Bending distortion analysis of a steel shaft manufacturing chain from cold drawing to grinding

Detalhes bibliográficos
Autor(a) principal: Dias, Vinicius Waechter
Data de Publicação: 2017
Outros Autores: Rocha, Alexandre da Silva, Zottis, Juliana, Dong, Juan, Epp, Jérémy, Zoch, Hans-Werner
Tipo de documento: Artigo
Idioma: eng
Título da fonte: Repositório Institucional da UFRGS
Texto Completo: http://hdl.handle.net/10183/216993
Resumo: Shafts are usually manufactured from bars that are cold drawn, cut machined, induction hardened, straightened, and finally ground. The main distortion is characterized by bending that appears after induction hardening and is corrected by straightening and/or grinding. In this work, the consequence of the variation of manufacturing parameters on the distortion was analyzed for a complete manufacturing route for production of induction hardened shafts made of Grade 1045 steel. A DoE plan was implemented varying the drawing angle, cutting method, induction hardening layer depth, and grinding penetration depth. The distortion was determined by calculating curvature vectors from dimensional analysis by 3D coordinate measurements. Optical microscopy, microhardness testing, residual stress analysis, and FEM process simulation were used to evaluate and understand effects of the main carriers of distortion potential. The drawing process was identified as the most significant influence on the final distortion of the shafts.
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spelling Dias, Vinicius WaechterRocha, Alexandre da SilvaZottis, JulianaDong, JuanEpp, JérémyZoch, Hans-Werner2020-12-31T04:13:11Z20171073-5623http://hdl.handle.net/10183/216993001087163Shafts are usually manufactured from bars that are cold drawn, cut machined, induction hardened, straightened, and finally ground. The main distortion is characterized by bending that appears after induction hardening and is corrected by straightening and/or grinding. In this work, the consequence of the variation of manufacturing parameters on the distortion was analyzed for a complete manufacturing route for production of induction hardened shafts made of Grade 1045 steel. A DoE plan was implemented varying the drawing angle, cutting method, induction hardening layer depth, and grinding penetration depth. The distortion was determined by calculating curvature vectors from dimensional analysis by 3D coordinate measurements. Optical microscopy, microhardness testing, residual stress analysis, and FEM process simulation were used to evaluate and understand effects of the main carriers of distortion potential. The drawing process was identified as the most significant influence on the final distortion of the shafts.application/pdfengMetallurgical and materials transactions a : physical metallurgy and materials science. [Warrendale]. Vol. 48, no. 4 (Apr. 2017), p. 1893-1902Barras de açoTrefilaçãoBending distortion analysis of a steel shaft manufacturing chain from cold drawing to grindingEstrangeiroinfo:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/openAccessreponame:Repositório Institucional da UFRGSinstname:Universidade Federal do Rio Grande do Sul (UFRGS)instacron:UFRGSTEXT001087163.pdf.txt001087163.pdf.txtExtracted Texttext/plain36128http://www.lume.ufrgs.br/bitstream/10183/216993/2/001087163.pdf.txt619d842e25b0b56b79eb86071d1f57a1MD52ORIGINAL001087163.pdfTexto completo (inglês)application/pdf1276294http://www.lume.ufrgs.br/bitstream/10183/216993/1/001087163.pdff37c6e088d44ee2fdcface8f90ecb32eMD5110183/2169932021-03-09 04:40:52.433337oai:www.lume.ufrgs.br:10183/216993Repositório de PublicaçõesPUBhttps://lume.ufrgs.br/oai/requestopendoar:2021-03-09T07:40:52Repositório Institucional da UFRGS - Universidade Federal do Rio Grande do Sul (UFRGS)false
dc.title.pt_BR.fl_str_mv Bending distortion analysis of a steel shaft manufacturing chain from cold drawing to grinding
title Bending distortion analysis of a steel shaft manufacturing chain from cold drawing to grinding
spellingShingle Bending distortion analysis of a steel shaft manufacturing chain from cold drawing to grinding
Dias, Vinicius Waechter
Barras de aço
Trefilação
title_short Bending distortion analysis of a steel shaft manufacturing chain from cold drawing to grinding
title_full Bending distortion analysis of a steel shaft manufacturing chain from cold drawing to grinding
title_fullStr Bending distortion analysis of a steel shaft manufacturing chain from cold drawing to grinding
title_full_unstemmed Bending distortion analysis of a steel shaft manufacturing chain from cold drawing to grinding
title_sort Bending distortion analysis of a steel shaft manufacturing chain from cold drawing to grinding
author Dias, Vinicius Waechter
author_facet Dias, Vinicius Waechter
Rocha, Alexandre da Silva
Zottis, Juliana
Dong, Juan
Epp, Jérémy
Zoch, Hans-Werner
author_role author
author2 Rocha, Alexandre da Silva
Zottis, Juliana
Dong, Juan
Epp, Jérémy
Zoch, Hans-Werner
author2_role author
author
author
author
author
dc.contributor.author.fl_str_mv Dias, Vinicius Waechter
Rocha, Alexandre da Silva
Zottis, Juliana
Dong, Juan
Epp, Jérémy
Zoch, Hans-Werner
dc.subject.por.fl_str_mv Barras de aço
Trefilação
topic Barras de aço
Trefilação
description Shafts are usually manufactured from bars that are cold drawn, cut machined, induction hardened, straightened, and finally ground. The main distortion is characterized by bending that appears after induction hardening and is corrected by straightening and/or grinding. In this work, the consequence of the variation of manufacturing parameters on the distortion was analyzed for a complete manufacturing route for production of induction hardened shafts made of Grade 1045 steel. A DoE plan was implemented varying the drawing angle, cutting method, induction hardening layer depth, and grinding penetration depth. The distortion was determined by calculating curvature vectors from dimensional analysis by 3D coordinate measurements. Optical microscopy, microhardness testing, residual stress analysis, and FEM process simulation were used to evaluate and understand effects of the main carriers of distortion potential. The drawing process was identified as the most significant influence on the final distortion of the shafts.
publishDate 2017
dc.date.issued.fl_str_mv 2017
dc.date.accessioned.fl_str_mv 2020-12-31T04:13:11Z
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dc.identifier.issn.pt_BR.fl_str_mv 1073-5623
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dc.relation.ispartof.pt_BR.fl_str_mv Metallurgical and materials transactions a : physical metallurgy and materials science. [Warrendale]. Vol. 48, no. 4 (Apr. 2017), p. 1893-1902
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