Use of resource management techniques to reduce unplanned industrial shutdowns
Autor(a) principal: | |
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Data de Publicação: | 2021 |
Outros Autores: | |
Tipo de documento: | Artigo |
Idioma: | por |
Título da fonte: | Research, Society and Development |
Texto Completo: | https://rsdjournal.org/index.php/rsd/article/view/16259 |
Resumo: | The relentless pursuit of competitive advantage in the industrial sector contributes to the realization of the importance of controlling primary production resources. This research is based on the high index of idleness generated by the lack of essential resources for the manufacture of the product, linked to the lack of management of these. The objective of this study is to identify and analyze the production stoppage rates due to lack of raw material, to propose improvements that ensure clear process fluidity and productivity gains for operators, in addition to helping managers in decision making. It is characterized as a case study through direct observation and bibliographic research, in addition to having a mixed approach (quali-quantitative) evidenced by the description of an explanatory research. Data collected in the company were explored to build the solidity of the article, through the numbers of production stops, finished products affected by the lack of material and main items and their respective frequency of absenteeism in the stock. In this way, it was possible to build the ABC curve of finished products and raw materials, allowing the visualization of materials that demand greater attention and care to always keep active in the warehouse, as they are the ones that most rotate in the warehouse. Finally, through the analysis of the information, it is concluded that it is necessary to restructure the material list of the finished products so that it is possible to run the MRP, in addition to the adoption of a routine of rotating inventories based on the ABC Curve of inputs to generate accuracy indexes and ensure control of processes. |
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Use of resource management techniques to reduce unplanned industrial shutdownsUso de técnicas de gestión de recursos para reducir las paradas industriales no planificadasUso de técnicas de gestão de recursos na redução de paradas industriais não planejadasCurva ABCLa gestion del inventarioPlanificacion y Control de ProduccionMRP.ABC CurveStock ManagementPlanning and Production ControlMRP.Curva ABCGestão de EstoquePlanejamento e Controle da ProduçãoMRP.The relentless pursuit of competitive advantage in the industrial sector contributes to the realization of the importance of controlling primary production resources. This research is based on the high index of idleness generated by the lack of essential resources for the manufacture of the product, linked to the lack of management of these. The objective of this study is to identify and analyze the production stoppage rates due to lack of raw material, to propose improvements that ensure clear process fluidity and productivity gains for operators, in addition to helping managers in decision making. It is characterized as a case study through direct observation and bibliographic research, in addition to having a mixed approach (quali-quantitative) evidenced by the description of an explanatory research. Data collected in the company were explored to build the solidity of the article, through the numbers of production stops, finished products affected by the lack of material and main items and their respective frequency of absenteeism in the stock. In this way, it was possible to build the ABC curve of finished products and raw materials, allowing the visualization of materials that demand greater attention and care to always keep active in the warehouse, as they are the ones that most rotate in the warehouse. Finally, through the analysis of the information, it is concluded that it is necessary to restructure the material list of the finished products so that it is possible to run the MRP, in addition to the adoption of a routine of rotating inventories based on the ABC Curve of inputs to generate accuracy indexes and ensure control of processes.La búsqueda incesante de ventajas competitivas en el sector industrial contribuye a la comprensión de la importancia de controlar los recursos de producción primaria. Esta investigación se basa en el alto índice de ociosidad que genera la falta de recursos imprescindibles para la fabricación del producto, ligado a la falta de gestión de estos. El objetivo de este estudio es identificar y analizar las tasas de paralización de la producción por falta de materia prima, para proponer mejoras que aseguren una clara fluidez del proceso y ganancias de productividad para los operadores, además de ayudar a los gerentes en la toma de decisiones. Se caracteriza por ser un estudio de caso mediante observación directa e investigación bibliográfica, además de tener un enfoque mixto (cuali-cuantitativo) evidenciado por la descripción de una investigación explicativa. Se exploraron los datos recolectados en la empresa para construir la solidez del artículo, a través de los números de paradas de producción, productos terminados afectados por la falta de material y rubros principales y su respectiva frecuencia de absentismo en el stock. De esta forma, fue posible construir la curva ABC de productos terminados y materias primas, permitiendo la visualización de materiales que demandan mayor atención y cuidado para mantenerse siempre activos en el almacén, ya que son los que más giran en el almacén. Finalmente, a través del análisis de la información, se concluye que es necesario reestructurar la lista de materiales de los productos terminados para que sea posible ejecutar el MRP, además de la adopción de una rutina de inventarios rotativos basada en el ABC. Curva de insumos para generar índices de precisión y asegurar el control de procesos.A busca incessante pela vantagem competitiva no ramo industrial colabora para que seja percebida a importância do controle dos recursos primários da produção. Esta pesquisa se fundamenta pelo alto índice de ociosidade gerado pela carência dos recursos primordiais para fabricação do produto, interligado à falta de manejo destes. O objetivo deste estudo é identificar e analisar os índices de parada produtiva por falta de matéria prima, propor melhorias que assegurem uma fluidez clara do processo e ganho de produtividade pelos operadores, além de servir de auxílio aos gestores nas tomadas de decisões. Caracteriza-se como estudo de caso através da observação direta e pesquisa bibliográfica, além de ter uma abordagem mista (quali-quantitativa) evidenciada pela descrição de uma pesquisa explicativa. Foram explorados dados colhidos na empresa para construção da solidez do artigo, por meio dos números de paradas produtivas, produtos acabados afetados pela falta de material e principais itens e suas respectivas frequência de absenteísmo no estoque. Desta forma, foi possível construir a curva ABC dos produtos acabados e das matérias primas permitindo visualizar os materiais que demandam maior atenção e cuidado para manter sempre ativo no almoxarifado, pois são aqueles que mais giram no armazém. Por fim, através da análise das informações, conclui-se que se faz necessário uma reestruturação na lista de materiais dos produtos acabados para que assim, seja possível rodar o MRP, além da adoção de uma rotina de inventários rotativos baseados na Curva ABC de insumos para gerar índices de acuracidade e garantir o controle dos processos.Research, Society and Development2021-06-13info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdfhttps://rsdjournal.org/index.php/rsd/article/view/1625910.33448/rsd-v10i7.16259Research, Society and Development; Vol. 10 No. 7; e4010716259Research, Society and Development; Vol. 10 Núm. 7; e4010716259Research, Society and Development; v. 10 n. 7; e40107162592525-3409reponame:Research, Society and Developmentinstname:Universidade Federal de Itajubá (UNIFEI)instacron:UNIFEIporhttps://rsdjournal.org/index.php/rsd/article/view/16259/14510Copyright (c) 2021 Ellen Caroline Martins Anchieta; Luís Henrique dos Santos Silva Sousahttps://creativecommons.org/licenses/by/4.0info:eu-repo/semantics/openAccessAnchieta, Ellen Caroline Martins Sousa, Luís Henrique dos Santos Silva2021-07-18T21:07:03Zoai:ojs.pkp.sfu.ca:article/16259Revistahttps://rsdjournal.org/index.php/rsd/indexPUBhttps://rsdjournal.org/index.php/rsd/oairsd.articles@gmail.com2525-34092525-3409opendoar:2024-01-17T09:36:51.632782Research, Society and Development - Universidade Federal de Itajubá (UNIFEI)false |
dc.title.none.fl_str_mv |
Use of resource management techniques to reduce unplanned industrial shutdowns Uso de técnicas de gestión de recursos para reducir las paradas industriales no planificadas Uso de técnicas de gestão de recursos na redução de paradas industriais não planejadas |
title |
Use of resource management techniques to reduce unplanned industrial shutdowns |
spellingShingle |
Use of resource management techniques to reduce unplanned industrial shutdowns Anchieta, Ellen Caroline Martins Curva ABC La gestion del inventario Planificacion y Control de Produccion MRP. ABC Curve Stock Management Planning and Production Control MRP. Curva ABC Gestão de Estoque Planejamento e Controle da Produção MRP. |
title_short |
Use of resource management techniques to reduce unplanned industrial shutdowns |
title_full |
Use of resource management techniques to reduce unplanned industrial shutdowns |
title_fullStr |
Use of resource management techniques to reduce unplanned industrial shutdowns |
title_full_unstemmed |
Use of resource management techniques to reduce unplanned industrial shutdowns |
title_sort |
Use of resource management techniques to reduce unplanned industrial shutdowns |
author |
Anchieta, Ellen Caroline Martins |
author_facet |
Anchieta, Ellen Caroline Martins Sousa, Luís Henrique dos Santos Silva |
author_role |
author |
author2 |
Sousa, Luís Henrique dos Santos Silva |
author2_role |
author |
dc.contributor.author.fl_str_mv |
Anchieta, Ellen Caroline Martins Sousa, Luís Henrique dos Santos Silva |
dc.subject.por.fl_str_mv |
Curva ABC La gestion del inventario Planificacion y Control de Produccion MRP. ABC Curve Stock Management Planning and Production Control MRP. Curva ABC Gestão de Estoque Planejamento e Controle da Produção MRP. |
topic |
Curva ABC La gestion del inventario Planificacion y Control de Produccion MRP. ABC Curve Stock Management Planning and Production Control MRP. Curva ABC Gestão de Estoque Planejamento e Controle da Produção MRP. |
description |
The relentless pursuit of competitive advantage in the industrial sector contributes to the realization of the importance of controlling primary production resources. This research is based on the high index of idleness generated by the lack of essential resources for the manufacture of the product, linked to the lack of management of these. The objective of this study is to identify and analyze the production stoppage rates due to lack of raw material, to propose improvements that ensure clear process fluidity and productivity gains for operators, in addition to helping managers in decision making. It is characterized as a case study through direct observation and bibliographic research, in addition to having a mixed approach (quali-quantitative) evidenced by the description of an explanatory research. Data collected in the company were explored to build the solidity of the article, through the numbers of production stops, finished products affected by the lack of material and main items and their respective frequency of absenteeism in the stock. In this way, it was possible to build the ABC curve of finished products and raw materials, allowing the visualization of materials that demand greater attention and care to always keep active in the warehouse, as they are the ones that most rotate in the warehouse. Finally, through the analysis of the information, it is concluded that it is necessary to restructure the material list of the finished products so that it is possible to run the MRP, in addition to the adoption of a routine of rotating inventories based on the ABC Curve of inputs to generate accuracy indexes and ensure control of processes. |
publishDate |
2021 |
dc.date.none.fl_str_mv |
2021-06-13 |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article info:eu-repo/semantics/publishedVersion |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
https://rsdjournal.org/index.php/rsd/article/view/16259 10.33448/rsd-v10i7.16259 |
url |
https://rsdjournal.org/index.php/rsd/article/view/16259 |
identifier_str_mv |
10.33448/rsd-v10i7.16259 |
dc.language.iso.fl_str_mv |
por |
language |
por |
dc.relation.none.fl_str_mv |
https://rsdjournal.org/index.php/rsd/article/view/16259/14510 |
dc.rights.driver.fl_str_mv |
Copyright (c) 2021 Ellen Caroline Martins Anchieta; Luís Henrique dos Santos Silva Sousa https://creativecommons.org/licenses/by/4.0 info:eu-repo/semantics/openAccess |
rights_invalid_str_mv |
Copyright (c) 2021 Ellen Caroline Martins Anchieta; Luís Henrique dos Santos Silva Sousa https://creativecommons.org/licenses/by/4.0 |
eu_rights_str_mv |
openAccess |
dc.format.none.fl_str_mv |
application/pdf |
dc.publisher.none.fl_str_mv |
Research, Society and Development |
publisher.none.fl_str_mv |
Research, Society and Development |
dc.source.none.fl_str_mv |
Research, Society and Development; Vol. 10 No. 7; e4010716259 Research, Society and Development; Vol. 10 Núm. 7; e4010716259 Research, Society and Development; v. 10 n. 7; e4010716259 2525-3409 reponame:Research, Society and Development instname:Universidade Federal de Itajubá (UNIFEI) instacron:UNIFEI |
instname_str |
Universidade Federal de Itajubá (UNIFEI) |
instacron_str |
UNIFEI |
institution |
UNIFEI |
reponame_str |
Research, Society and Development |
collection |
Research, Society and Development |
repository.name.fl_str_mv |
Research, Society and Development - Universidade Federal de Itajubá (UNIFEI) |
repository.mail.fl_str_mv |
rsd.articles@gmail.com |
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1797052786192416768 |