Using mathematical methods for designing optimal mixtures for building bricks prepared by solid industrial waste
Autor(a) principal: | |
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Data de Publicação: | 2016 |
Outros Autores: | , , , , |
Tipo de documento: | Artigo |
Idioma: | eng |
Título da fonte: | LOCUS Repositório Institucional da UFV |
Texto Completo: | http://dx.doi.org/10.1007/s10098-016-1223-y http://www.locus.ufv.br/handle/123456789/22365 |
Resumo: | This study evaluates the use of solid industrial waste generated by a water treatment plant (WTP) at a pulp mill in Brazil for manufacturing building bricks. The sludge from the WTP was mixed with three different wastes generated by the same factory (dregs, grits, and lime mud) and other wastes generated from crushing and grinding granite rock (granite fines). Mathematical and statistical methods are proposed for designing mixtures that satisfy the material properties for ceramic processing and the mechanical properties for the end product. A method for solving a linear system of equations using fewer equations than variables was required, as the number of materials exceeded the number of reference grain size distributions. This type of system is generally compatible and indeterminate. To obtain feasible solutions, a combination-of-variables method is proposed to optimize the mixture design. The formulation of the mixtures was based on the grain size distribution of the residues and the proportions of calcium, sodium, and potassium oxides in the mixtures. The nonparametric Kruskal–Wallis test and the median test were applied for all mixtures, followed by a multiple comparison test of classes. The mechanical properties of the specimens were evaluated after drying (linear shrinkage and flexural strength) and firing (ignition loss, linear shrinkage, and flexural strength) according to the Brazilian Association of Technical Standards and Brazilian Standards for red ceramics. |
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Machado, Raiane RibeiroWolff, ElianeSchwabe, Wilfrid KellerConceição, Samuel VieiraSantanna-Greco, Jisela AparecidaGreco, Marcelo2018-10-22T18:43:48Z2018-10-22T18:43:48Z2016-06-2016189558http://dx.doi.org/10.1007/s10098-016-1223-yhttp://www.locus.ufv.br/handle/123456789/22365This study evaluates the use of solid industrial waste generated by a water treatment plant (WTP) at a pulp mill in Brazil for manufacturing building bricks. The sludge from the WTP was mixed with three different wastes generated by the same factory (dregs, grits, and lime mud) and other wastes generated from crushing and grinding granite rock (granite fines). Mathematical and statistical methods are proposed for designing mixtures that satisfy the material properties for ceramic processing and the mechanical properties for the end product. A method for solving a linear system of equations using fewer equations than variables was required, as the number of materials exceeded the number of reference grain size distributions. This type of system is generally compatible and indeterminate. To obtain feasible solutions, a combination-of-variables method is proposed to optimize the mixture design. The formulation of the mixtures was based on the grain size distribution of the residues and the proportions of calcium, sodium, and potassium oxides in the mixtures. The nonparametric Kruskal–Wallis test and the median test were applied for all mixtures, followed by a multiple comparison test of classes. The mechanical properties of the specimens were evaluated after drying (linear shrinkage and flexural strength) and firing (ignition loss, linear shrinkage, and flexural strength) according to the Brazilian Association of Technical Standards and Brazilian Standards for red ceramics.engClean Technologies and Environmental Policyv. 19, n. 2, p. 379– 389, mar. 2017Springer-Verlag Berlin Heidelberg 2016info:eu-repo/semantics/openAccessWater treatment plant sludgeBuilding bricksMixture designCombination of variablesPulp millUsing mathematical methods for designing optimal mixtures for building bricks prepared by solid industrial wasteinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/articleapplication/pdfreponame:LOCUS Repositório Institucional da UFVinstname:Universidade Federal de Viçosa (UFV)instacron:UFVORIGINALartigo.pdfartigo.pdftexto completoapplication/pdf590444https://locus.ufv.br//bitstream/123456789/22365/1/artigo.pdfd7281e2e181c52bf70e9596f45f11e4fMD51LICENSElicense.txtlicense.txttext/plain; charset=utf-81748https://locus.ufv.br//bitstream/123456789/22365/2/license.txt8a4605be74aa9ea9d79846c1fba20a33MD52123456789/223652018-10-22 15:56:47.18oai:locus.ufv.br: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Repositório InstitucionalPUBhttps://www.locus.ufv.br/oai/requestfabiojreis@ufv.bropendoar:21452018-10-22T18:56:47LOCUS Repositório Institucional da UFV - Universidade Federal de Viçosa (UFV)false |
dc.title.en.fl_str_mv |
Using mathematical methods for designing optimal mixtures for building bricks prepared by solid industrial waste |
title |
Using mathematical methods for designing optimal mixtures for building bricks prepared by solid industrial waste |
spellingShingle |
Using mathematical methods for designing optimal mixtures for building bricks prepared by solid industrial waste Machado, Raiane Ribeiro Water treatment plant sludge Building bricks Mixture design Combination of variables Pulp mill |
title_short |
Using mathematical methods for designing optimal mixtures for building bricks prepared by solid industrial waste |
title_full |
Using mathematical methods for designing optimal mixtures for building bricks prepared by solid industrial waste |
title_fullStr |
Using mathematical methods for designing optimal mixtures for building bricks prepared by solid industrial waste |
title_full_unstemmed |
Using mathematical methods for designing optimal mixtures for building bricks prepared by solid industrial waste |
title_sort |
Using mathematical methods for designing optimal mixtures for building bricks prepared by solid industrial waste |
author |
Machado, Raiane Ribeiro |
author_facet |
Machado, Raiane Ribeiro Wolff, Eliane Schwabe, Wilfrid Keller Conceição, Samuel Vieira Santanna-Greco, Jisela Aparecida Greco, Marcelo |
author_role |
author |
author2 |
Wolff, Eliane Schwabe, Wilfrid Keller Conceição, Samuel Vieira Santanna-Greco, Jisela Aparecida Greco, Marcelo |
author2_role |
author author author author author |
dc.contributor.author.fl_str_mv |
Machado, Raiane Ribeiro Wolff, Eliane Schwabe, Wilfrid Keller Conceição, Samuel Vieira Santanna-Greco, Jisela Aparecida Greco, Marcelo |
dc.subject.pt-BR.fl_str_mv |
Water treatment plant sludge Building bricks Mixture design Combination of variables Pulp mill |
topic |
Water treatment plant sludge Building bricks Mixture design Combination of variables Pulp mill |
description |
This study evaluates the use of solid industrial waste generated by a water treatment plant (WTP) at a pulp mill in Brazil for manufacturing building bricks. The sludge from the WTP was mixed with three different wastes generated by the same factory (dregs, grits, and lime mud) and other wastes generated from crushing and grinding granite rock (granite fines). Mathematical and statistical methods are proposed for designing mixtures that satisfy the material properties for ceramic processing and the mechanical properties for the end product. A method for solving a linear system of equations using fewer equations than variables was required, as the number of materials exceeded the number of reference grain size distributions. This type of system is generally compatible and indeterminate. To obtain feasible solutions, a combination-of-variables method is proposed to optimize the mixture design. The formulation of the mixtures was based on the grain size distribution of the residues and the proportions of calcium, sodium, and potassium oxides in the mixtures. The nonparametric Kruskal–Wallis test and the median test were applied for all mixtures, followed by a multiple comparison test of classes. The mechanical properties of the specimens were evaluated after drying (linear shrinkage and flexural strength) and firing (ignition loss, linear shrinkage, and flexural strength) according to the Brazilian Association of Technical Standards and Brazilian Standards for red ceramics. |
publishDate |
2016 |
dc.date.issued.fl_str_mv |
2016-06-20 |
dc.date.accessioned.fl_str_mv |
2018-10-22T18:43:48Z |
dc.date.available.fl_str_mv |
2018-10-22T18:43:48Z |
dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
http://dx.doi.org/10.1007/s10098-016-1223-y http://www.locus.ufv.br/handle/123456789/22365 |
dc.identifier.issn.none.fl_str_mv |
16189558 |
identifier_str_mv |
16189558 |
url |
http://dx.doi.org/10.1007/s10098-016-1223-y http://www.locus.ufv.br/handle/123456789/22365 |
dc.language.iso.fl_str_mv |
eng |
language |
eng |
dc.relation.ispartofseries.pt-BR.fl_str_mv |
v. 19, n. 2, p. 379– 389, mar. 2017 |
dc.rights.driver.fl_str_mv |
Springer-Verlag Berlin Heidelberg 2016 info:eu-repo/semantics/openAccess |
rights_invalid_str_mv |
Springer-Verlag Berlin Heidelberg 2016 |
eu_rights_str_mv |
openAccess |
dc.format.none.fl_str_mv |
application/pdf |
dc.publisher.none.fl_str_mv |
Clean Technologies and Environmental Policy |
publisher.none.fl_str_mv |
Clean Technologies and Environmental Policy |
dc.source.none.fl_str_mv |
reponame:LOCUS Repositório Institucional da UFV instname:Universidade Federal de Viçosa (UFV) instacron:UFV |
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Universidade Federal de Viçosa (UFV) |
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UFV |
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UFV |
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LOCUS Repositório Institucional da UFV |
collection |
LOCUS Repositório Institucional da UFV |
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