Secagem de misturas de polpa de frutas tropicais em leito de jorro

Detalhes bibliográficos
Autor(a) principal: Souza, Josilma Silva de
Data de Publicação: 2009
Tipo de documento: Tese
Idioma: por
Título da fonte: Repositório Institucional da UFRN
Texto Completo: https://repositorio.ufrn.br/jspui/handle/123456789/15892
Resumo: Drying of fruit pulps in spouted beds of inert particles has been indicated as a viable technique to produce fruit powders. Most of the processes employed to produce dried fruit pulps and juices, such as Foam Mat, encapsulation by co-crystallization and spray drying utilize adjuvant and additives (such as thickeners, coating materials, emulsifiers, acidulants, flavors and dyes), which is not always desirable. The fruit pulp composition exerts an important effect on the fruit powder production using a spouted bed. In the study by Medeiros (2001) it was concluded that lipids, starch and pectin contents play an important role on the process performance, enhancing the powder production; however, the drying of fruit pulps containing high content of reducing sugars (glucose and fructose) is practically unviable. This work has the objective of expanding the studies on drying of fruit pulps in spouted bed with aid of adjuvant (lipids, starch and pectin) aiming to enhance the dryer performance without jeopardizing the sensorial quality of the product. The optimum composition obtained by Medeiros (2001) was the basis for preparing the mixtures of pulps. The mixture formulations included pulps of mango (Mangifera indica), umbu (Spondias tuberosa) and red mombin (Spondia purpurea) with addition of cornstarch, pectin and lipids. Different products were used as lipids source: olive and Brazil nut oils, coconut milk, heavy milk, powder of palm fat and palm olein. First of all, experiments were conducted to define the best formulation of the fruit pulps mixture. This definition was based on the drying performance obtained for each mixture and on the sensorial characteristics of the dry powder. The mixture formulations were submitted to drying at fixed operating conditions of drying and atomizing air flow rate, load of inert particles, temperature and flow rate of the mixture. The best results were obtained with the compositions having powder of palm fat and palm olein in terms of the drying performance and sensorial analysis. Physical and physicochemical characteristics were determined for the dry powders obtained from the mixtures formulations. Solubility and reconstitution time as well as the properties of the product after reconstitution were also evaluated. According to these analyses, the powder from the mixtures formulations presented similar characteristics and compatible quality to those produced in other types of dryers. Considering that the palm olein is produced in Brazil and that it has been used in the food industry substituting the palm fat powder, further studies on drying performance were conducted with the composition that included the palm olein. A complete factorial design of experiments 23, with three repetitions at the central point was conducted to evaluate the effects of the air temperature, feeding flow rate and intermittence time on the responses related to the process performance (powder collection efficiency, material retained in the bed and angle of repose of the inert particles after the process) and to the product quality (mean moisture content, loss of vitamin C and solubility). Powder production was uniform for the majority of the experiments and the higher efficiency with lower retention in the bed (59.2% and 1.8g, respectively) were obtained for the air temperature of 80°C, mixture feed rate of 5ml/min in intervals of 10 min. The statistical analysis of the results showed that the process variables had individual or combined significant influences on the powder collection efficiency, material retention in the bed, powder moisture content and loss of vitamin C. At the experimental ranges of this work, the angle of repose and solubility were not influenced by the operating variables. From the results of the experimental design, statistical models were obtained for the powder moisture content and loss of vitamin C
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spelling Souza, Josilma Silva dehttp://lattes.cnpq.br/4187131535620190http://buscatextual.cnpq.br/buscatextual/visualizacv.do?id=K4788622A0Rocha, Sandra Cristina dos Santoshttp://lattes.cnpq.br/3173533801776868Alsina, Odelsia Leonor Sanchez dehttp://buscatextual.cnpq.br/buscatextual/visualizacv.do?id=K4783955Z6Correia, Roberta Targino Pintohttp://buscatextual.cnpq.br/buscatextual/visualizacv.do?id=K4798196E6Passos, Maria Laura de AzevedoPASSOS, Maria Laura de AzevedoSouza, Domingos Fabiano de Santanahttp://lattes.cnpq.br/7400460833577257Medeiros, Maria de Fátima Dantas de2014-12-17T15:01:48Z2014-09-262014-12-17T15:01:48Z2009-11-06SOUZA, Josilma Silva de. Secagem de misturas de polpa de frutas tropicais em leito de jorro. 2009. 178 f. Tese (Doutorado em Pesquisa e Desenvolvimento de Tecnologias Regionais) - Universidade Federal do Rio Grande do Norte, Natal, 2009.https://repositorio.ufrn.br/jspui/handle/123456789/15892Drying of fruit pulps in spouted beds of inert particles has been indicated as a viable technique to produce fruit powders. Most of the processes employed to produce dried fruit pulps and juices, such as Foam Mat, encapsulation by co-crystallization and spray drying utilize adjuvant and additives (such as thickeners, coating materials, emulsifiers, acidulants, flavors and dyes), which is not always desirable. The fruit pulp composition exerts an important effect on the fruit powder production using a spouted bed. In the study by Medeiros (2001) it was concluded that lipids, starch and pectin contents play an important role on the process performance, enhancing the powder production; however, the drying of fruit pulps containing high content of reducing sugars (glucose and fructose) is practically unviable. This work has the objective of expanding the studies on drying of fruit pulps in spouted bed with aid of adjuvant (lipids, starch and pectin) aiming to enhance the dryer performance without jeopardizing the sensorial quality of the product. The optimum composition obtained by Medeiros (2001) was the basis for preparing the mixtures of pulps. The mixture formulations included pulps of mango (Mangifera indica), umbu (Spondias tuberosa) and red mombin (Spondia purpurea) with addition of cornstarch, pectin and lipids. Different products were used as lipids source: olive and Brazil nut oils, coconut milk, heavy milk, powder of palm fat and palm olein. First of all, experiments were conducted to define the best formulation of the fruit pulps mixture. This definition was based on the drying performance obtained for each mixture and on the sensorial characteristics of the dry powder. The mixture formulations were submitted to drying at fixed operating conditions of drying and atomizing air flow rate, load of inert particles, temperature and flow rate of the mixture. The best results were obtained with the compositions having powder of palm fat and palm olein in terms of the drying performance and sensorial analysis. Physical and physicochemical characteristics were determined for the dry powders obtained from the mixtures formulations. Solubility and reconstitution time as well as the properties of the product after reconstitution were also evaluated. According to these analyses, the powder from the mixtures formulations presented similar characteristics and compatible quality to those produced in other types of dryers. Considering that the palm olein is produced in Brazil and that it has been used in the food industry substituting the palm fat powder, further studies on drying performance were conducted with the composition that included the palm olein. A complete factorial design of experiments 23, with three repetitions at the central point was conducted to evaluate the effects of the air temperature, feeding flow rate and intermittence time on the responses related to the process performance (powder collection efficiency, material retained in the bed and angle of repose of the inert particles after the process) and to the product quality (mean moisture content, loss of vitamin C and solubility). Powder production was uniform for the majority of the experiments and the higher efficiency with lower retention in the bed (59.2% and 1.8g, respectively) were obtained for the air temperature of 80°C, mixture feed rate of 5ml/min in intervals of 10 min. The statistical analysis of the results showed that the process variables had individual or combined significant influences on the powder collection efficiency, material retention in the bed, powder moisture content and loss of vitamin C. At the experimental ranges of this work, the angle of repose and solubility were not influenced by the operating variables. From the results of the experimental design, statistical models were obtained for the powder moisture content and loss of vitamin CA secagem de polpas de frutas em secador de leito de jorro com partículas inertes tem sido indicada como uma fonte alternativa para a produção de polpas de frutas em pó. A maioria dos processos empregados na produção de polpas e sucos de frutas, tais como Foam Mat, encapsulação por co-cristalização, secagem por atomização em spray dryer, envolvem a utilização de uma série de adjuvantes e aditivos (espessantes, encapsulantes, emulsificantes, acidulantes, aromas e corantes). Na obtenção de polpas de frutas em pó no leito de jorro, a composição da fruta exerce importante efeito sobre o desempenho do processo. Estudos realizados por Medeiros (2001) revelaram que tanto os lipídios como o amido e a pectina presentes nas frutas facilitam a produção do pó, porém a secagem de polpas de frutas com elevado teor de açúcares redutores (glicose e frutose) era praticamente inviabilizada. O objetivo do presente trabalho foi ampliar os estudos relativos à secagem de misturas de polpas de frutas, em leito de jorro acrescidas de adjuvantes (lipídios, amido e pectina), visando obter uma melhor performance do secador sem o comprometimento da qualidade sensorial e da composição do produto. A preparação destas misturas foi baseada na composição ótima encontrada por Medeiros (2001). Foram formuladas misturas de polpas de frutas (manga, umbu e seriguela) com adição de adjuvantes (amido de milho, pectina e lipídios). Como fonte de lipídios foram utilizados diferentes tipos de produtos: azeites extra virgem de oliva e de castanha do Pará, leite de coco, creme de leite, gordura da palma em pó e oleína de palma. Inicialmente, foram realizados experimentos para selecionar a melhor formulação para a mistura de polpas de frutas. Esta seleção se baseou no desempenho da secagem de cada mistura e características sensoriais do pó. Para tanto, as misturas foram submetidas à secagem, em condições operacionais (vazão do ar de secagem e de atomização, carga de inerte, temperatura e vazão de alimentação) fixas. Os resultados mostraram que entre as formulações desenvolvidas, aquelas que continham gordura de palma em pó e oleína de palma em sua composição, além de bem avaliadas nos testes sensoriais, se adequaram bem ao processo de secagem no leito de jorro. As misturas em pó foram criteriosamente avaliadas, com respeito às suas características físicas e físico-químicas. Avaliou-se também a solubilidade e o tempo de reconstituição das misturas, bem como às propriedades das misturas reconstituídas. De acordo com os resultados as misturas de frutas em pó apresentaram características semelhantes e qualidade compatível com a de alimentos vegetais em pó produzidos em outros tipos de secadores. Considerando que a oleína de palma é produzida no Brasil e está sendo utilizada pela indústria de alimentos em substituição a gordura de palma, optou-se por prosseguir os estudos relativos ao desempenho do processo com a mistura que incluía a oleína na sua formulação. Utilizando um planejamento experimental do tipo fatorial completo 23, com três réplicas no ponto central, foi realizado uma série de experimentos de secagem para avaliar os efeitos das variáveis de operação temperatura, vazão de alimentação e tempo de intermitência) sobre variáveis respostas relativas ao desempenho do processo (rendimento e retenção de material no leito), ângulo de repouso do leito de partículas revestidas e à qualidade do produto (umidade do pó, perdas de vitamina C e solubilidade). Na maioria dos experimentos a produção de pó foi uniforme e o maior rendimento e menor retenção de material no leito, 59,2% e 1,8g, respectivamente, foram alcançados quando a temperatura de entrada do ar foi fixada em 80°C, com alimentação de 5ml/min de mistura vazão em intervalos tempo de 10 minutos. A análise estatística dos resultados mostrou que as variáveis de processo e operação, individualmente ou de forma combinada, apresentaram efeitos significativos sobre as variáveis respostas analisadas rendimento, retenção de material no leito, umidade do pó e perdas de vitamina C. Na faixa de condições operacionais em que foram conduzidos os experimentos as variáveis respostas ângulo de repouso e solubilidade não sofreram influências significativas das variáveis de operação. Foi possível obter modelos estatisticamente significativos e preditivos para as variáveis umidade do pó e perdas de vitamina CCoordenação de Aperfeiçoamento de Pessoal de Nível Superiorapplication/pdfporUniversidade Federal do Rio Grande do NortePrograma de Pós-Graduação em Engenharia QuímicaUFRNBRPesquisa e Desenvolvimento de Tecnologias RegionaisMistura de frutasSecagemLeito de jorroPlanejamento experimentalCNPQ::ENGENHARIAS::ENGENHARIA QUIMICASecagem de misturas de polpa de frutas tropicais em leito de jorroinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/doctoralThesisinfo:eu-repo/semantics/openAccessreponame:Repositório Institucional da UFRNinstname:Universidade Federal do Rio Grande do Norte (UFRN)instacron:UFRNORIGINALJosilmaSS_TESE.pdfapplication/pdf2718047https://repositorio.ufrn.br/bitstream/123456789/15892/1/JosilmaSS_TESE.pdfe7e22cd529d5f342e8515f13653f9c1dMD51TEXTJosilmaSS_TESE.pdf.txtJosilmaSS_TESE.pdf.txtExtracted texttext/plain321751https://repositorio.ufrn.br/bitstream/123456789/15892/6/JosilmaSS_TESE.pdf.txt9f0a30333314f768d6dbd4b01f5efefdMD56THUMBNAILJosilmaSS_TESE.pdf.jpgJosilmaSS_TESE.pdf.jpgIM Thumbnailimage/jpeg4007https://repositorio.ufrn.br/bitstream/123456789/15892/7/JosilmaSS_TESE.pdf.jpg8327830c6aea5b17c988623b7630099bMD57123456789/158922017-11-02 05:50:58.88oai:https://repositorio.ufrn.br:123456789/15892Repositório de PublicaçõesPUBhttp://repositorio.ufrn.br/oai/opendoar:2017-11-02T08:50:58Repositório Institucional da UFRN - Universidade Federal do Rio Grande do Norte (UFRN)false
dc.title.por.fl_str_mv Secagem de misturas de polpa de frutas tropicais em leito de jorro
title Secagem de misturas de polpa de frutas tropicais em leito de jorro
spellingShingle Secagem de misturas de polpa de frutas tropicais em leito de jorro
Souza, Josilma Silva de
Mistura de frutas
Secagem
Leito de jorro
Planejamento experimental
CNPQ::ENGENHARIAS::ENGENHARIA QUIMICA
title_short Secagem de misturas de polpa de frutas tropicais em leito de jorro
title_full Secagem de misturas de polpa de frutas tropicais em leito de jorro
title_fullStr Secagem de misturas de polpa de frutas tropicais em leito de jorro
title_full_unstemmed Secagem de misturas de polpa de frutas tropicais em leito de jorro
title_sort Secagem de misturas de polpa de frutas tropicais em leito de jorro
author Souza, Josilma Silva de
author_facet Souza, Josilma Silva de
author_role author
dc.contributor.authorID.por.fl_str_mv
dc.contributor.authorLattes.por.fl_str_mv http://lattes.cnpq.br/4187131535620190
dc.contributor.advisorID.por.fl_str_mv
dc.contributor.advisorLattes.por.fl_str_mv http://buscatextual.cnpq.br/buscatextual/visualizacv.do?id=K4788622A0
dc.contributor.advisor-co1ID.por.fl_str_mv
dc.contributor.referees1.pt_BR.fl_str_mv Alsina, Odelsia Leonor Sanchez de
dc.contributor.referees1ID.por.fl_str_mv
dc.contributor.referees1Lattes.por.fl_str_mv http://buscatextual.cnpq.br/buscatextual/visualizacv.do?id=K4783955Z6
dc.contributor.referees2.pt_BR.fl_str_mv Correia, Roberta Targino Pinto
dc.contributor.referees2ID.por.fl_str_mv
dc.contributor.referees2Lattes.por.fl_str_mv http://buscatextual.cnpq.br/buscatextual/visualizacv.do?id=K4798196E6
dc.contributor.referees3.pt_BR.fl_str_mv Passos, Maria Laura de Azevedo
dc.contributor.referees3ID.por.fl_str_mv
dc.contributor.referees3Lattes.por.fl_str_mv PASSOS, Maria Laura de Azevedo
dc.contributor.referees4.pt_BR.fl_str_mv Souza, Domingos Fabiano de Santana
dc.contributor.referees4ID.por.fl_str_mv
dc.contributor.referees4Lattes.por.fl_str_mv http://lattes.cnpq.br/7400460833577257
dc.contributor.author.fl_str_mv Souza, Josilma Silva de
dc.contributor.advisor-co1.fl_str_mv Rocha, Sandra Cristina dos Santos
dc.contributor.advisor-co1Lattes.fl_str_mv http://lattes.cnpq.br/3173533801776868
dc.contributor.advisor1.fl_str_mv Medeiros, Maria de Fátima Dantas de
contributor_str_mv Rocha, Sandra Cristina dos Santos
Medeiros, Maria de Fátima Dantas de
dc.subject.por.fl_str_mv Mistura de frutas
Secagem
Leito de jorro
Planejamento experimental
topic Mistura de frutas
Secagem
Leito de jorro
Planejamento experimental
CNPQ::ENGENHARIAS::ENGENHARIA QUIMICA
dc.subject.cnpq.fl_str_mv CNPQ::ENGENHARIAS::ENGENHARIA QUIMICA
description Drying of fruit pulps in spouted beds of inert particles has been indicated as a viable technique to produce fruit powders. Most of the processes employed to produce dried fruit pulps and juices, such as Foam Mat, encapsulation by co-crystallization and spray drying utilize adjuvant and additives (such as thickeners, coating materials, emulsifiers, acidulants, flavors and dyes), which is not always desirable. The fruit pulp composition exerts an important effect on the fruit powder production using a spouted bed. In the study by Medeiros (2001) it was concluded that lipids, starch and pectin contents play an important role on the process performance, enhancing the powder production; however, the drying of fruit pulps containing high content of reducing sugars (glucose and fructose) is practically unviable. This work has the objective of expanding the studies on drying of fruit pulps in spouted bed with aid of adjuvant (lipids, starch and pectin) aiming to enhance the dryer performance without jeopardizing the sensorial quality of the product. The optimum composition obtained by Medeiros (2001) was the basis for preparing the mixtures of pulps. The mixture formulations included pulps of mango (Mangifera indica), umbu (Spondias tuberosa) and red mombin (Spondia purpurea) with addition of cornstarch, pectin and lipids. Different products were used as lipids source: olive and Brazil nut oils, coconut milk, heavy milk, powder of palm fat and palm olein. First of all, experiments were conducted to define the best formulation of the fruit pulps mixture. This definition was based on the drying performance obtained for each mixture and on the sensorial characteristics of the dry powder. The mixture formulations were submitted to drying at fixed operating conditions of drying and atomizing air flow rate, load of inert particles, temperature and flow rate of the mixture. The best results were obtained with the compositions having powder of palm fat and palm olein in terms of the drying performance and sensorial analysis. Physical and physicochemical characteristics were determined for the dry powders obtained from the mixtures formulations. Solubility and reconstitution time as well as the properties of the product after reconstitution were also evaluated. According to these analyses, the powder from the mixtures formulations presented similar characteristics and compatible quality to those produced in other types of dryers. Considering that the palm olein is produced in Brazil and that it has been used in the food industry substituting the palm fat powder, further studies on drying performance were conducted with the composition that included the palm olein. A complete factorial design of experiments 23, with three repetitions at the central point was conducted to evaluate the effects of the air temperature, feeding flow rate and intermittence time on the responses related to the process performance (powder collection efficiency, material retained in the bed and angle of repose of the inert particles after the process) and to the product quality (mean moisture content, loss of vitamin C and solubility). Powder production was uniform for the majority of the experiments and the higher efficiency with lower retention in the bed (59.2% and 1.8g, respectively) were obtained for the air temperature of 80°C, mixture feed rate of 5ml/min in intervals of 10 min. The statistical analysis of the results showed that the process variables had individual or combined significant influences on the powder collection efficiency, material retention in the bed, powder moisture content and loss of vitamin C. At the experimental ranges of this work, the angle of repose and solubility were not influenced by the operating variables. From the results of the experimental design, statistical models were obtained for the powder moisture content and loss of vitamin C
publishDate 2009
dc.date.issued.fl_str_mv 2009-11-06
dc.date.accessioned.fl_str_mv 2014-12-17T15:01:48Z
dc.date.available.fl_str_mv 2014-09-26
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dc.identifier.citation.fl_str_mv SOUZA, Josilma Silva de. Secagem de misturas de polpa de frutas tropicais em leito de jorro. 2009. 178 f. Tese (Doutorado em Pesquisa e Desenvolvimento de Tecnologias Regionais) - Universidade Federal do Rio Grande do Norte, Natal, 2009.
dc.identifier.uri.fl_str_mv https://repositorio.ufrn.br/jspui/handle/123456789/15892
identifier_str_mv SOUZA, Josilma Silva de. Secagem de misturas de polpa de frutas tropicais em leito de jorro. 2009. 178 f. Tese (Doutorado em Pesquisa e Desenvolvimento de Tecnologias Regionais) - Universidade Federal do Rio Grande do Norte, Natal, 2009.
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