Optimization of the CIP system enzyme stage for effluent reduction

Detalhes bibliográficos
Autor(a) principal: Silva, Lucas Donizete
Data de Publicação: 2018
Outros Autores: Gedraite, Rubens
Tipo de documento: Artigo
Idioma: eng
Título da fonte: Revista Eletrônica em Gestão Educação e Tecnologia Ambiental (REGET)
Texto Completo: https://periodicos.ufsm.br/reget/article/view/34708
Resumo: Milk is one of the main foods and possesses considerable nutritional richness. In this sense, the consumption of industrialized food products has increased significantly and with this it is important to know and improve the processes of hygiene of the industry. Clean in Place (CIP) is a useful technology for cleaning equipment and pipes because it avoids dismantling and is made up of several steps, such as cleaning with alkaline detergent, rinsing, applying acid, rinse, sanitize and rinse. The objective of this work was to evaluate the water consumption and the consequent generation of effluent in the alkaline detergent rinsing stage using constant flow and pulsed flow rates and also to propose an optimal configuration of the pulsed flow to minimize the consumption of water and effluent generated. The tests were conducted in a CIP system prototype and executed based on a central composite planning (CCP) changing the variables amplitude, period and duration of the high part. The response surface technique was used to evaluate the effects of each variable on water consumption. It was verified that there is an optimum condition for the operation of the rinse in pulsed form with amplitude 1.5 L / min, period 138 seconds and duration of the high part of 53 seconds. In addition, it has been found that the rinse with pulsed flow produces an economy of approximately 14.52% in relation to the constant flow operation.
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spelling Optimization of the CIP system enzyme stage for effluent reductionOtimização da etapa de enxágue de sistema CIP para redução de efluentesCIPRinsePulsed flowEffluentsResponse surfaceOptimizationCIPEnxágueVazão pulsadaEfluentesSuperfície de respostaOtimizaçãoMilk is one of the main foods and possesses considerable nutritional richness. In this sense, the consumption of industrialized food products has increased significantly and with this it is important to know and improve the processes of hygiene of the industry. Clean in Place (CIP) is a useful technology for cleaning equipment and pipes because it avoids dismantling and is made up of several steps, such as cleaning with alkaline detergent, rinsing, applying acid, rinse, sanitize and rinse. The objective of this work was to evaluate the water consumption and the consequent generation of effluent in the alkaline detergent rinsing stage using constant flow and pulsed flow rates and also to propose an optimal configuration of the pulsed flow to minimize the consumption of water and effluent generated. The tests were conducted in a CIP system prototype and executed based on a central composite planning (CCP) changing the variables amplitude, period and duration of the high part. The response surface technique was used to evaluate the effects of each variable on water consumption. It was verified that there is an optimum condition for the operation of the rinse in pulsed form with amplitude 1.5 L / min, period 138 seconds and duration of the high part of 53 seconds. In addition, it has been found that the rinse with pulsed flow produces an economy of approximately 14.52% in relation to the constant flow operation.O leite é um dos principais alimentos e possui considerável riqueza nutritiva. Nesse sentido, o consumo de produtos alimentícios industrializados tem aumentado significativamente e com isso é importante conhecer e melhorar os processos de higienização da indústria. A limpeza no local, clean in place (CIP), é uma tecnologia útil para limpeza de equipamentos e tubulações, pois evita tanto a parada da produção por longo período quanto a desmontagem dos mesmos e é composta de diversas etapas, como limpeza com detergente alcalino, enxágue, aplicação de ácido, enxágue, sanitização e enxágue. Neste trabalho foi avaliado comparativamente o consumo de água e a consequente geração de efluente na etapa de enxágue do detergente alcalino utilizando vazão constante e vazões pulsadas e ainda proposto um ajuste ótimo do valor da vazão pulsada para minimização do consumo de água e do efluente gerado. Os ensaios foram conduzidos em um protótipo de sistema CIP e executados com base em um planejamento composto central (PCC) alterando as variáveis: amplitude, período e duração da etapa de maior valor de vazão. Utilizou-se a técnica de superfície de resposta para avaliar os efeitos de cada variável sobre o consumo de água. Os resultados experimentais obtidos mostraram que existe uma condição ótima para operação do enxágue de forma pulsada com amplitude 1,5 L/min, período 138 segundos e duração da etapa de maior valor de vazão de 53 segundos. Além disso, verificou-se que o enxágue com vazão pulsada produz uma economia de aproximadamente 14,52% em relação a operação a vazão constante.Universidade Federal de Santa Maria2018-12-19info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdfhttps://periodicos.ufsm.br/reget/article/view/3470810.5902/2236117034708Revista Eletrônica em Gestão, Educação e Tecnologia Ambiental; REGET, V. 22, 2018; e12Revista Eletrônica em Gestão, Educação e Tecnologia Ambiental; REGET, V. 22, 2018; e122236-11702236-1170reponame:Revista Eletrônica em Gestão Educação e Tecnologia Ambiental (REGET)instname:Universidade Federal de Santa Maria (UFSM)instacron:UFSMenghttps://periodicos.ufsm.br/reget/article/view/34708/pdfCopyright (c) 2018 Electronic Journal of Management, Education and Environmental Technology (REGET)http://creativecommons.org/licenses/by-nc-sa/4.0info:eu-repo/semantics/openAccessSilva, Lucas DonizeteGedraite, Rubens2022-08-09T16:43:44Zoai:ojs.pkp.sfu.ca:article/34708Revistahttps://periodicos.ufsm.br/regetPUBhttps://periodicos.ufsm.br/reget/oaimarcelobdarosa@gmail.com||reget.ufsm@gmail.com2236-11702236-1170opendoar:2022-08-09T16:43:44Revista Eletrônica em Gestão Educação e Tecnologia Ambiental (REGET) - Universidade Federal de Santa Maria (UFSM)false
dc.title.none.fl_str_mv Optimization of the CIP system enzyme stage for effluent reduction
Otimização da etapa de enxágue de sistema CIP para redução de efluentes
title Optimization of the CIP system enzyme stage for effluent reduction
spellingShingle Optimization of the CIP system enzyme stage for effluent reduction
Silva, Lucas Donizete
CIP
Rinse
Pulsed flow
Effluents
Response surface
Optimization
CIP
Enxágue
Vazão pulsada
Efluentes
Superfície de resposta
Otimização
title_short Optimization of the CIP system enzyme stage for effluent reduction
title_full Optimization of the CIP system enzyme stage for effluent reduction
title_fullStr Optimization of the CIP system enzyme stage for effluent reduction
title_full_unstemmed Optimization of the CIP system enzyme stage for effluent reduction
title_sort Optimization of the CIP system enzyme stage for effluent reduction
author Silva, Lucas Donizete
author_facet Silva, Lucas Donizete
Gedraite, Rubens
author_role author
author2 Gedraite, Rubens
author2_role author
dc.contributor.author.fl_str_mv Silva, Lucas Donizete
Gedraite, Rubens
dc.subject.por.fl_str_mv CIP
Rinse
Pulsed flow
Effluents
Response surface
Optimization
CIP
Enxágue
Vazão pulsada
Efluentes
Superfície de resposta
Otimização
topic CIP
Rinse
Pulsed flow
Effluents
Response surface
Optimization
CIP
Enxágue
Vazão pulsada
Efluentes
Superfície de resposta
Otimização
description Milk is one of the main foods and possesses considerable nutritional richness. In this sense, the consumption of industrialized food products has increased significantly and with this it is important to know and improve the processes of hygiene of the industry. Clean in Place (CIP) is a useful technology for cleaning equipment and pipes because it avoids dismantling and is made up of several steps, such as cleaning with alkaline detergent, rinsing, applying acid, rinse, sanitize and rinse. The objective of this work was to evaluate the water consumption and the consequent generation of effluent in the alkaline detergent rinsing stage using constant flow and pulsed flow rates and also to propose an optimal configuration of the pulsed flow to minimize the consumption of water and effluent generated. The tests were conducted in a CIP system prototype and executed based on a central composite planning (CCP) changing the variables amplitude, period and duration of the high part. The response surface technique was used to evaluate the effects of each variable on water consumption. It was verified that there is an optimum condition for the operation of the rinse in pulsed form with amplitude 1.5 L / min, period 138 seconds and duration of the high part of 53 seconds. In addition, it has been found that the rinse with pulsed flow produces an economy of approximately 14.52% in relation to the constant flow operation.
publishDate 2018
dc.date.none.fl_str_mv 2018-12-19
dc.type.driver.fl_str_mv info:eu-repo/semantics/article
info:eu-repo/semantics/publishedVersion
format article
status_str publishedVersion
dc.identifier.uri.fl_str_mv https://periodicos.ufsm.br/reget/article/view/34708
10.5902/2236117034708
url https://periodicos.ufsm.br/reget/article/view/34708
identifier_str_mv 10.5902/2236117034708
dc.language.iso.fl_str_mv eng
language eng
dc.relation.none.fl_str_mv https://periodicos.ufsm.br/reget/article/view/34708/pdf
dc.rights.driver.fl_str_mv Copyright (c) 2018 Electronic Journal of Management, Education and Environmental Technology (REGET)
http://creativecommons.org/licenses/by-nc-sa/4.0
info:eu-repo/semantics/openAccess
rights_invalid_str_mv Copyright (c) 2018 Electronic Journal of Management, Education and Environmental Technology (REGET)
http://creativecommons.org/licenses/by-nc-sa/4.0
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
dc.publisher.none.fl_str_mv Universidade Federal de Santa Maria
publisher.none.fl_str_mv Universidade Federal de Santa Maria
dc.source.none.fl_str_mv Revista Eletrônica em Gestão, Educação e Tecnologia Ambiental; REGET, V. 22, 2018; e12
Revista Eletrônica em Gestão, Educação e Tecnologia Ambiental; REGET, V. 22, 2018; e12
2236-1170
2236-1170
reponame:Revista Eletrônica em Gestão Educação e Tecnologia Ambiental (REGET)
instname:Universidade Federal de Santa Maria (UFSM)
instacron:UFSM
instname_str Universidade Federal de Santa Maria (UFSM)
instacron_str UFSM
institution UFSM
reponame_str Revista Eletrônica em Gestão Educação e Tecnologia Ambiental (REGET)
collection Revista Eletrônica em Gestão Educação e Tecnologia Ambiental (REGET)
repository.name.fl_str_mv Revista Eletrônica em Gestão Educação e Tecnologia Ambiental (REGET) - Universidade Federal de Santa Maria (UFSM)
repository.mail.fl_str_mv marcelobdarosa@gmail.com||reget.ufsm@gmail.com
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