Caracterização e desenvolvimento de um compósito de polietileno verde reforçado com resíduo têxtil

Detalhes bibliográficos
Autor(a) principal: Tirloni, Georgio Enrico
Data de Publicação: 2019
Tipo de documento: Dissertação
Idioma: por
Título da fonte: Manancial - Repositório Digital da UFSM
Texto Completo: http://repositorio.ufsm.br/handle/1/21045
Resumo: The textile sector is one of the segments with the greatest negative environmental impact, where solid waste generated by the cutting process represents one of the major problems caused by these industries. This research aimed to develop a composite using textile waste as a reinforcement for high density green polyethylene (HDPE). The work follows the practices of cleaner production in conjunction with project management tools. Cleaner production is present in waste recycling, demonstrating the environmental benefits of the project. Project management was applied to research planning, through the Project Model Canvas tool, assisting in the planning and execution of activities. Through mechanical tests of flexion, traction and impact, three different variables were analyzed: the reinforcement/matrix ratio, where 10, 15 and 20% of mass in fibers were tested; the composition of the residue, evaluating the residues 100% cotton and 70% cotton/30% polyester and; 2 types of processing, hot pressing and injection. For all mechanical analyzes, the increase in properties was gradual to the addition of fibers. With 20% of mass in fibers, the injected material showed 27,03 MPa of flexural strength, 30,94 MPa of tensile strength and 76.44 J/m of impact resistance. In the comparison between the waste compositions, in general, the 100% cotton fabric promoted greater resistance and modules and the residue with polyester increased elongations. In the evaluation of the processing, the hot pressing was superior only in the flexion tests, presenting 30,60 MPa of resistance and 1942 MPa of modulus of elasticity. The cost analysis reiterated that the injection is the most viable process due to the properties presented and the cost for production. The material developed shows potential for future applications, even with the high value of green HDPE, which would increase the price of parts made with the composite by about 8%. The environmental assessment proved to be positive, considering that it met the requirements of cleaner production, as there was the use of recyclable raw material and the material was shown to be able to reduce the environmental impact generated by the textile sector.
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spelling Caracterização e desenvolvimento de um compósito de polietileno verde reforçado com resíduo têxtilCharacterization and development of a textile waste enhanced green polyethylene compositeCompósitoResíduo têxtilPolietileno verdeCompositeTextile wasteGreen polyethyleneCNPQ::ENGENHARIAS::ENGENHARIA DE PRODUCAOThe textile sector is one of the segments with the greatest negative environmental impact, where solid waste generated by the cutting process represents one of the major problems caused by these industries. This research aimed to develop a composite using textile waste as a reinforcement for high density green polyethylene (HDPE). The work follows the practices of cleaner production in conjunction with project management tools. Cleaner production is present in waste recycling, demonstrating the environmental benefits of the project. Project management was applied to research planning, through the Project Model Canvas tool, assisting in the planning and execution of activities. Through mechanical tests of flexion, traction and impact, three different variables were analyzed: the reinforcement/matrix ratio, where 10, 15 and 20% of mass in fibers were tested; the composition of the residue, evaluating the residues 100% cotton and 70% cotton/30% polyester and; 2 types of processing, hot pressing and injection. For all mechanical analyzes, the increase in properties was gradual to the addition of fibers. With 20% of mass in fibers, the injected material showed 27,03 MPa of flexural strength, 30,94 MPa of tensile strength and 76.44 J/m of impact resistance. In the comparison between the waste compositions, in general, the 100% cotton fabric promoted greater resistance and modules and the residue with polyester increased elongations. In the evaluation of the processing, the hot pressing was superior only in the flexion tests, presenting 30,60 MPa of resistance and 1942 MPa of modulus of elasticity. The cost analysis reiterated that the injection is the most viable process due to the properties presented and the cost for production. The material developed shows potential for future applications, even with the high value of green HDPE, which would increase the price of parts made with the composite by about 8%. The environmental assessment proved to be positive, considering that it met the requirements of cleaner production, as there was the use of recyclable raw material and the material was shown to be able to reduce the environmental impact generated by the textile sector.Coordenação de Aperfeiçoamento de Pessoal de Nível Superior - CAPESO setor têxtil é um dos segmentos com maior impacto ambiental negativo, onde os resíduos sólidos gerados pelo processo de corte representam um dos grandes problemas causados por essas indústrias. Esta pesquisa teve o objetivo de desenvolver um compósito utilizando o resíduo têxtil como reforço para o polietileno verde de alta densidade (PEAD). O trabalho segue as práticas da produção mais limpa em conjunto com as ferramentas do gerenciamento de projetos. A produção mais limpa se faz presente na reciclagem de resíduos, demonstrando os benefícios ambientais do projeto. O gerenciamento de projetos foi aplicado para o planejamento da pesquisa, através da ferramenta Project Model Canvas, auxiliando no planejamento e na execução das atividades. Através de ensaios mecânicos de flexão, tração e impacto, foram analisadas três variáveis diferentes: a proporção reforço/matriz, onde foram testados 10, 15 e 20% de massa em fibras; a composição do resíduo, avaliando os resíduos 100% algodão e 70% algodão/30% poliéster e; 2 tipos de processamento, a prensagem a quente e a injeção. Para todas as análises mecânicas, o aumento de propriedades foi gradativo à adição de fibras. Com 20% de massa em fibras o material injetado apresentou 27,03 MPa de resistência à flexão, 30,94 MPa de resistência à tração e 76,44 J/m de resistência ao impacto. No comparativo entre as composições dos resíduos, de maneira geral, o tecido 100% algodão promoveu maiores resistências e módulos e o resíduo com poliéster maiores alongamentos. Na avaliação dos processamentos, a prensagem a quente foi superior apenas nos ensaios de flexão, apresentando 30,60 MPa de resistência e 1942 MPa de módulo de elasticidade. A análise de custos reiterou que a injeção é o processo mais viável devido às propriedades apresentadas e o custo para produção. O material desenvolvido demonstra potencialidade para futuras aplicações, mesmo com o valor elevado do PEAD verde, que aumentaria em cerca de 8% o preço de peças confeccionadas com o compósito. A avaliação ambiental se mostrou positiva, tendo em vista que atendeu às exigências da produção mais limpa, pois houve o emprego de matéria prima reciclável e o material mostrou-se capaz de diminuir o impacto ambiental gerado pelo setor têxtil.Universidade Federal de Santa MariaBrasilEngenharia de ProduçãoUFSMPrograma de Pós-Graduação em Engenharia de ProduçãoCentro de TecnologiaRosa, Leandro Cantorski dahttp://lattes.cnpq.br/0989065569520206Rabenschlag, Denis RasquinVolkmer, Tiago MorenoTirloni, Georgio Enrico2021-06-02T12:37:19Z2021-06-02T12:37:19Z2019-03-12info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/masterThesisapplication/pdfhttp://repositorio.ufsm.br/handle/1/21045porAttribution-NonCommercial-NoDerivatives 4.0 Internationalhttp://creativecommons.org/licenses/by-nc-nd/4.0/info:eu-repo/semantics/openAccessreponame:Manancial - Repositório Digital da UFSMinstname:Universidade Federal de Santa Maria (UFSM)instacron:UFSM2021-06-03T06:01:37Zoai:repositorio.ufsm.br:1/21045Biblioteca Digital de Teses e Dissertaçõeshttps://repositorio.ufsm.br/ONGhttps://repositorio.ufsm.br/oai/requestatendimento.sib@ufsm.br||tedebc@gmail.comopendoar:2021-06-03T06:01:37Manancial - Repositório Digital da UFSM - Universidade Federal de Santa Maria (UFSM)false
dc.title.none.fl_str_mv Caracterização e desenvolvimento de um compósito de polietileno verde reforçado com resíduo têxtil
Characterization and development of a textile waste enhanced green polyethylene composite
title Caracterização e desenvolvimento de um compósito de polietileno verde reforçado com resíduo têxtil
spellingShingle Caracterização e desenvolvimento de um compósito de polietileno verde reforçado com resíduo têxtil
Tirloni, Georgio Enrico
Compósito
Resíduo têxtil
Polietileno verde
Composite
Textile waste
Green polyethylene
CNPQ::ENGENHARIAS::ENGENHARIA DE PRODUCAO
title_short Caracterização e desenvolvimento de um compósito de polietileno verde reforçado com resíduo têxtil
title_full Caracterização e desenvolvimento de um compósito de polietileno verde reforçado com resíduo têxtil
title_fullStr Caracterização e desenvolvimento de um compósito de polietileno verde reforçado com resíduo têxtil
title_full_unstemmed Caracterização e desenvolvimento de um compósito de polietileno verde reforçado com resíduo têxtil
title_sort Caracterização e desenvolvimento de um compósito de polietileno verde reforçado com resíduo têxtil
author Tirloni, Georgio Enrico
author_facet Tirloni, Georgio Enrico
author_role author
dc.contributor.none.fl_str_mv Rosa, Leandro Cantorski da
http://lattes.cnpq.br/0989065569520206
Rabenschlag, Denis Rasquin
Volkmer, Tiago Moreno
dc.contributor.author.fl_str_mv Tirloni, Georgio Enrico
dc.subject.por.fl_str_mv Compósito
Resíduo têxtil
Polietileno verde
Composite
Textile waste
Green polyethylene
CNPQ::ENGENHARIAS::ENGENHARIA DE PRODUCAO
topic Compósito
Resíduo têxtil
Polietileno verde
Composite
Textile waste
Green polyethylene
CNPQ::ENGENHARIAS::ENGENHARIA DE PRODUCAO
description The textile sector is one of the segments with the greatest negative environmental impact, where solid waste generated by the cutting process represents one of the major problems caused by these industries. This research aimed to develop a composite using textile waste as a reinforcement for high density green polyethylene (HDPE). The work follows the practices of cleaner production in conjunction with project management tools. Cleaner production is present in waste recycling, demonstrating the environmental benefits of the project. Project management was applied to research planning, through the Project Model Canvas tool, assisting in the planning and execution of activities. Through mechanical tests of flexion, traction and impact, three different variables were analyzed: the reinforcement/matrix ratio, where 10, 15 and 20% of mass in fibers were tested; the composition of the residue, evaluating the residues 100% cotton and 70% cotton/30% polyester and; 2 types of processing, hot pressing and injection. For all mechanical analyzes, the increase in properties was gradual to the addition of fibers. With 20% of mass in fibers, the injected material showed 27,03 MPa of flexural strength, 30,94 MPa of tensile strength and 76.44 J/m of impact resistance. In the comparison between the waste compositions, in general, the 100% cotton fabric promoted greater resistance and modules and the residue with polyester increased elongations. In the evaluation of the processing, the hot pressing was superior only in the flexion tests, presenting 30,60 MPa of resistance and 1942 MPa of modulus of elasticity. The cost analysis reiterated that the injection is the most viable process due to the properties presented and the cost for production. The material developed shows potential for future applications, even with the high value of green HDPE, which would increase the price of parts made with the composite by about 8%. The environmental assessment proved to be positive, considering that it met the requirements of cleaner production, as there was the use of recyclable raw material and the material was shown to be able to reduce the environmental impact generated by the textile sector.
publishDate 2019
dc.date.none.fl_str_mv 2019-03-12
2021-06-02T12:37:19Z
2021-06-02T12:37:19Z
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
dc.type.driver.fl_str_mv info:eu-repo/semantics/masterThesis
format masterThesis
status_str publishedVersion
dc.identifier.uri.fl_str_mv http://repositorio.ufsm.br/handle/1/21045
url http://repositorio.ufsm.br/handle/1/21045
dc.language.iso.fl_str_mv por
language por
dc.rights.driver.fl_str_mv Attribution-NonCommercial-NoDerivatives 4.0 International
http://creativecommons.org/licenses/by-nc-nd/4.0/
info:eu-repo/semantics/openAccess
rights_invalid_str_mv Attribution-NonCommercial-NoDerivatives 4.0 International
http://creativecommons.org/licenses/by-nc-nd/4.0/
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
dc.publisher.none.fl_str_mv Universidade Federal de Santa Maria
Brasil
Engenharia de Produção
UFSM
Programa de Pós-Graduação em Engenharia de Produção
Centro de Tecnologia
publisher.none.fl_str_mv Universidade Federal de Santa Maria
Brasil
Engenharia de Produção
UFSM
Programa de Pós-Graduação em Engenharia de Produção
Centro de Tecnologia
dc.source.none.fl_str_mv reponame:Manancial - Repositório Digital da UFSM
instname:Universidade Federal de Santa Maria (UFSM)
instacron:UFSM
instname_str Universidade Federal de Santa Maria (UFSM)
instacron_str UFSM
institution UFSM
reponame_str Manancial - Repositório Digital da UFSM
collection Manancial - Repositório Digital da UFSM
repository.name.fl_str_mv Manancial - Repositório Digital da UFSM - Universidade Federal de Santa Maria (UFSM)
repository.mail.fl_str_mv atendimento.sib@ufsm.br||tedebc@gmail.com
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