Estruturação do setor de manutenção de uma fábrica de mangueiras

Detalhes bibliográficos
Autor(a) principal: Madeira, Lucas dos Reis Heni
Data de Publicação: 2021
Outros Autores: Silva, Lucas Bento
Tipo de documento: Trabalho de conclusão de curso
Idioma: por
Título da fonte: Repositório Institucional da UFU
Texto Completo: https://repositorio.ufu.br/handle/123456789/34006
Resumo: This project was developed within the company Alfa. This is a company in the field of tubes, hoses and access, which had its early in year of 2014 and show a great growth of area built, machinery and, consequently, an increase in production. There was determined work in all areas and sectors that make up the company for its growth. However, this establishment did not include the maintenance sector of the company. The definite consequences to be felt and this were translated into an increase in the number of failures, as well as an increase in the time taken to repair the machines. As a result, a specific structuring work for the maintenance sector was carried out. First, all machines were identified with a specific code that individualized them. Along with the codes, a cleaning and organization of the maintenance sector was carried out. At this time, all parts and approval items that were in the sector were also encouraged. The next step focused on systematizing and documenting maintenance techniques. The company already practiced planned corrective and unplanned corrective maintenance, but without any documentation. As preventive and preventive maintenance actions were not practiced. Alfa company is part of an international group. It is a guideline of this group to use EWOs (Emergency Procedure Orders) whenever there is a failure. These EWO sheets have been implemented and are used to document corrective maintenance actions. From these EWOs, data for the calculation of maintenance indicators are also taken. The indicators adopted were MTTR, MTBF and frequency of failures. As for preventive maintenance, this is also among the Alfa Group's guidelines. In fact, there was already a forecast schedule for each machine. This schedule started to be followed, and for its control the use of preventive maintenance sheets was adopted, with the objective of listing all the preventive measures carried out on each machine. For this reason, these sheets were attached to each machine. Sheets are constantly compared to the existing schedule. Finally, all purchases and service contracts started to be documented in a database, in order to have a more reliable value for the maintenance cost.
id UFU_11de9d61956bf6273ea63d0d1513b04f
oai_identifier_str oai:repositorio.ufu.br:123456789/34006
network_acronym_str UFU
network_name_str Repositório Institucional da UFU
repository_id_str
spelling Estruturação do setor de manutenção de uma fábrica de mangueirasStructuring the maintenance sector of a hose factoryManutenção corretivaCorrective maintenanceManutenção preventivaPreventive maintenanceMTTRMTTRMTBFMTBFCusto de manutençãoMaintenance costDisponibilidadeAvailabilityGestão da ManutençãoMaintenance managementCNPQ::ENGENHARIAS::ENGENHARIA MECANICAThis project was developed within the company Alfa. This is a company in the field of tubes, hoses and access, which had its early in year of 2014 and show a great growth of area built, machinery and, consequently, an increase in production. There was determined work in all areas and sectors that make up the company for its growth. However, this establishment did not include the maintenance sector of the company. The definite consequences to be felt and this were translated into an increase in the number of failures, as well as an increase in the time taken to repair the machines. As a result, a specific structuring work for the maintenance sector was carried out. First, all machines were identified with a specific code that individualized them. Along with the codes, a cleaning and organization of the maintenance sector was carried out. At this time, all parts and approval items that were in the sector were also encouraged. The next step focused on systematizing and documenting maintenance techniques. The company already practiced planned corrective and unplanned corrective maintenance, but without any documentation. As preventive and preventive maintenance actions were not practiced. Alfa company is part of an international group. It is a guideline of this group to use EWOs (Emergency Procedure Orders) whenever there is a failure. These EWO sheets have been implemented and are used to document corrective maintenance actions. From these EWOs, data for the calculation of maintenance indicators are also taken. The indicators adopted were MTTR, MTBF and frequency of failures. As for preventive maintenance, this is also among the Alfa Group's guidelines. In fact, there was already a forecast schedule for each machine. This schedule started to be followed, and for its control the use of preventive maintenance sheets was adopted, with the objective of listing all the preventive measures carried out on each machine. For this reason, these sheets were attached to each machine. Sheets are constantly compared to the existing schedule. Finally, all purchases and service contracts started to be documented in a database, in order to have a more reliable value for the maintenance cost.Trabalho de Conclusão de Curso (Graduação)Este projeto foi desenvolvido dentro da empresa Alfa. Esta é uma empresa do ramo de tubos, mangueiras e conexões, que teve seu início no ano de 2014 e apresentou um grande crescimento de área construída, maquinário e, consequentemente, um aumento de produção. Houve um trabalho de reestruturação em todas as áreas e setores que compõem a empresa para suportar o crescimento da mesma. Todavia, esta reestruturação não contemplou o setor de manutenção da empresa. As consequências deste fato começaram a ser sentidas e foram traduzidas em um aumento no número de falhas, assim como, em um aumento no tempo gasto para reparar as máquinas. Em virtude disto, foi realizado um trabalho de estruturação específico do setor de manutenção. Primeiramente, todas as máquinas foram identificadas com um código específico que as individualizou. Juntamente com os códigos foi feita uma limpeza e organização do setor de manutenção. Neste momento, também foi realizado o inventário de todas as peças e itens de reposição, que se encontravam no setor. O próximo passo teve como foco sistematizar e documentar as intervenções de manutenção. A empresa já praticava a manutenção corretiva planejada e a corretiva não planejada, porém sem nenhuma documentação. Já as ações de manutenção preditiva e preventiva não eram praticadas. A empresa Alfa faz parte de um grupo internacional. É diretriz deste grupo o uso de EWOs (ordens de intervenções emergenciais), sempre que houver uma falha. Estas folhas de EWO foram implementadas e estão sendo usadas para documentar as ações de manutenção corretiva. A partir destas EWOs também são retirados os dados para o cálculo dos indicadores de manutenção. Os indicadores adotados foram o MTTR, o MTBF e a frequência de falhas. Quanto à manutenção preventiva, esta também está entre as diretrizes do grupo Alfa. Inclusive, já havia um cronograma de intervenções previstas para cada máquina. Este cronograma passou a ser seguido, e para o seu controle foi adotado o uso das folhas de manutenção preventiva, cujo objetivo é discriminar todas as intervenções preventivas feitas em cada máquina. Por este motivo, estas folhas foram fixadas em cada máquina. Constantemente as folhas são comparadas ao cronograma existente. Por fim, todas as compras e contratações de serviço passaram a ser documentadas em uma base de dados, a fim de se ter um valor mais confiável do custo de manutenção.Universidade Federal de UberlândiaBrasilEngenharia MecânicaFaria, Eustáquio São José dehttp://lattes.cnpq.br/2556917718449190Guarato, Alexandre Zuquetehttp://lattes.cnpq.br/8624015415156921Teles, Vinícius Carvalhohttp://lattes.cnpq.br/4840936463719747Madeira, Lucas dos Reis HeniSilva, Lucas Bento2022-01-25T17:36:11Z2022-01-25T17:36:11Z2021-12-20info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/bachelorThesisapplication/pdfMADEIRA, Lucas dos Reis Heni; SILVA, Lucas Bento. Estruturação do setor de manutenção de uma fábrica de mangueiras. 2021. 80 f. Trabalho de Conclusão de Curso (Graduação em Engenharia Mecânica) – Universidade Federal de Uberlândia, Uberlândia, 2022.https://repositorio.ufu.br/handle/123456789/34006porinfo:eu-repo/semantics/openAccessreponame:Repositório Institucional da UFUinstname:Universidade Federal de Uberlândia (UFU)instacron:UFU2022-01-26T06:22:18Zoai:repositorio.ufu.br:123456789/34006Repositório InstitucionalONGhttp://repositorio.ufu.br/oai/requestdiinf@dirbi.ufu.bropendoar:2022-01-26T06:22:18Repositório Institucional da UFU - Universidade Federal de Uberlândia (UFU)false
dc.title.none.fl_str_mv Estruturação do setor de manutenção de uma fábrica de mangueiras
Structuring the maintenance sector of a hose factory
title Estruturação do setor de manutenção de uma fábrica de mangueiras
spellingShingle Estruturação do setor de manutenção de uma fábrica de mangueiras
Madeira, Lucas dos Reis Heni
Manutenção corretiva
Corrective maintenance
Manutenção preventiva
Preventive maintenance
MTTR
MTTR
MTBF
MTBF
Custo de manutenção
Maintenance cost
Disponibilidade
Availability
Gestão da Manutenção
Maintenance management
CNPQ::ENGENHARIAS::ENGENHARIA MECANICA
title_short Estruturação do setor de manutenção de uma fábrica de mangueiras
title_full Estruturação do setor de manutenção de uma fábrica de mangueiras
title_fullStr Estruturação do setor de manutenção de uma fábrica de mangueiras
title_full_unstemmed Estruturação do setor de manutenção de uma fábrica de mangueiras
title_sort Estruturação do setor de manutenção de uma fábrica de mangueiras
author Madeira, Lucas dos Reis Heni
author_facet Madeira, Lucas dos Reis Heni
Silva, Lucas Bento
author_role author
author2 Silva, Lucas Bento
author2_role author
dc.contributor.none.fl_str_mv Faria, Eustáquio São José de
http://lattes.cnpq.br/2556917718449190
Guarato, Alexandre Zuquete
http://lattes.cnpq.br/8624015415156921
Teles, Vinícius Carvalho
http://lattes.cnpq.br/4840936463719747
dc.contributor.author.fl_str_mv Madeira, Lucas dos Reis Heni
Silva, Lucas Bento
dc.subject.por.fl_str_mv Manutenção corretiva
Corrective maintenance
Manutenção preventiva
Preventive maintenance
MTTR
MTTR
MTBF
MTBF
Custo de manutenção
Maintenance cost
Disponibilidade
Availability
Gestão da Manutenção
Maintenance management
CNPQ::ENGENHARIAS::ENGENHARIA MECANICA
topic Manutenção corretiva
Corrective maintenance
Manutenção preventiva
Preventive maintenance
MTTR
MTTR
MTBF
MTBF
Custo de manutenção
Maintenance cost
Disponibilidade
Availability
Gestão da Manutenção
Maintenance management
CNPQ::ENGENHARIAS::ENGENHARIA MECANICA
description This project was developed within the company Alfa. This is a company in the field of tubes, hoses and access, which had its early in year of 2014 and show a great growth of area built, machinery and, consequently, an increase in production. There was determined work in all areas and sectors that make up the company for its growth. However, this establishment did not include the maintenance sector of the company. The definite consequences to be felt and this were translated into an increase in the number of failures, as well as an increase in the time taken to repair the machines. As a result, a specific structuring work for the maintenance sector was carried out. First, all machines were identified with a specific code that individualized them. Along with the codes, a cleaning and organization of the maintenance sector was carried out. At this time, all parts and approval items that were in the sector were also encouraged. The next step focused on systematizing and documenting maintenance techniques. The company already practiced planned corrective and unplanned corrective maintenance, but without any documentation. As preventive and preventive maintenance actions were not practiced. Alfa company is part of an international group. It is a guideline of this group to use EWOs (Emergency Procedure Orders) whenever there is a failure. These EWO sheets have been implemented and are used to document corrective maintenance actions. From these EWOs, data for the calculation of maintenance indicators are also taken. The indicators adopted were MTTR, MTBF and frequency of failures. As for preventive maintenance, this is also among the Alfa Group's guidelines. In fact, there was already a forecast schedule for each machine. This schedule started to be followed, and for its control the use of preventive maintenance sheets was adopted, with the objective of listing all the preventive measures carried out on each machine. For this reason, these sheets were attached to each machine. Sheets are constantly compared to the existing schedule. Finally, all purchases and service contracts started to be documented in a database, in order to have a more reliable value for the maintenance cost.
publishDate 2021
dc.date.none.fl_str_mv 2021-12-20
2022-01-25T17:36:11Z
2022-01-25T17:36:11Z
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
dc.type.driver.fl_str_mv info:eu-repo/semantics/bachelorThesis
format bachelorThesis
status_str publishedVersion
dc.identifier.uri.fl_str_mv MADEIRA, Lucas dos Reis Heni; SILVA, Lucas Bento. Estruturação do setor de manutenção de uma fábrica de mangueiras. 2021. 80 f. Trabalho de Conclusão de Curso (Graduação em Engenharia Mecânica) – Universidade Federal de Uberlândia, Uberlândia, 2022.
https://repositorio.ufu.br/handle/123456789/34006
identifier_str_mv MADEIRA, Lucas dos Reis Heni; SILVA, Lucas Bento. Estruturação do setor de manutenção de uma fábrica de mangueiras. 2021. 80 f. Trabalho de Conclusão de Curso (Graduação em Engenharia Mecânica) – Universidade Federal de Uberlândia, Uberlândia, 2022.
url https://repositorio.ufu.br/handle/123456789/34006
dc.language.iso.fl_str_mv por
language por
dc.rights.driver.fl_str_mv info:eu-repo/semantics/openAccess
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
dc.publisher.none.fl_str_mv Universidade Federal de Uberlândia
Brasil
Engenharia Mecânica
publisher.none.fl_str_mv Universidade Federal de Uberlândia
Brasil
Engenharia Mecânica
dc.source.none.fl_str_mv reponame:Repositório Institucional da UFU
instname:Universidade Federal de Uberlândia (UFU)
instacron:UFU
instname_str Universidade Federal de Uberlândia (UFU)
instacron_str UFU
institution UFU
reponame_str Repositório Institucional da UFU
collection Repositório Institucional da UFU
repository.name.fl_str_mv Repositório Institucional da UFU - Universidade Federal de Uberlândia (UFU)
repository.mail.fl_str_mv diinf@dirbi.ufu.br
_version_ 1813711483005042688