Bending distortion analysis of a steel shaft manufacturing chain from cold drawing to grinding
Autor(a) principal: | |
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Data de Publicação: | 2017 |
Outros Autores: | , , , , |
Tipo de documento: | Artigo |
Idioma: | eng |
Título da fonte: | Repositório Institucional da UFRGS |
Texto Completo: | http://hdl.handle.net/10183/216993 |
Resumo: | Shafts are usually manufactured from bars that are cold drawn, cut machined, induction hardened, straightened, and finally ground. The main distortion is characterized by bending that appears after induction hardening and is corrected by straightening and/or grinding. In this work, the consequence of the variation of manufacturing parameters on the distortion was analyzed for a complete manufacturing route for production of induction hardened shafts made of Grade 1045 steel. A DoE plan was implemented varying the drawing angle, cutting method, induction hardening layer depth, and grinding penetration depth. The distortion was determined by calculating curvature vectors from dimensional analysis by 3D coordinate measurements. Optical microscopy, microhardness testing, residual stress analysis, and FEM process simulation were used to evaluate and understand effects of the main carriers of distortion potential. The drawing process was identified as the most significant influence on the final distortion of the shafts. |
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Dias, Vinicius WaechterRocha, Alexandre da SilvaZottis, JulianaDong, JuanEpp, JérémyZoch, Hans-Werner2020-12-31T04:13:11Z20171073-5623http://hdl.handle.net/10183/216993001087163Shafts are usually manufactured from bars that are cold drawn, cut machined, induction hardened, straightened, and finally ground. The main distortion is characterized by bending that appears after induction hardening and is corrected by straightening and/or grinding. In this work, the consequence of the variation of manufacturing parameters on the distortion was analyzed for a complete manufacturing route for production of induction hardened shafts made of Grade 1045 steel. A DoE plan was implemented varying the drawing angle, cutting method, induction hardening layer depth, and grinding penetration depth. The distortion was determined by calculating curvature vectors from dimensional analysis by 3D coordinate measurements. Optical microscopy, microhardness testing, residual stress analysis, and FEM process simulation were used to evaluate and understand effects of the main carriers of distortion potential. The drawing process was identified as the most significant influence on the final distortion of the shafts.application/pdfengMetallurgical and materials transactions a : physical metallurgy and materials science. [Warrendale]. Vol. 48, no. 4 (Apr. 2017), p. 1893-1902Barras de açoTrefilaçãoBending distortion analysis of a steel shaft manufacturing chain from cold drawing to grindingEstrangeiroinfo:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/openAccessreponame:Repositório Institucional da UFRGSinstname:Universidade Federal do Rio Grande do Sul (UFRGS)instacron:UFRGSTEXT001087163.pdf.txt001087163.pdf.txtExtracted Texttext/plain36128http://www.lume.ufrgs.br/bitstream/10183/216993/2/001087163.pdf.txt619d842e25b0b56b79eb86071d1f57a1MD52ORIGINAL001087163.pdfTexto completo (inglês)application/pdf1276294http://www.lume.ufrgs.br/bitstream/10183/216993/1/001087163.pdff37c6e088d44ee2fdcface8f90ecb32eMD5110183/2169932021-03-09 04:40:52.433337oai:www.lume.ufrgs.br:10183/216993Repositório de PublicaçõesPUBhttps://lume.ufrgs.br/oai/requestopendoar:2021-03-09T07:40:52Repositório Institucional da UFRGS - Universidade Federal do Rio Grande do Sul (UFRGS)false |
dc.title.pt_BR.fl_str_mv |
Bending distortion analysis of a steel shaft manufacturing chain from cold drawing to grinding |
title |
Bending distortion analysis of a steel shaft manufacturing chain from cold drawing to grinding |
spellingShingle |
Bending distortion analysis of a steel shaft manufacturing chain from cold drawing to grinding Dias, Vinicius Waechter Barras de aço Trefilação |
title_short |
Bending distortion analysis of a steel shaft manufacturing chain from cold drawing to grinding |
title_full |
Bending distortion analysis of a steel shaft manufacturing chain from cold drawing to grinding |
title_fullStr |
Bending distortion analysis of a steel shaft manufacturing chain from cold drawing to grinding |
title_full_unstemmed |
Bending distortion analysis of a steel shaft manufacturing chain from cold drawing to grinding |
title_sort |
Bending distortion analysis of a steel shaft manufacturing chain from cold drawing to grinding |
author |
Dias, Vinicius Waechter |
author_facet |
Dias, Vinicius Waechter Rocha, Alexandre da Silva Zottis, Juliana Dong, Juan Epp, Jérémy Zoch, Hans-Werner |
author_role |
author |
author2 |
Rocha, Alexandre da Silva Zottis, Juliana Dong, Juan Epp, Jérémy Zoch, Hans-Werner |
author2_role |
author author author author author |
dc.contributor.author.fl_str_mv |
Dias, Vinicius Waechter Rocha, Alexandre da Silva Zottis, Juliana Dong, Juan Epp, Jérémy Zoch, Hans-Werner |
dc.subject.por.fl_str_mv |
Barras de aço Trefilação |
topic |
Barras de aço Trefilação |
description |
Shafts are usually manufactured from bars that are cold drawn, cut machined, induction hardened, straightened, and finally ground. The main distortion is characterized by bending that appears after induction hardening and is corrected by straightening and/or grinding. In this work, the consequence of the variation of manufacturing parameters on the distortion was analyzed for a complete manufacturing route for production of induction hardened shafts made of Grade 1045 steel. A DoE plan was implemented varying the drawing angle, cutting method, induction hardening layer depth, and grinding penetration depth. The distortion was determined by calculating curvature vectors from dimensional analysis by 3D coordinate measurements. Optical microscopy, microhardness testing, residual stress analysis, and FEM process simulation were used to evaluate and understand effects of the main carriers of distortion potential. The drawing process was identified as the most significant influence on the final distortion of the shafts. |
publishDate |
2017 |
dc.date.issued.fl_str_mv |
2017 |
dc.date.accessioned.fl_str_mv |
2020-12-31T04:13:11Z |
dc.type.driver.fl_str_mv |
Estrangeiro info:eu-repo/semantics/article |
dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
http://hdl.handle.net/10183/216993 |
dc.identifier.issn.pt_BR.fl_str_mv |
1073-5623 |
dc.identifier.nrb.pt_BR.fl_str_mv |
001087163 |
identifier_str_mv |
1073-5623 001087163 |
url |
http://hdl.handle.net/10183/216993 |
dc.language.iso.fl_str_mv |
eng |
language |
eng |
dc.relation.ispartof.pt_BR.fl_str_mv |
Metallurgical and materials transactions a : physical metallurgy and materials science. [Warrendale]. Vol. 48, no. 4 (Apr. 2017), p. 1893-1902 |
dc.rights.driver.fl_str_mv |
info:eu-repo/semantics/openAccess |
eu_rights_str_mv |
openAccess |
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application/pdf |
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reponame:Repositório Institucional da UFRGS instname:Universidade Federal do Rio Grande do Sul (UFRGS) instacron:UFRGS |
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UFRGS |
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Repositório Institucional da UFRGS |
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