Estudo da dinâmica de escoamento da unidade Microwave Paddle Dryer

Detalhes bibliográficos
Autor(a) principal: Carvalho, Leonardo Lima de
Data de Publicação: 2021
Tipo de documento: Dissertação
Idioma: por
Título da fonte: Repositório Institucional da UFU
Texto Completo: https://repositorio.ufu.br/handle/123456789/34002
http://doi.org/10.14393/ufu.di.2021.679
Resumo: Over the last few years, industrial microwave drying has been developed and is an innovative alternative for decontamination of drill cuttings. The results presented in the literature reveal that this technology has the potential to reduce organic phase contents to levels below 1% by mass. An experimental unit, called Microwave Paddle Dryer (MPD) was developed, which will allow for more effective evaluation of ways to increase process efficiency and reduce equipment dimensions, as well as evaluate the efficiency of introducing mechanized paddles to promote material agitation. As drying tests are in the initial phase, understanding the dynamic behavior is of fundamental importance in equipment modeling and application development. In this context, numerical simulations emerge as an important tool in understanding the phenomena that occur in mixing systems. Thus, this work aimed to apply the Lagrangian methodology in the characterization of the granular flow of the Microwave Paddle Dryer and to study the effect of operational variables: blade rotation velocity, bed height and particle diameter on the dynamics of transport and mixing flow. of the granular material inside the dryer. The chosen material used in this work was soybeans, due to its high sphericity, wide availability and DEM parameters already raised by a vast literature. Calibration of the rolling and static particle-particle and particle-wall friction coefficients was performed. These parameters were evaluated in a CCD (Central Composite Design) and compared with the values obtained experimentally. Through image analysis, the numerical and experimental segregation indices were determined. After the calibration process, several simulations were carried out from another proposed CCD, evaluating the effect of operational variables on the average velocity throughout the bed and in 5 defined regions. Although the calibration was carried out for soybeans, the effect of diameter in the simulations was investigated due to other types of materials that will be used in the future in the dryer. The results showed that the speed of rotation of the blades and the particle diameter had the greatest influences on the response. The average velocity of the particles had little influence on the bed height, showing similarities with previous works in paddle equipment. It was identified that the feeding region presented a stagnation zone because it does not have paddles to carry out the agitation and because of the end wall effect. The Lagrangian methodology proved to be a promising tool for the analysis of dryer flow.
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spelling Estudo da dinâmica de escoamento da unidade Microwave Paddle DryerStudy of the flow process of the Microwave Paddle Dryer unitEquipamento PaddlePaddle equipmentAbordagem LagrangeanaLagrangian approachVelocidade Médiaaverage velocityPCCCCDCNPQ::ENGENHARIAS::ENGENHARIA QUIMICA::OPERACOES INDUSTRIAIS E EQUIPAMENTOS PARA ENGENHARIA QUIMICAEngenharia quimicaPoços de Petróleo - PerfuraçãoProcessos QuímicosOver the last few years, industrial microwave drying has been developed and is an innovative alternative for decontamination of drill cuttings. The results presented in the literature reveal that this technology has the potential to reduce organic phase contents to levels below 1% by mass. An experimental unit, called Microwave Paddle Dryer (MPD) was developed, which will allow for more effective evaluation of ways to increase process efficiency and reduce equipment dimensions, as well as evaluate the efficiency of introducing mechanized paddles to promote material agitation. As drying tests are in the initial phase, understanding the dynamic behavior is of fundamental importance in equipment modeling and application development. In this context, numerical simulations emerge as an important tool in understanding the phenomena that occur in mixing systems. Thus, this work aimed to apply the Lagrangian methodology in the characterization of the granular flow of the Microwave Paddle Dryer and to study the effect of operational variables: blade rotation velocity, bed height and particle diameter on the dynamics of transport and mixing flow. of the granular material inside the dryer. The chosen material used in this work was soybeans, due to its high sphericity, wide availability and DEM parameters already raised by a vast literature. Calibration of the rolling and static particle-particle and particle-wall friction coefficients was performed. These parameters were evaluated in a CCD (Central Composite Design) and compared with the values obtained experimentally. Through image analysis, the numerical and experimental segregation indices were determined. After the calibration process, several simulations were carried out from another proposed CCD, evaluating the effect of operational variables on the average velocity throughout the bed and in 5 defined regions. Although the calibration was carried out for soybeans, the effect of diameter in the simulations was investigated due to other types of materials that will be used in the future in the dryer. The results showed that the speed of rotation of the blades and the particle diameter had the greatest influences on the response. The average velocity of the particles had little influence on the bed height, showing similarities with previous works in paddle equipment. It was identified that the feeding region presented a stagnation zone because it does not have paddles to carry out the agitation and because of the end wall effect. The Lagrangian methodology proved to be a promising tool for the analysis of dryer flow.CAPES - Coordenação de Aperfeiçoamento de Pessoal de Nível SuperiorCNPq - Conselho Nacional de Desenvolvimento Científico e TecnológicoFAPEMIG - Fundação de Amparo a Pesquisa do Estado de Minas GeraisPetrobrás - Petróleo Brasileiro S.AUFU - Universidade Federal de UberlândiaDissertação (Mestrado)A secagem industrial por micro-ondas vem sendo desenvolvida e se mostra uma alternativa inovadora para a descontaminação de cascalhos de perfuração. Os resultados apresentados na literatura revelam que esta tecnologia tem potencial para reduzir os teores de fase orgânica a níveis abaixo de 1% em massa. Foi desenvolvido uma unidade experimental, denominada Microwave Paddle Dryer (MPD), que permitirá avaliar de forma mais efetiva modos de aumentar a eficiência do processo e reduzir dimensões do equipamento, assim como avaliar a eficiência da introdução de pás mecanizadas para promover agitação do material. O entendimento do comportamento dinâmico é de fundamental importância no desenvolvimento de aplicações. As simulações numéricas despontam como uma ferramenta importante na compreensão dos fenômenos que ocorrem em sistemas de mistura. Assim, este trabalho teve como objetivo aplicar a metodologia Lagrangeana na caracterização do escoamento granular do secador Microwave Paddle Dryer e estudar o efeito das variáveis operacionais velocidade de rotação das pás, altura do leito e diâmetro das partículas na dinâmica de transporte e mistura do material granular no interior do secador. O material utilizado foi grãos de soja, devido à sua alta esfericidade, à grande disponibilidade e aos parâmetros DEM já levantados pela literatura. Realizou-se a calibração dos coeficientes de atrito de rolamento e estático partícula-partícula e partícula-parede para a soja. Estes parâmetros foram avaliados em um PCC e comparados com os valores obtidos experimentalmente. Através de análise de imagem, os índices de segregação numéricos e experimentais foram determinados. Após o processo de calibração, foram realizadas diversas simulações a partir de outro PCC proposto avaliando o efeito das variáveis operacionais na velocidade média em todo o leito e em 5 regiões definidas. Apesar da calibração ter sido realizada para a soja, foi investigado o efeito do diâmetro nas simulações devido a outros tipos de materiais que serão utilizados futuramente no secador. Os resultados evidenciaram que a velocidade de rotação das pás e o diâmetro da partícula apresentaram as maiores influências na resposta. A velocidade média das partículas apresentou pouca influência à altura do leito, apresentando similaridades com trabalhos anteriores em equipamentos tipo paddle. Foi identificado que a região de alimentação apresentou zona de estagnação por não possuir pás para realizar a agitação e pelo efeito de parede terminal. A metodologia Lagrangeana mostrou-se uma ferramenta promissora para a análise de escoamento do secador.Universidade Federal de UberlândiaBrasilPrograma de Pós-graduação em Engenharia QuímicaAtaíde, Carlos Henriquehttp://lattes.cnpq.br/1181660568548980Pereira, Marina Seixashttp://lattes.cnpq.br/0409018782080551Duarte, Cláudio Robertohttp://lattes.cnpq.br/8399881058983357Barrozo, Marcos Antonio de Souzahttp://lattes.cnpq.br/7024983341494297Béttega, Rodrigohttp://lattes.cnpq.br/1379682125857376Carvalho, Leonardo Lima de2022-01-25T14:34:14Z2022-01-25T14:34:14Z2021-12-13info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/masterThesisapplication/pdfCARVALHO, Leonardo Lima de. Estudo da dinâmica de escoamento da unidade Microwave Paddle Dryer. 2021. 81 f. Dissertação (Mestrado em Engenharia Química) - Universidade Federal de Uberlândia, Uberlândia, 2021. DOI http://doi.org/10.14393/ufu.di.2021.679https://repositorio.ufu.br/handle/123456789/34002http://doi.org/10.14393/ufu.di.2021.679porhttp://creativecommons.org/licenses/by-nc-nd/3.0/us/info:eu-repo/semantics/openAccessreponame:Repositório Institucional da UFUinstname:Universidade Federal de Uberlândia (UFU)instacron:UFU2022-01-26T06:22:19Zoai:repositorio.ufu.br:123456789/34002Repositório InstitucionalONGhttp://repositorio.ufu.br/oai/requestdiinf@dirbi.ufu.bropendoar:2022-01-26T06:22:19Repositório Institucional da UFU - Universidade Federal de Uberlândia (UFU)false
dc.title.none.fl_str_mv Estudo da dinâmica de escoamento da unidade Microwave Paddle Dryer
Study of the flow process of the Microwave Paddle Dryer unit
title Estudo da dinâmica de escoamento da unidade Microwave Paddle Dryer
spellingShingle Estudo da dinâmica de escoamento da unidade Microwave Paddle Dryer
Carvalho, Leonardo Lima de
Equipamento Paddle
Paddle equipment
Abordagem Lagrangeana
Lagrangian approach
Velocidade Média
average velocity
PCC
CCD
CNPQ::ENGENHARIAS::ENGENHARIA QUIMICA::OPERACOES INDUSTRIAIS E EQUIPAMENTOS PARA ENGENHARIA QUIMICA
Engenharia quimica
Poços de Petróleo - Perfuração
Processos Químicos
title_short Estudo da dinâmica de escoamento da unidade Microwave Paddle Dryer
title_full Estudo da dinâmica de escoamento da unidade Microwave Paddle Dryer
title_fullStr Estudo da dinâmica de escoamento da unidade Microwave Paddle Dryer
title_full_unstemmed Estudo da dinâmica de escoamento da unidade Microwave Paddle Dryer
title_sort Estudo da dinâmica de escoamento da unidade Microwave Paddle Dryer
author Carvalho, Leonardo Lima de
author_facet Carvalho, Leonardo Lima de
author_role author
dc.contributor.none.fl_str_mv Ataíde, Carlos Henrique
http://lattes.cnpq.br/1181660568548980
Pereira, Marina Seixas
http://lattes.cnpq.br/0409018782080551
Duarte, Cláudio Roberto
http://lattes.cnpq.br/8399881058983357
Barrozo, Marcos Antonio de Souza
http://lattes.cnpq.br/7024983341494297
Béttega, Rodrigo
http://lattes.cnpq.br/1379682125857376
dc.contributor.author.fl_str_mv Carvalho, Leonardo Lima de
dc.subject.por.fl_str_mv Equipamento Paddle
Paddle equipment
Abordagem Lagrangeana
Lagrangian approach
Velocidade Média
average velocity
PCC
CCD
CNPQ::ENGENHARIAS::ENGENHARIA QUIMICA::OPERACOES INDUSTRIAIS E EQUIPAMENTOS PARA ENGENHARIA QUIMICA
Engenharia quimica
Poços de Petróleo - Perfuração
Processos Químicos
topic Equipamento Paddle
Paddle equipment
Abordagem Lagrangeana
Lagrangian approach
Velocidade Média
average velocity
PCC
CCD
CNPQ::ENGENHARIAS::ENGENHARIA QUIMICA::OPERACOES INDUSTRIAIS E EQUIPAMENTOS PARA ENGENHARIA QUIMICA
Engenharia quimica
Poços de Petróleo - Perfuração
Processos Químicos
description Over the last few years, industrial microwave drying has been developed and is an innovative alternative for decontamination of drill cuttings. The results presented in the literature reveal that this technology has the potential to reduce organic phase contents to levels below 1% by mass. An experimental unit, called Microwave Paddle Dryer (MPD) was developed, which will allow for more effective evaluation of ways to increase process efficiency and reduce equipment dimensions, as well as evaluate the efficiency of introducing mechanized paddles to promote material agitation. As drying tests are in the initial phase, understanding the dynamic behavior is of fundamental importance in equipment modeling and application development. In this context, numerical simulations emerge as an important tool in understanding the phenomena that occur in mixing systems. Thus, this work aimed to apply the Lagrangian methodology in the characterization of the granular flow of the Microwave Paddle Dryer and to study the effect of operational variables: blade rotation velocity, bed height and particle diameter on the dynamics of transport and mixing flow. of the granular material inside the dryer. The chosen material used in this work was soybeans, due to its high sphericity, wide availability and DEM parameters already raised by a vast literature. Calibration of the rolling and static particle-particle and particle-wall friction coefficients was performed. These parameters were evaluated in a CCD (Central Composite Design) and compared with the values obtained experimentally. Through image analysis, the numerical and experimental segregation indices were determined. After the calibration process, several simulations were carried out from another proposed CCD, evaluating the effect of operational variables on the average velocity throughout the bed and in 5 defined regions. Although the calibration was carried out for soybeans, the effect of diameter in the simulations was investigated due to other types of materials that will be used in the future in the dryer. The results showed that the speed of rotation of the blades and the particle diameter had the greatest influences on the response. The average velocity of the particles had little influence on the bed height, showing similarities with previous works in paddle equipment. It was identified that the feeding region presented a stagnation zone because it does not have paddles to carry out the agitation and because of the end wall effect. The Lagrangian methodology proved to be a promising tool for the analysis of dryer flow.
publishDate 2021
dc.date.none.fl_str_mv 2021-12-13
2022-01-25T14:34:14Z
2022-01-25T14:34:14Z
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
dc.type.driver.fl_str_mv info:eu-repo/semantics/masterThesis
format masterThesis
status_str publishedVersion
dc.identifier.uri.fl_str_mv CARVALHO, Leonardo Lima de. Estudo da dinâmica de escoamento da unidade Microwave Paddle Dryer. 2021. 81 f. Dissertação (Mestrado em Engenharia Química) - Universidade Federal de Uberlândia, Uberlândia, 2021. DOI http://doi.org/10.14393/ufu.di.2021.679
https://repositorio.ufu.br/handle/123456789/34002
http://doi.org/10.14393/ufu.di.2021.679
identifier_str_mv CARVALHO, Leonardo Lima de. Estudo da dinâmica de escoamento da unidade Microwave Paddle Dryer. 2021. 81 f. Dissertação (Mestrado em Engenharia Química) - Universidade Federal de Uberlândia, Uberlândia, 2021. DOI http://doi.org/10.14393/ufu.di.2021.679
url https://repositorio.ufu.br/handle/123456789/34002
http://doi.org/10.14393/ufu.di.2021.679
dc.language.iso.fl_str_mv por
language por
dc.rights.driver.fl_str_mv http://creativecommons.org/licenses/by-nc-nd/3.0/us/
info:eu-repo/semantics/openAccess
rights_invalid_str_mv http://creativecommons.org/licenses/by-nc-nd/3.0/us/
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
dc.publisher.none.fl_str_mv Universidade Federal de Uberlândia
Brasil
Programa de Pós-graduação em Engenharia Química
publisher.none.fl_str_mv Universidade Federal de Uberlândia
Brasil
Programa de Pós-graduação em Engenharia Química
dc.source.none.fl_str_mv reponame:Repositório Institucional da UFU
instname:Universidade Federal de Uberlândia (UFU)
instacron:UFU
instname_str Universidade Federal de Uberlândia (UFU)
instacron_str UFU
institution UFU
reponame_str Repositório Institucional da UFU
collection Repositório Institucional da UFU
repository.name.fl_str_mv Repositório Institucional da UFU - Universidade Federal de Uberlândia (UFU)
repository.mail.fl_str_mv diinf@dirbi.ufu.br
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