TCPSD Process Control for Separation of Acetonitrile/Benzene/Methanol Mixture

Detalhes bibliográficos
Autor(a) principal: Guimarães, Lucas de Melo Jurema
Data de Publicação: 2022
Outros Autores: Ramos, Wagner Brandão
Tipo de documento: Artigo
Idioma: por
Título da fonte: Research, Society and Development
Texto Completo: https://rsdjournal.org/index.php/rsd/article/view/25105
Resumo: Aiming for greater saving on operating costs, the inclusion of recycle streams and thermal integrations are routine in chemical processes, generating need for more robust control structures capable of preventing losses due to routine disturbances and providing operational safety. The Triple-Column-Pressure-Swing-Distillation (TCPSD) separation can be used to separate different solvents from the fine chemical industry, and due to the large number of variables involved, together with thermal integrations and recycle streams, the definition of an effective control structure becomes a complex problem. At this context, this paper has as main objective the development and evaluation of plantwide control structures for a TCPSD process used to separate the acetonitrile/benzene/methanol mixture. Using the Aspen Plus© and Aspen Plus Dynamics© software, two control structures were evaluated, in which the product compositions are controlled by inference, by controlling the temperature of sensitive plates. The main difference between the two structures is that Control Structure 1 has a dual sum control loop of temperature sensitive plates in the low-pressure column, manipulating the reflux ratio. When evaluating the results of compositions of products when reaching steady state and ISE values, it was concluded that both structures are capable of controlling step-type disturbances in flow and composition at feed stream of the process. However, the better results were observed in Control Structure 1.
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spelling TCPSD Process Control for Separation of Acetonitrile/Benzene/Methanol MixtureControl del Proceso TCPSD para la Separación de la Mezcla Acetonitrilo/Benceno/MetanolControle do Processo TCPSD para Separação da Mistura Acetonitrila/Benzeno/MetanolTCPSDPlantwide ControlControl by inference.TCPSDControl PlantwideControl por inferencia.TCPSDControle PlantwideControle por inferência.Aiming for greater saving on operating costs, the inclusion of recycle streams and thermal integrations are routine in chemical processes, generating need for more robust control structures capable of preventing losses due to routine disturbances and providing operational safety. The Triple-Column-Pressure-Swing-Distillation (TCPSD) separation can be used to separate different solvents from the fine chemical industry, and due to the large number of variables involved, together with thermal integrations and recycle streams, the definition of an effective control structure becomes a complex problem. At this context, this paper has as main objective the development and evaluation of plantwide control structures for a TCPSD process used to separate the acetonitrile/benzene/methanol mixture. Using the Aspen Plus© and Aspen Plus Dynamics© software, two control structures were evaluated, in which the product compositions are controlled by inference, by controlling the temperature of sensitive plates. The main difference between the two structures is that Control Structure 1 has a dual sum control loop of temperature sensitive plates in the low-pressure column, manipulating the reflux ratio. When evaluating the results of compositions of products when reaching steady state and ISE values, it was concluded that both structures are capable of controlling step-type disturbances in flow and composition at feed stream of the process. However, the better results were observed in Control Structure 1.Con el objetivo de lograr mayores ahorros en los costos operativos, la inclusión de corrientes de reciclaje y las integraciones térmicas son rutinarias en los procesos quimicos, lo que genera la necesidad de estructuras de control más robustas capaces de prevenir pérdidas debido a perturbaciones rutinarias y proporcionar seguridad operativa. La Triple-Column-Pressure-Swing-Distillation (TCPSD) puede ser utilizada para separar diferentes disolventes de la industria química fina y, debido a la gran cantidad de variables involucradas, juntamente con las integraciones térmicas y las corrientes de reciclado, la definición de una estructura de control efectiva se vuelve un problema complejo. En este contexto, este trabajo tiene como objetivo principal el desarrollo y evaluación de estructuras de control plantwide para el proceso TCPSD, utilizadas para separar la mezcla acetonitrilo/benceno/metanol. Utilizando el software Aspen Plus© y Aspen Plus Dynamics©, se evaluaron dos estructuras de control, en las que las composiciones del producto se controlan por inferencia, controlando la temperatura de platos sensibles. La principal diferencia entre las dos estructuras es que la Estructura de Control 1 posee un circuito de control de doble suma de platos sensibles a la temperatura en la columna de baja presión, que manipula la relación de reflujo. Al evaluar los resultados de las composiciones de los productos al alcanzar valores de estado estacionario y de ISE, se concluyó que ambas estructuras son capaces de controlar perturbaciones de tipo escalonado en el flujo y composición de la alimentación del proceso. Aún, se observaron mejores resultados en la Estructura de Control 1.Visando uma maior economia em custos operacionais, a inclusão de correntes de reciclo e integrações térmicas são rotineiras nos processos químicos, gerando a necessidade de estruturas de controle mais robustas, capazes de impedir perdas devido a distúrbios rotineiros e proporcionar segurança operacional. A separação via Triple-Column Pressure-Swing Distillation (TCPSD) pode ser utilizada para separar diferentes solventes da indústria de química fina, e devido ao grande número de variáveis envolvidas, juntamente a integrações térmicas e correntes de reciclo, a definição de uma estrutura de controle eficaz se torna um problema complexo. Neste contexto, este trabalho tem como principal objetivo o desenvolvimento e avaliação de estruturas de controle plantwide para o processo TCPSD, utilizado para separação da mistura acetonitrila/benzeno/metanol. Utilizando os softwares Aspen Plus© e Aspen Plus Dynamics©, foram avaliadas duas estruturas de controle, nas quais as composições dos produtos são controladas por inferência, através do controle da temperatura de pratos sensíveis. A principal diferença entre as duas estruturas é que a Estrutura de Controle 1 possui uma malha de controle de soma dual de temperatura de pratos sensíveis na coluna de baixa pressão, manipulando a razão de refluxo. Ao avaliar os resultados das composições dos produtos ao atingir estado estacionário e valores de ISE, concluiu-se que ambas as estruturas são capazes de controlar distúrbios do tipo degrau na vazão e composição de alimentação do processo. Contudo, observaram-se melhores resultados na Estrutura de Controle 1.Research, Society and Development2022-01-09info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdfhttps://rsdjournal.org/index.php/rsd/article/view/2510510.33448/rsd-v11i1.25105Research, Society and Development; Vol. 11 No. 1; e39811125105Research, Society and Development; Vol. 11 Núm. 1; e39811125105Research, Society and Development; v. 11 n. 1; e398111251052525-3409reponame:Research, Society and Developmentinstname:Universidade Federal de Itajubá (UNIFEI)instacron:UNIFEIporhttps://rsdjournal.org/index.php/rsd/article/view/25105/22768Copyright (c) 2022 Lucas de Melo Jurema Guimarães; Wagner Brandão Ramos https://creativecommons.org/licenses/by/4.0info:eu-repo/semantics/openAccessGuimarães, Lucas de Melo JuremaRamos, Wagner Brandão 2022-01-16T18:08:18Zoai:ojs.pkp.sfu.ca:article/25105Revistahttps://rsdjournal.org/index.php/rsd/indexPUBhttps://rsdjournal.org/index.php/rsd/oairsd.articles@gmail.com2525-34092525-3409opendoar:2024-01-17T09:43:28.276143Research, Society and Development - Universidade Federal de Itajubá (UNIFEI)false
dc.title.none.fl_str_mv TCPSD Process Control for Separation of Acetonitrile/Benzene/Methanol Mixture
Control del Proceso TCPSD para la Separación de la Mezcla Acetonitrilo/Benceno/Metanol
Controle do Processo TCPSD para Separação da Mistura Acetonitrila/Benzeno/Metanol
title TCPSD Process Control for Separation of Acetonitrile/Benzene/Methanol Mixture
spellingShingle TCPSD Process Control for Separation of Acetonitrile/Benzene/Methanol Mixture
Guimarães, Lucas de Melo Jurema
TCPSD
Plantwide Control
Control by inference.
TCPSD
Control Plantwide
Control por inferencia.
TCPSD
Controle Plantwide
Controle por inferência.
title_short TCPSD Process Control for Separation of Acetonitrile/Benzene/Methanol Mixture
title_full TCPSD Process Control for Separation of Acetonitrile/Benzene/Methanol Mixture
title_fullStr TCPSD Process Control for Separation of Acetonitrile/Benzene/Methanol Mixture
title_full_unstemmed TCPSD Process Control for Separation of Acetonitrile/Benzene/Methanol Mixture
title_sort TCPSD Process Control for Separation of Acetonitrile/Benzene/Methanol Mixture
author Guimarães, Lucas de Melo Jurema
author_facet Guimarães, Lucas de Melo Jurema
Ramos, Wagner Brandão
author_role author
author2 Ramos, Wagner Brandão
author2_role author
dc.contributor.author.fl_str_mv Guimarães, Lucas de Melo Jurema
Ramos, Wagner Brandão
dc.subject.por.fl_str_mv TCPSD
Plantwide Control
Control by inference.
TCPSD
Control Plantwide
Control por inferencia.
TCPSD
Controle Plantwide
Controle por inferência.
topic TCPSD
Plantwide Control
Control by inference.
TCPSD
Control Plantwide
Control por inferencia.
TCPSD
Controle Plantwide
Controle por inferência.
description Aiming for greater saving on operating costs, the inclusion of recycle streams and thermal integrations are routine in chemical processes, generating need for more robust control structures capable of preventing losses due to routine disturbances and providing operational safety. The Triple-Column-Pressure-Swing-Distillation (TCPSD) separation can be used to separate different solvents from the fine chemical industry, and due to the large number of variables involved, together with thermal integrations and recycle streams, the definition of an effective control structure becomes a complex problem. At this context, this paper has as main objective the development and evaluation of plantwide control structures for a TCPSD process used to separate the acetonitrile/benzene/methanol mixture. Using the Aspen Plus© and Aspen Plus Dynamics© software, two control structures were evaluated, in which the product compositions are controlled by inference, by controlling the temperature of sensitive plates. The main difference between the two structures is that Control Structure 1 has a dual sum control loop of temperature sensitive plates in the low-pressure column, manipulating the reflux ratio. When evaluating the results of compositions of products when reaching steady state and ISE values, it was concluded that both structures are capable of controlling step-type disturbances in flow and composition at feed stream of the process. However, the better results were observed in Control Structure 1.
publishDate 2022
dc.date.none.fl_str_mv 2022-01-09
dc.type.driver.fl_str_mv info:eu-repo/semantics/article
info:eu-repo/semantics/publishedVersion
format article
status_str publishedVersion
dc.identifier.uri.fl_str_mv https://rsdjournal.org/index.php/rsd/article/view/25105
10.33448/rsd-v11i1.25105
url https://rsdjournal.org/index.php/rsd/article/view/25105
identifier_str_mv 10.33448/rsd-v11i1.25105
dc.language.iso.fl_str_mv por
language por
dc.relation.none.fl_str_mv https://rsdjournal.org/index.php/rsd/article/view/25105/22768
dc.rights.driver.fl_str_mv Copyright (c) 2022 Lucas de Melo Jurema Guimarães; Wagner Brandão Ramos
https://creativecommons.org/licenses/by/4.0
info:eu-repo/semantics/openAccess
rights_invalid_str_mv Copyright (c) 2022 Lucas de Melo Jurema Guimarães; Wagner Brandão Ramos
https://creativecommons.org/licenses/by/4.0
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
dc.publisher.none.fl_str_mv Research, Society and Development
publisher.none.fl_str_mv Research, Society and Development
dc.source.none.fl_str_mv Research, Society and Development; Vol. 11 No. 1; e39811125105
Research, Society and Development; Vol. 11 Núm. 1; e39811125105
Research, Society and Development; v. 11 n. 1; e39811125105
2525-3409
reponame:Research, Society and Development
instname:Universidade Federal de Itajubá (UNIFEI)
instacron:UNIFEI
instname_str Universidade Federal de Itajubá (UNIFEI)
instacron_str UNIFEI
institution UNIFEI
reponame_str Research, Society and Development
collection Research, Society and Development
repository.name.fl_str_mv Research, Society and Development - Universidade Federal de Itajubá (UNIFEI)
repository.mail.fl_str_mv rsd.articles@gmail.com
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