S?ntese de adesivo lignina-fenol-formalde?do para pain?is de madeira

Detalhes bibliográficos
Autor(a) principal: Souza, Rafael Eloy de
Data de Publicação: 2020
Tipo de documento: Dissertação
Idioma: por
Título da fonte: Biblioteca Digital de Teses e Dissertações da UFRRJ
Texto Completo: https://tede.ufrrj.br/jspui/handle/jspui/6297
Resumo: Lignin is a by-product generated on a large scale in the wood pulping process and has currently been used to generate energy in the pulp mill itself. Due to its phenolic structure, it has been studied for several application purposes in different products on the market. An alternative to the use of this lignin has been to use phenolic adhesives for wood boards. However, due to the low reactivity of eucalypt kraft lignin with formaldehyde during the adhesive synthesis process, many studies have been carried out to improve this characteristic of lignin and thus obtain an adhesive with properties comparable to the current wood adhesives found on the market. Phenolation has been a promising methodology for increasing the reactivity of lignin. Based on this premise, this work aimed to phenolate an eucalypt kraft lignin for the synthesis and characterization of phenolic adhesives. Six lignin-phenol-formaldehyde adhesives samples were synthesized using phenolated and non-phenolated lignin in substitution proportions of 30%, 40% and 50% of the phenol, in addition it was prepared a control sample, in which there was no substitution of phenol by lignin. A commercial adhesive sample was also used in order to compare the results, totalizing eight treatments. For each treatment, a plywood was made under the same conditions (time, temperature, and pressure), and eight specimens were produced to perform the test of resistance of the glue line to shear strength. The phenolation process increased the reactivity of lignin kraft by 14.7%, with an increase in phenolic components in the lignin structure. The use of lignin had effects on the properties of the synthesized adhesives, both for non-phenolated lignin and for phenolated lignin. According to the results found, there was no statistical difference, at the 95% probability level in the Scott-Knott test, among the treatments for the test of resistance of the glue line to shear strength, except for the treatments with 30% substitution by phenolated lignin and non-phenolated. The other treatments met the minimum requirements for shear strength specified by the European standard EN 314-2 (1993). Kraft lignin has shown promise in the production of lignin-based bioproducts. It was possible to use kraft lignin to synthesize phenol formaldehyde adhesives in partial replacement to phenol. The adhesive with 50% of replacement with phenolated lignin was considered the best from the adhesives synthesized due to higher percentage of replacement and faster gel time.
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spelling Gomes, Fernando Jos? Borges064.999.456-81http://lattes.cnpq.br/0502504979310236Brito, Edv? Oliveira208.400.981-20Lelis, Roberto Carlos Costa497.049.906-34Gomes, Fernando Jos? BorgesSantos, Fernando AlmeidaLongue J?nior, DaltonBatalha, Larisse Aparecida Ribas086.921.466-76http://lattes.cnpq.br/0648250603620769Souza, Rafael Eloy de2023-01-31T18:20:38Z2020-02-18SOUZA, Rafael Eloy de. S?ntese de adesivo lignina-fenol-formalde?do para pain?is de madeira. 2020. 40 f. Disserta??o (Mestrado em Ci?ncias Ambientais e Florestais) - Instituto de Florestas, Universidade Federal Rural do Rio de Janeiro, Serop?dica, RJ, 2020.https://tede.ufrrj.br/jspui/handle/jspui/6297Lignin is a by-product generated on a large scale in the wood pulping process and has currently been used to generate energy in the pulp mill itself. Due to its phenolic structure, it has been studied for several application purposes in different products on the market. An alternative to the use of this lignin has been to use phenolic adhesives for wood boards. However, due to the low reactivity of eucalypt kraft lignin with formaldehyde during the adhesive synthesis process, many studies have been carried out to improve this characteristic of lignin and thus obtain an adhesive with properties comparable to the current wood adhesives found on the market. Phenolation has been a promising methodology for increasing the reactivity of lignin. Based on this premise, this work aimed to phenolate an eucalypt kraft lignin for the synthesis and characterization of phenolic adhesives. Six lignin-phenol-formaldehyde adhesives samples were synthesized using phenolated and non-phenolated lignin in substitution proportions of 30%, 40% and 50% of the phenol, in addition it was prepared a control sample, in which there was no substitution of phenol by lignin. A commercial adhesive sample was also used in order to compare the results, totalizing eight treatments. For each treatment, a plywood was made under the same conditions (time, temperature, and pressure), and eight specimens were produced to perform the test of resistance of the glue line to shear strength. The phenolation process increased the reactivity of lignin kraft by 14.7%, with an increase in phenolic components in the lignin structure. The use of lignin had effects on the properties of the synthesized adhesives, both for non-phenolated lignin and for phenolated lignin. According to the results found, there was no statistical difference, at the 95% probability level in the Scott-Knott test, among the treatments for the test of resistance of the glue line to shear strength, except for the treatments with 30% substitution by phenolated lignin and non-phenolated. The other treatments met the minimum requirements for shear strength specified by the European standard EN 314-2 (1993). Kraft lignin has shown promise in the production of lignin-based bioproducts. It was possible to use kraft lignin to synthesize phenol formaldehyde adhesives in partial replacement to phenol. The adhesive with 50% of replacement with phenolated lignin was considered the best from the adhesives synthesized due to higher percentage of replacement and faster gel time.A lignina ? um subproduto gerado em larga escala no processo de polpa??o da madeira e atualmente tem sido utilizada para gera??o de energia na pr?pria f?brica. Devido a sua estrutura fen?lica, ela vem sendo estudada para diversos fins de aplica??o em diferentes produtos no mercado. Uma alternativa para utiliza??o dessa lignina tem sido a de usos em adesivos fen?licos para pain?is de madeira. Por?m, devido a baixa reatividade da lignina kraft de eucalipto com o formalde?do durante o processo de s?ntese do adesivo, muitos estudos v?m sendo realizados para melhorar essa caracter?stica da lignina e assim obter um adesivo com propriedades comparativas aos atuais adesivos para madeiras encontrados no mercado. A fenola??o tem sido uma metodologia promissora para aumentar a reatividade da lignina. A partir dessa premissa, esse trabalho objetivou-se em fenolar a lignina kraft de eucalipto para s?ntese e caracteriza??o de adesivos fen?licos. Foram sintetizados seis adesivos lignina-fenol-formalde?do usando lignina fenolada e n?o fenolada em propor??es de substitui??o de 30%, 40% e 50% do fenol, e adicionalmente foi preparado uma amostra controle, em que n?o houve substitui??o do fenol por lignina. Utilizou-se tamb?m uma amostra de adesivo comercial a fim de compara??o dos resultados, totalizando oito tratamentos. Para cada tratamento foram confeccionados um painel compensado sob mesmas condi??es (tempo, temperatura e press?o) e produzidos oito corpos de prova para realiza??o do teste de resist?ncia da linha de cola ao esfor?o de cisalhamento. O processo de fenola??o aumentou em 14,7% a reatividade da lignina kraft, havendo incremento de componentes fen?licos nas estruturas da lignina. A utiliza??o de lignina teve efeitos nas propriedades dos adesivos sintetizados, tanto para os de lignina n?o fenolada, quanto para os de lignina fenolada. De acordo com os resultados encontrados, n?o houve diferen?a estat?stica, ao n?vel de 95% de probabilidade pelo teste de Scott-Knott, entre os tratamentos para o teste de resist?ncia da linha de cola ao esfor?o de cisalhamento, exceto pelos tratamentos com 30% de substitui??o por lignina fenolada e n?o fenolada, atendendo os requisitos m?nimos de resist?ncia ao cisalhamento especificado pela norma europeia EN 314-2 (1993). Foi poss?vel a utiliza??o da lignina kraft para s?ntese dos adesivos fenol formalde?do em substitui??o parcial ao fenol. O adesivo considerado melhor foi o de 50% de substitui??o de lignina fenolada devido a maior taxa de substitui??o e melhor tempo de forma??o de gel.Submitted by Jorge Silva (jorgelmsilva@ufrrj.br) on 2023-01-31T18:20:38Z No. of bitstreams: 1 2020 - Rafael Eloy de Souza.pdf: 1505766 bytes, checksum: 82eedd4cd4e486c28fe2d213061b27f5 (MD5)Made available in DSpace on 2023-01-31T18:20:38Z (GMT). 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dc.title.por.fl_str_mv S?ntese de adesivo lignina-fenol-formalde?do para pain?is de madeira
dc.title.alternative.eng.fl_str_mv Synthesis of lignin-phenol-formaldehyde adhesive for wood panels
title S?ntese de adesivo lignina-fenol-formalde?do para pain?is de madeira
spellingShingle S?ntese de adesivo lignina-fenol-formalde?do para pain?is de madeira
Souza, Rafael Eloy de
lignina kraft
subproduto
eucalipto
fenola??o
fenol formalde?do
byproduct
eucalyptus
phenolation
phenol formaldehyde
kraft lignin
Recursos Florestais e Engenharia Florestal
title_short S?ntese de adesivo lignina-fenol-formalde?do para pain?is de madeira
title_full S?ntese de adesivo lignina-fenol-formalde?do para pain?is de madeira
title_fullStr S?ntese de adesivo lignina-fenol-formalde?do para pain?is de madeira
title_full_unstemmed S?ntese de adesivo lignina-fenol-formalde?do para pain?is de madeira
title_sort S?ntese de adesivo lignina-fenol-formalde?do para pain?is de madeira
author Souza, Rafael Eloy de
author_facet Souza, Rafael Eloy de
author_role author
dc.contributor.advisor1.fl_str_mv Gomes, Fernando Jos? Borges
dc.contributor.advisor1ID.fl_str_mv 064.999.456-81
dc.contributor.advisor1Lattes.fl_str_mv http://lattes.cnpq.br/0502504979310236
dc.contributor.advisor-co1.fl_str_mv Brito, Edv? Oliveira
dc.contributor.advisor-co1ID.fl_str_mv 208.400.981-20
dc.contributor.advisor-co2.fl_str_mv Lelis, Roberto Carlos Costa
dc.contributor.advisor-co2ID.fl_str_mv 497.049.906-34
dc.contributor.referee1.fl_str_mv Gomes, Fernando Jos? Borges
dc.contributor.referee2.fl_str_mv Santos, Fernando Almeida
dc.contributor.referee3.fl_str_mv Longue J?nior, Dalton
dc.contributor.referee4.fl_str_mv Batalha, Larisse Aparecida Ribas
dc.contributor.authorID.fl_str_mv 086.921.466-76
dc.contributor.authorLattes.fl_str_mv http://lattes.cnpq.br/0648250603620769
dc.contributor.author.fl_str_mv Souza, Rafael Eloy de
contributor_str_mv Gomes, Fernando Jos? Borges
Brito, Edv? Oliveira
Lelis, Roberto Carlos Costa
Gomes, Fernando Jos? Borges
Santos, Fernando Almeida
Longue J?nior, Dalton
Batalha, Larisse Aparecida Ribas
dc.subject.por.fl_str_mv lignina kraft
subproduto
eucalipto
fenola??o
fenol formalde?do
byproduct
eucalyptus
phenolation
phenol formaldehyde
topic lignina kraft
subproduto
eucalipto
fenola??o
fenol formalde?do
byproduct
eucalyptus
phenolation
phenol formaldehyde
kraft lignin
Recursos Florestais e Engenharia Florestal
dc.subject.eng.fl_str_mv kraft lignin
dc.subject.cnpq.fl_str_mv Recursos Florestais e Engenharia Florestal
description Lignin is a by-product generated on a large scale in the wood pulping process and has currently been used to generate energy in the pulp mill itself. Due to its phenolic structure, it has been studied for several application purposes in different products on the market. An alternative to the use of this lignin has been to use phenolic adhesives for wood boards. However, due to the low reactivity of eucalypt kraft lignin with formaldehyde during the adhesive synthesis process, many studies have been carried out to improve this characteristic of lignin and thus obtain an adhesive with properties comparable to the current wood adhesives found on the market. Phenolation has been a promising methodology for increasing the reactivity of lignin. Based on this premise, this work aimed to phenolate an eucalypt kraft lignin for the synthesis and characterization of phenolic adhesives. Six lignin-phenol-formaldehyde adhesives samples were synthesized using phenolated and non-phenolated lignin in substitution proportions of 30%, 40% and 50% of the phenol, in addition it was prepared a control sample, in which there was no substitution of phenol by lignin. A commercial adhesive sample was also used in order to compare the results, totalizing eight treatments. For each treatment, a plywood was made under the same conditions (time, temperature, and pressure), and eight specimens were produced to perform the test of resistance of the glue line to shear strength. The phenolation process increased the reactivity of lignin kraft by 14.7%, with an increase in phenolic components in the lignin structure. The use of lignin had effects on the properties of the synthesized adhesives, both for non-phenolated lignin and for phenolated lignin. According to the results found, there was no statistical difference, at the 95% probability level in the Scott-Knott test, among the treatments for the test of resistance of the glue line to shear strength, except for the treatments with 30% substitution by phenolated lignin and non-phenolated. The other treatments met the minimum requirements for shear strength specified by the European standard EN 314-2 (1993). Kraft lignin has shown promise in the production of lignin-based bioproducts. It was possible to use kraft lignin to synthesize phenol formaldehyde adhesives in partial replacement to phenol. The adhesive with 50% of replacement with phenolated lignin was considered the best from the adhesives synthesized due to higher percentage of replacement and faster gel time.
publishDate 2020
dc.date.issued.fl_str_mv 2020-02-18
dc.date.accessioned.fl_str_mv 2023-01-31T18:20:38Z
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
dc.type.driver.fl_str_mv info:eu-repo/semantics/masterThesis
format masterThesis
status_str publishedVersion
dc.identifier.citation.fl_str_mv SOUZA, Rafael Eloy de. S?ntese de adesivo lignina-fenol-formalde?do para pain?is de madeira. 2020. 40 f. Disserta??o (Mestrado em Ci?ncias Ambientais e Florestais) - Instituto de Florestas, Universidade Federal Rural do Rio de Janeiro, Serop?dica, RJ, 2020.
dc.identifier.uri.fl_str_mv https://tede.ufrrj.br/jspui/handle/jspui/6297
identifier_str_mv SOUZA, Rafael Eloy de. S?ntese de adesivo lignina-fenol-formalde?do para pain?is de madeira. 2020. 40 f. Disserta??o (Mestrado em Ci?ncias Ambientais e Florestais) - Instituto de Florestas, Universidade Federal Rural do Rio de Janeiro, Serop?dica, RJ, 2020.
url https://tede.ufrrj.br/jspui/handle/jspui/6297
dc.language.iso.fl_str_mv por
language por
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