Influence of residual stress depth distribution on lifecycle behaviour of AISI4140
Autor(a) principal: | |
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Data de Publicação: | 2020 |
Outros Autores: | , , |
Tipo de documento: | Artigo |
Idioma: | eng |
Título da fonte: | Repositório Institucional da UFMG |
Texto Completo: | https://doi.org/10.1016/j.procir.2020.02.064 http://hdl.handle.net/1843/56964 https://orcid.org/0000-0003-2015-4077 |
Resumo: | Surface integrity has a major influence on the fatigue behaviour of metallic components. Using deep rolling, the residual stress state can be influenced to a high degree under consideration of the contact stresses between workpiece and tool. This can be used to tailor the residual stress state to improve the fatigue and lifecycle behaviour of metallic componetens. To combine the existing knowledge about the relationship between mechanical load during deep rolling and the residual stress state and lifecycle experiments, a previously developed model is applied to quenched and tempered AISI4140 components to generate parts with similar surface residual stresses but different depth distributions. The parts are stressed using rotating bending tests and the influence of the residual stress state on the residual stress relaxation and lifespan is evaluated. The results show that it is possible to influence the residual stress state to a targeted profile by the adaption of the machining parameters. The performed deep rolling experiments result in two cases: Both parameter variations result in similar compressive surface residual residual stresses. Parameter set A (high pressure, low overlap) generates a higher residual stress penetration depth and a higher roughness, while set B (low pressure, high overlap) generates a lower penetration depth and a smoother surface. The rotating bending tests result in a higher lifetime and a lower residual stress relaxation for parameter set A. |
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2023-07-25T17:34:32Z2023-07-25T17:34:32Z202087450455https://doi.org/10.1016/j.procir.2020.02.0642212-8271http://hdl.handle.net/1843/56964https://orcid.org/0000-0003-2015-4077Surface integrity has a major influence on the fatigue behaviour of metallic components. Using deep rolling, the residual stress state can be influenced to a high degree under consideration of the contact stresses between workpiece and tool. This can be used to tailor the residual stress state to improve the fatigue and lifecycle behaviour of metallic componetens. To combine the existing knowledge about the relationship between mechanical load during deep rolling and the residual stress state and lifecycle experiments, a previously developed model is applied to quenched and tempered AISI4140 components to generate parts with similar surface residual stresses but different depth distributions. The parts are stressed using rotating bending tests and the influence of the residual stress state on the residual stress relaxation and lifespan is evaluated. The results show that it is possible to influence the residual stress state to a targeted profile by the adaption of the machining parameters. The performed deep rolling experiments result in two cases: Both parameter variations result in similar compressive surface residual residual stresses. Parameter set A (high pressure, low overlap) generates a higher residual stress penetration depth and a higher roughness, while set B (low pressure, high overlap) generates a lower penetration depth and a smoother surface. The rotating bending tests result in a higher lifetime and a lower residual stress relaxation for parameter set A.engUniversidade Federal de Minas GeraisUFMGBrasilENG - DEPARTAMENTO DE ENGENHARIA MECÂNICAENGENHARIA - ESCOLA DE ENGENHARIAProcedia CIRPEngenharia de Materiais e MetalúrgicaTensões residuaisResidual stress depth distributionDeep rollingLifecycle behaviourInfluence of residual stress depth distribution on lifecycle behaviour of AISI4140info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/articlehttps://www.sciencedirect.com/science/article/pii/S2212827120301906?via%3DihubKolja MeyerB. DenkenaB. BreidensteinAlexandre Mendes Abraoapplication/pdfinfo:eu-repo/semantics/openAccessreponame:Repositório Institucional da UFMGinstname:Universidade Federal de Minas Gerais (UFMG)instacron:UFMGLICENSELicense.txtLicense.txttext/plain; charset=utf-82042https://repositorio.ufmg.br/bitstream/1843/56964/1/License.txtfa505098d172de0bc8864fc1287ffe22MD51ORIGINALInfluence of residual stress depth distribution on lifecycle behaviour of AISI4140.pdfInfluence of residual stress depth distribution on lifecycle behaviour of AISI4140.pdfapplication/pdf1368388https://repositorio.ufmg.br/bitstream/1843/56964/2/Influence%20of%20residual%20stress%20depth%20distribution%20on%20lifecycle%20behaviour%20of%20%20AISI4140.pdff93be338084103306e15ca8b577379dcMD521843/569642023-07-25 14:34:32.151oai:repositorio.ufmg.br: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Repositório de PublicaçõesPUBhttps://repositorio.ufmg.br/oaiopendoar:2023-07-25T17:34:32Repositório Institucional da UFMG - Universidade Federal de Minas Gerais (UFMG)false |
dc.title.pt_BR.fl_str_mv |
Influence of residual stress depth distribution on lifecycle behaviour of AISI4140 |
title |
Influence of residual stress depth distribution on lifecycle behaviour of AISI4140 |
spellingShingle |
Influence of residual stress depth distribution on lifecycle behaviour of AISI4140 Kolja Meyer Residual stress depth distribution Deep rolling Lifecycle behaviour Engenharia de Materiais e Metalúrgica Tensões residuais |
title_short |
Influence of residual stress depth distribution on lifecycle behaviour of AISI4140 |
title_full |
Influence of residual stress depth distribution on lifecycle behaviour of AISI4140 |
title_fullStr |
Influence of residual stress depth distribution on lifecycle behaviour of AISI4140 |
title_full_unstemmed |
Influence of residual stress depth distribution on lifecycle behaviour of AISI4140 |
title_sort |
Influence of residual stress depth distribution on lifecycle behaviour of AISI4140 |
author |
Kolja Meyer |
author_facet |
Kolja Meyer B. Denkena B. Breidenstein Alexandre Mendes Abrao |
author_role |
author |
author2 |
B. Denkena B. Breidenstein Alexandre Mendes Abrao |
author2_role |
author author author |
dc.contributor.author.fl_str_mv |
Kolja Meyer B. Denkena B. Breidenstein Alexandre Mendes Abrao |
dc.subject.por.fl_str_mv |
Residual stress depth distribution Deep rolling Lifecycle behaviour |
topic |
Residual stress depth distribution Deep rolling Lifecycle behaviour Engenharia de Materiais e Metalúrgica Tensões residuais |
dc.subject.other.pt_BR.fl_str_mv |
Engenharia de Materiais e Metalúrgica Tensões residuais |
description |
Surface integrity has a major influence on the fatigue behaviour of metallic components. Using deep rolling, the residual stress state can be influenced to a high degree under consideration of the contact stresses between workpiece and tool. This can be used to tailor the residual stress state to improve the fatigue and lifecycle behaviour of metallic componetens. To combine the existing knowledge about the relationship between mechanical load during deep rolling and the residual stress state and lifecycle experiments, a previously developed model is applied to quenched and tempered AISI4140 components to generate parts with similar surface residual stresses but different depth distributions. The parts are stressed using rotating bending tests and the influence of the residual stress state on the residual stress relaxation and lifespan is evaluated. The results show that it is possible to influence the residual stress state to a targeted profile by the adaption of the machining parameters. The performed deep rolling experiments result in two cases: Both parameter variations result in similar compressive surface residual residual stresses. Parameter set A (high pressure, low overlap) generates a higher residual stress penetration depth and a higher roughness, while set B (low pressure, high overlap) generates a lower penetration depth and a smoother surface. The rotating bending tests result in a higher lifetime and a lower residual stress relaxation for parameter set A. |
publishDate |
2020 |
dc.date.issued.fl_str_mv |
2020 |
dc.date.accessioned.fl_str_mv |
2023-07-25T17:34:32Z |
dc.date.available.fl_str_mv |
2023-07-25T17:34:32Z |
dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
http://hdl.handle.net/1843/56964 |
dc.identifier.doi.pt_BR.fl_str_mv |
https://doi.org/10.1016/j.procir.2020.02.064 |
dc.identifier.issn.pt_BR.fl_str_mv |
2212-8271 |
dc.identifier.orcid.pt_BR.fl_str_mv |
https://orcid.org/0000-0003-2015-4077 |
url |
https://doi.org/10.1016/j.procir.2020.02.064 http://hdl.handle.net/1843/56964 https://orcid.org/0000-0003-2015-4077 |
identifier_str_mv |
2212-8271 |
dc.language.iso.fl_str_mv |
eng |
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eng |
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Procedia CIRP |
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info:eu-repo/semantics/openAccess |
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openAccess |
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Universidade Federal de Minas Gerais |
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UFMG |
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Brasil |
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ENG - DEPARTAMENTO DE ENGENHARIA MECÂNICA ENGENHARIA - ESCOLA DE ENGENHARIA |
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Universidade Federal de Minas Gerais |
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