Idioma: por
Título da fonte: Repositório Institucional da Universidade Federal do Espírito Santo (riUfes)
Texto Completo: http://repositorio.ufes.br/handle/10/17371
Resumo: Among the viable strategies for reducing CO2 emissions by the cement industry is a reduction in the amount of clinker in cement, through the partial replacement of supplementary cementitious materials (SCMs). However, the potential decline in supplies of the most widely used SCMs has been driven by interest in research into other materials. In this context, we present ferronickel slag (FNS), obtained in the production of ferronickel alloys in a rotary electric furnace, which currently has no commercial value, being stored in yards or discarded in landfills. Therefore, the present work sought to analyze the prediction of the addition of FNS in the production of composite Portland cements, following the prescriptions of ABNT NBR 16697 (2018) "Portland Cement - Requirements". The cements were produced at 10%, 20% and 30% mass replacement of clinker by FNS, and were compared to the requirements of the Brazilian standard and to a cement with the addition of 20% limestone filler (FC-20). The materials used in the manufacture of cements were molded and characterized using SEM, x-ray fluorescence, Blaine, laser granulometry, specific mass. Furthermore, we converted the R3 assay to evaluate the reactivity of FNS and limestone. The gypsum content in the cements was defined using the isothermal conduction calorimetry test. The cement tests were carried out in accordance with the prescriptions of ABNT NBR 16697 (2018). According to the results, FNS proved to be viable as a mineral addition, presenting all standard requirements for composite cements (CP II) in the three replacement levels. The cements FNS-10 and FNS-20 were classified as class 40 and the cement FNS-30 as class 30. In the specification resistance tests, a gain in resistance was combined with 91 days of the cements composed with FNS, indicating a greater hydraulic activity in advanced ages. The incorporation of 20% of FNS was considered the optimal content for incorporation into the cement in this research.
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spelling 128Pilar, Ronaldohttps://orcid.org/0000-0002-1906-2071http://lattes.cnpq.br/6669573444640365Schankoski, Rudiele Aparecidahttps://orcid.org/0000-0003-1306-3986http://lattes.cnpq.br/3391191554375710Berghe, Rafael Vancini Schimithhttps://orcid.org/0009-0008-1206-3830http://lattes.cnpq.br/6666407104898779Gava, Giovanna Patríciahttps://orcid.org/0000-0003-0367-6738http://lattes.cnpq.br/1404389625413969Sakata, Rafael Dorshttps://orcid.org/0000-0002-7022-3846http://lattes.cnpq.br/35475474547525382024-06-18T13:49:12Z2024-06-18T13:49:12Z2024-01-29Among the viable strategies for reducing CO2 emissions by the cement industry is a reduction in the amount of clinker in cement, through the partial replacement of supplementary cementitious materials (SCMs). However, the potential decline in supplies of the most widely used SCMs has been driven by interest in research into other materials. In this context, we present ferronickel slag (FNS), obtained in the production of ferronickel alloys in a rotary electric furnace, which currently has no commercial value, being stored in yards or discarded in landfills. Therefore, the present work sought to analyze the prediction of the addition of FNS in the production of composite Portland cements, following the prescriptions of ABNT NBR 16697 (2018) "Portland Cement - Requirements". The cements were produced at 10%, 20% and 30% mass replacement of clinker by FNS, and were compared to the requirements of the Brazilian standard and to a cement with the addition of 20% limestone filler (FC-20). The materials used in the manufacture of cements were molded and characterized using SEM, x-ray fluorescence, Blaine, laser granulometry, specific mass. Furthermore, we converted the R3 assay to evaluate the reactivity of FNS and limestone. The gypsum content in the cements was defined using the isothermal conduction calorimetry test. The cement tests were carried out in accordance with the prescriptions of ABNT NBR 16697 (2018). According to the results, FNS proved to be viable as a mineral addition, presenting all standard requirements for composite cements (CP II) in the three replacement levels. The cements FNS-10 and FNS-20 were classified as class 40 and the cement FNS-30 as class 30. In the specification resistance tests, a gain in resistance was combined with 91 days of the cements composed with FNS, indicating a greater hydraulic activity in advanced ages. The incorporation of 20% of FNS was considered the optimal content for incorporation into the cement in this research.Dentre as estratégias viáveis para redução das emissões de CO2 pela indústria cimenteira, encontra-se a diminuição da quantidade de clínquer nos cimentos, por meio da substituição parcial de materiais cimentícios suplementares (SCMs). No entanto, o potencial declínio de suprimentos dos SCMs mais utilizados tem gerado o interesse pela pesquisa de outros materiais. Nesse contexto, apresenta-se a escória de ferroníquel (FNS), resíduo obtido na produção das ligas de ferroníquel em forno elétrico rotativo, que atualmente não possui valor comercial, sendo estocadas em pátios ou descartadas em aterros. Diante disso, o presente trabalho buscou analisar a viabilidade da adição de FNS na produção de cimentos Portland compostos, seguindo as prescrições da ABNT NBR 16697 (2018) "Cimento Portland Requisitos". Os cimentos foram produzidos nos teores 10%, 20% e 30% de substituição em massa de clínquer por FNS, e foram comparados aos requisitos da norma brasileira e a um cimento com adição de 20% de fíler calcário (FC-20). Os materiais utilizados na fabricação dos cimentos foram moídos e caracterizados por meio de MEV, fluorescência de raio x, Blaine, granulometria a laser, massa específica. Além disso, conduziu-se o ensaio R³ para avaliar a reatividade da FNS e do filer calcário. O teor de gipsita nos cimentos foi definido por meio do ensaio de calorimetria de condução isotérmica. Os ensaios nos cimentos foram realizados de acordo com as prescrições da ABNT NBR 16697 (2018). De acordo com os resultados, a FNS mostrou-se viável como adição mineral, apresentando todos os requisitos de norma para cimentos compostos (CP II) nos três níveis de substituição. Os cimentos FNS- 10 e FNS-20 foram classificados como classe 40 e o cimento FNS-30 como classe 30. Nos ensaios de resistência à compressão, observou-se um ganho de resistência com 91 dias dos cimentos compostos com FNS, sugerindo uma maior atividade hidráulica em idades avançadas. A incorporação de 20% de FNS foi considerada o teor ótimo de incorporação ao cimento nesta pesquisa.FAPESTexthttp://repositorio.ufes.br/handle/10/17371porUniversidade Federal do Espírito SantoMestrado em Engenharia CivilPrograma de Pós-Graduação em Engenharia CivilUFESBRCentro Tecnológicosubject.br-rjbnÁrea(s) do conhecimento do documento (Tabela CNPq)Escória de ferroníquelNBR 16697cimento portland requisitosadiçãomateriais cimentícios suplementaresAnálise da Adição de Escória de Ferroníquel de Forno Elétrico Rotativo Para Composição de Cimentos Portlandtitle.alternativeinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/masterThesisinfo:eu-repo/semantics/openAccessreponame:Repositório Institucional da Universidade Federal do Espírito Santo (riUfes)instname:Universidade Federal do Espírito Santo (UFES)instacron:UFESemail@ufes.brORIGINALRafaelVanciniSchimithBerghe-2024-dissertacao.pdfRafaelVanciniSchimithBerghe-2024-dissertacao.pdfapplication/pdf30277173http://repositorio.ufes.br/bitstreams/70e6fff8-8bf8-425b-8c4e-144b8f59ce73/download1266f9a2193a384782d52c1fb6335585MD51LICENSElicense.txtlicense.txttext/plain; charset=utf-81748http://repositorio.ufes.br/bitstreams/f3302e47-c4e1-464e-bdb9-2fe0c31cc8e3/download8a4605be74aa9ea9d79846c1fba20a33MD5210/173712024-08-29 11:25:08.065oai:repositorio.ufes.br:10/17371http://repositorio.ufes.brRepositório InstitucionalPUBhttp://repositorio.ufes.br/oai/requestopendoar:21082024-10-15T17:53:53.103073Repositório Institucional da Universidade Federal do Espírito Santo (riUfes) - Universidade Federal do Espírito Santo (UFES)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
dc.title.none.fl_str_mv Análise da Adição de Escória de Ferroníquel de Forno Elétrico Rotativo Para Composição de Cimentos Portland
dc.title.alternative.none.fl_str_mv title.alternative
title Análise da Adição de Escória de Ferroníquel de Forno Elétrico Rotativo Para Composição de Cimentos Portland
spellingShingle Análise da Adição de Escória de Ferroníquel de Forno Elétrico Rotativo Para Composição de Cimentos Portland
Berghe, Rafael Vancini Schimith
Área(s) do conhecimento do documento (Tabela CNPq)
Escória de ferroníquel
NBR 16697
cimento portland requisitos
adição
materiais cimentícios suplementares
subject.br-rjbn
title_short Análise da Adição de Escória de Ferroníquel de Forno Elétrico Rotativo Para Composição de Cimentos Portland
title_full Análise da Adição de Escória de Ferroníquel de Forno Elétrico Rotativo Para Composição de Cimentos Portland
title_fullStr Análise da Adição de Escória de Ferroníquel de Forno Elétrico Rotativo Para Composição de Cimentos Portland
title_full_unstemmed Análise da Adição de Escória de Ferroníquel de Forno Elétrico Rotativo Para Composição de Cimentos Portland
title_sort Análise da Adição de Escória de Ferroníquel de Forno Elétrico Rotativo Para Composição de Cimentos Portland
author Berghe, Rafael Vancini Schimith
author_facet Berghe, Rafael Vancini Schimith
author_role author
dc.contributor.authorID.none.fl_str_mv https://orcid.org/0009-0008-1206-3830
dc.contributor.authorLattes.none.fl_str_mv http://lattes.cnpq.br/6666407104898779
dc.contributor.advisor-co1.fl_str_mv Pilar, Ronaldo
dc.contributor.advisor-co1ID.fl_str_mv https://orcid.org/0000-0002-1906-2071
dc.contributor.advisor-co1Lattes.fl_str_mv http://lattes.cnpq.br/6669573444640365
dc.contributor.advisor1.fl_str_mv Schankoski, Rudiele Aparecida
dc.contributor.advisor1ID.fl_str_mv https://orcid.org/0000-0003-1306-3986
dc.contributor.advisor1Lattes.fl_str_mv http://lattes.cnpq.br/3391191554375710
dc.contributor.author.fl_str_mv Berghe, Rafael Vancini Schimith
dc.contributor.referee1.fl_str_mv Gava, Giovanna Patrícia
dc.contributor.referee1ID.fl_str_mv https://orcid.org/0000-0003-0367-6738
dc.contributor.referee1Lattes.fl_str_mv http://lattes.cnpq.br/1404389625413969
dc.contributor.referee2.fl_str_mv Sakata, Rafael Dors
dc.contributor.referee2ID.fl_str_mv https://orcid.org/0000-0002-7022-3846
dc.contributor.referee2Lattes.fl_str_mv http://lattes.cnpq.br/3547547454752538
contributor_str_mv Pilar, Ronaldo
Schankoski, Rudiele Aparecida
Gava, Giovanna Patrícia
Sakata, Rafael Dors
dc.subject.cnpq.fl_str_mv Área(s) do conhecimento do documento (Tabela CNPq)
topic Área(s) do conhecimento do documento (Tabela CNPq)
Escória de ferroníquel
NBR 16697
cimento portland requisitos
adição
materiais cimentícios suplementares
subject.br-rjbn
dc.subject.por.fl_str_mv Escória de ferroníquel
NBR 16697
cimento portland requisitos
adição
materiais cimentícios suplementares
dc.subject.br-rjbn.none.fl_str_mv subject.br-rjbn
description Among the viable strategies for reducing CO2 emissions by the cement industry is a reduction in the amount of clinker in cement, through the partial replacement of supplementary cementitious materials (SCMs). However, the potential decline in supplies of the most widely used SCMs has been driven by interest in research into other materials. In this context, we present ferronickel slag (FNS), obtained in the production of ferronickel alloys in a rotary electric furnace, which currently has no commercial value, being stored in yards or discarded in landfills. Therefore, the present work sought to analyze the prediction of the addition of FNS in the production of composite Portland cements, following the prescriptions of ABNT NBR 16697 (2018) "Portland Cement - Requirements". The cements were produced at 10%, 20% and 30% mass replacement of clinker by FNS, and were compared to the requirements of the Brazilian standard and to a cement with the addition of 20% limestone filler (FC-20). The materials used in the manufacture of cements were molded and characterized using SEM, x-ray fluorescence, Blaine, laser granulometry, specific mass. Furthermore, we converted the R3 assay to evaluate the reactivity of FNS and limestone. The gypsum content in the cements was defined using the isothermal conduction calorimetry test. The cement tests were carried out in accordance with the prescriptions of ABNT NBR 16697 (2018). According to the results, FNS proved to be viable as a mineral addition, presenting all standard requirements for composite cements (CP II) in the three replacement levels. The cements FNS-10 and FNS-20 were classified as class 40 and the cement FNS-30 as class 30. In the specification resistance tests, a gain in resistance was combined with 91 days of the cements composed with FNS, indicating a greater hydraulic activity in advanced ages. The incorporation of 20% of FNS was considered the optimal content for incorporation into the cement in this research.
publishDate 2024
dc.date.accessioned.fl_str_mv 2024-06-18T13:49:12Z
dc.date.available.fl_str_mv 2024-06-18T13:49:12Z
dc.date.issued.fl_str_mv 2024-01-29
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dc.publisher.none.fl_str_mv Universidade Federal do Espírito Santo
Mestrado em Engenharia Civil
dc.publisher.program.fl_str_mv Programa de Pós-Graduação em Engenharia Civil
dc.publisher.initials.fl_str_mv UFES
dc.publisher.country.fl_str_mv BR
dc.publisher.department.fl_str_mv Centro Tecnológico
publisher.none.fl_str_mv Universidade Federal do Espírito Santo
Mestrado em Engenharia Civil
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