Machinability evaluation in hard milling of AISI D2 steel
Autor(a) principal: | |
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Data de Publicação: | 2016 |
Outros Autores: | , , , |
Tipo de documento: | Artigo |
Idioma: | eng |
Título da fonte: | Repositório Institucional da UFMG |
Texto Completo: | https://doi.org/10.1590/1980-5373-MR-2015-0263 http://hdl.handle.net/1843/57175 https://orcid.org/0000-0003-2015-4077 |
Resumo: | Milling of hardened steel components provides considerable benefits in terms of reduced manufacturing cost and time compared to traditional machining. Temperature variation in milling is an important factor affecting the wear of cutting tools. The poor selection of milling parameters may cause excessive tool wear and increased work surface roughness. Hence, there is a need to study the machinability aspects during milling of hardened steel components. In the present work, influence of cutting speed, feed rate and radial depth of cut on milling temperature, surface roughness and cutting force during milling of AISI D2 steel has been investigated using response surface methodology (RSM) based models. From the parametric analysis, it is revealed that temperature increases linearly, whereas surface roughness increases non-linearly with cutting speed. However, for higher values of feed rate, an increased cutting speed considerably reduces the cutting force for specified depth of cut range. The present work also reveals that the selection of best cutting conditions is useful at the CAPP stage in the milling process particularly with tight tolerances. |
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2023-07-28T20:03:10Z2023-07-28T20:03:10Z2016192360369https://doi.org/10.1590/1980-5373-MR-2015-02631980-5373http://hdl.handle.net/1843/57175https://orcid.org/0000-0003-2015-4077Milling of hardened steel components provides considerable benefits in terms of reduced manufacturing cost and time compared to traditional machining. Temperature variation in milling is an important factor affecting the wear of cutting tools. The poor selection of milling parameters may cause excessive tool wear and increased work surface roughness. Hence, there is a need to study the machinability aspects during milling of hardened steel components. In the present work, influence of cutting speed, feed rate and radial depth of cut on milling temperature, surface roughness and cutting force during milling of AISI D2 steel has been investigated using response surface methodology (RSM) based models. From the parametric analysis, it is revealed that temperature increases linearly, whereas surface roughness increases non-linearly with cutting speed. However, for higher values of feed rate, an increased cutting speed considerably reduces the cutting force for specified depth of cut range. The present work also reveals that the selection of best cutting conditions is useful at the CAPP stage in the milling process particularly with tight tolerances.engUniversidade Federal de Minas GeraisUFMGBrasilENG - DEPARTAMENTO DE ENGENHARIA MECÂNICAENGENHARIA - ESCOLA DE ENGENHARIAMachinability Evaluation in Hard Milling of AISI D2 SteelEngenharia de Materiais e MetalúrgicaTecnologiaAISI D2 steelHard millingCutting forcesSurface integrityCutting temperatureMachinability evaluation in hard milling of AISI D2 steelinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/articlehttps://www.scielo.br/j/mr/a/TbpFcwLmHsLFvQXCd3LCjyb/?lang=enVinayak Neelakanth GaitondeSulse Ramesh KarnikCaio Henrique Alves MacielJuan Carlos Campos RubioAlexandre Mendes Abraoapplication/pdfinfo:eu-repo/semantics/openAccessreponame:Repositório Institucional da UFMGinstname:Universidade Federal de Minas Gerais (UFMG)instacron:UFMGLICENSELicense.txtLicense.txttext/plain; charset=utf-82042https://repositorio.ufmg.br/bitstream/1843/57175/1/License.txtfa505098d172de0bc8864fc1287ffe22MD51ORIGINALMachinability Evaluation in Hard Milling of AISI D2 Steel.pdfMachinability Evaluation in Hard Milling of AISI D2 Steel.pdfapplication/pdf4166154https://repositorio.ufmg.br/bitstream/1843/57175/2/Machinability%20Evaluation%20in%20Hard%20Milling%20of%20AISI%20D2%20Steel.pdfe2321b333b6c89ca405f814a91e5f50bMD521843/571752023-07-28 17:03:10.73oai:repositorio.ufmg.br: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Repositório de PublicaçõesPUBhttps://repositorio.ufmg.br/oaiopendoar:2023-07-28T20:03:10Repositório Institucional da UFMG - Universidade Federal de Minas Gerais (UFMG)false |
dc.title.pt_BR.fl_str_mv |
Machinability evaluation in hard milling of AISI D2 steel |
title |
Machinability evaluation in hard milling of AISI D2 steel |
spellingShingle |
Machinability evaluation in hard milling of AISI D2 steel Vinayak Neelakanth Gaitonde AISI D2 steel Hard milling Cutting forces Surface integrity Cutting temperature Engenharia de Materiais e Metalúrgica Tecnologia |
title_short |
Machinability evaluation in hard milling of AISI D2 steel |
title_full |
Machinability evaluation in hard milling of AISI D2 steel |
title_fullStr |
Machinability evaluation in hard milling of AISI D2 steel |
title_full_unstemmed |
Machinability evaluation in hard milling of AISI D2 steel |
title_sort |
Machinability evaluation in hard milling of AISI D2 steel |
author |
Vinayak Neelakanth Gaitonde |
author_facet |
Vinayak Neelakanth Gaitonde Sulse Ramesh Karnik Caio Henrique Alves Maciel Juan Carlos Campos Rubio Alexandre Mendes Abrao |
author_role |
author |
author2 |
Sulse Ramesh Karnik Caio Henrique Alves Maciel Juan Carlos Campos Rubio Alexandre Mendes Abrao |
author2_role |
author author author author |
dc.contributor.author.fl_str_mv |
Vinayak Neelakanth Gaitonde Sulse Ramesh Karnik Caio Henrique Alves Maciel Juan Carlos Campos Rubio Alexandre Mendes Abrao |
dc.subject.por.fl_str_mv |
AISI D2 steel Hard milling Cutting forces Surface integrity Cutting temperature |
topic |
AISI D2 steel Hard milling Cutting forces Surface integrity Cutting temperature Engenharia de Materiais e Metalúrgica Tecnologia |
dc.subject.other.pt_BR.fl_str_mv |
Engenharia de Materiais e Metalúrgica Tecnologia |
description |
Milling of hardened steel components provides considerable benefits in terms of reduced manufacturing cost and time compared to traditional machining. Temperature variation in milling is an important factor affecting the wear of cutting tools. The poor selection of milling parameters may cause excessive tool wear and increased work surface roughness. Hence, there is a need to study the machinability aspects during milling of hardened steel components. In the present work, influence of cutting speed, feed rate and radial depth of cut on milling temperature, surface roughness and cutting force during milling of AISI D2 steel has been investigated using response surface methodology (RSM) based models. From the parametric analysis, it is revealed that temperature increases linearly, whereas surface roughness increases non-linearly with cutting speed. However, for higher values of feed rate, an increased cutting speed considerably reduces the cutting force for specified depth of cut range. The present work also reveals that the selection of best cutting conditions is useful at the CAPP stage in the milling process particularly with tight tolerances. |
publishDate |
2016 |
dc.date.issued.fl_str_mv |
2016 |
dc.date.accessioned.fl_str_mv |
2023-07-28T20:03:10Z |
dc.date.available.fl_str_mv |
2023-07-28T20:03:10Z |
dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
http://hdl.handle.net/1843/57175 |
dc.identifier.doi.pt_BR.fl_str_mv |
https://doi.org/10.1590/1980-5373-MR-2015-0263 |
dc.identifier.issn.pt_BR.fl_str_mv |
1980-5373 |
dc.identifier.orcid.pt_BR.fl_str_mv |
https://orcid.org/0000-0003-2015-4077 |
url |
https://doi.org/10.1590/1980-5373-MR-2015-0263 http://hdl.handle.net/1843/57175 https://orcid.org/0000-0003-2015-4077 |
identifier_str_mv |
1980-5373 |
dc.language.iso.fl_str_mv |
eng |
language |
eng |
dc.relation.ispartof.pt_BR.fl_str_mv |
Machinability Evaluation in Hard Milling of AISI D2 Steel |
dc.rights.driver.fl_str_mv |
info:eu-repo/semantics/openAccess |
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openAccess |
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Universidade Federal de Minas Gerais |
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UFMG |
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Brasil |
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ENG - DEPARTAMENTO DE ENGENHARIA MECÂNICA ENGENHARIA - ESCOLA DE ENGENHARIA |
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Universidade Federal de Minas Gerais |
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