Numerical analysis of the dimensional variation in structural ceramic blocks during the drying process

Detalhes bibliográficos
Autor(a) principal: Silva, Stephane Katherine Barbosa Moura da
Data de Publicação: 2021
Outros Autores: Araújo, Carlos José de, Lima, Antonio Gilson Barbosa de
Tipo de documento: Artigo
Idioma: por
Título da fonte: Research, Society and Development
Texto Completo: https://rsdjournal.org/index.php/rsd/article/view/15680
Resumo: Having products with a relatively low production cost, the ceramic industry is a segment with a fundamental participation in the national economy. However, these are industries that, for the most part, have obsolete manufacturing processes, without adequate quality control, and which generate a high waste of resources and low quality of the final product. As one of the steps in the manufacturing process of a ceramic material, drying is defined as the process of reducing the moisture content of a solid by supplying energy. It's a process that involves complex phenomena of heat and mass transfer, as well as dimensional variations, and which, when done incorrectly, causes structural damage to the product, which are the main responsible for the disposal of parts in the ceramic industry. Therefore, it's extremely important to describe the drying process in detail, providing the necessary information for the process to occur properly. Thus, this research aimed, through mathematical modeling and numerical simulation, to analyze the dimensional variation of a structural ceramic block during the drying process, where mathematical models for volume and surface area of the product were adjusted using Statistica® software to the data experimental data obtained in the literature, under different experimental conditions. Results related to the variations of the external and internal surface areas and volume were exposed and analyzed. It can be concluded that the mathematical model chosen was adequately adjusted to the experimental data collected, with a coefficient of determination that was higher than 0.9; and that, despite undergoing dimensional reductions, the studied ceramic block maintained its initial geometry without showing deformations.
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spelling Numerical analysis of the dimensional variation in structural ceramic blocks during the drying processAnálisis numérico de la variación dimensional en bloques cerámicos estructurales durante el proceso de secadoAnálise numérica da variação dimensional em blocos cerâmicos estruturais durante o processo de secagemCeramic blocksDimensional variationDryingMathematical modelingMoisture content.Bloques de cerámicaContenido de humedadModelado matemáticoSecadoVariación dimensional.Blocos cerâmicosModelagem matemáticaSecagemTeor de umidadeVariação dimensional.Having products with a relatively low production cost, the ceramic industry is a segment with a fundamental participation in the national economy. However, these are industries that, for the most part, have obsolete manufacturing processes, without adequate quality control, and which generate a high waste of resources and low quality of the final product. As one of the steps in the manufacturing process of a ceramic material, drying is defined as the process of reducing the moisture content of a solid by supplying energy. It's a process that involves complex phenomena of heat and mass transfer, as well as dimensional variations, and which, when done incorrectly, causes structural damage to the product, which are the main responsible for the disposal of parts in the ceramic industry. Therefore, it's extremely important to describe the drying process in detail, providing the necessary information for the process to occur properly. Thus, this research aimed, through mathematical modeling and numerical simulation, to analyze the dimensional variation of a structural ceramic block during the drying process, where mathematical models for volume and surface area of the product were adjusted using Statistica® software to the data experimental data obtained in the literature, under different experimental conditions. Results related to the variations of the external and internal surface areas and volume were exposed and analyzed. It can be concluded that the mathematical model chosen was adequately adjusted to the experimental data collected, with a coefficient of determination that was higher than 0.9; and that, despite undergoing dimensional reductions, the studied ceramic block maintained its initial geometry without showing deformations.Por tener productos con un costo de producción relativamente bajo, la industria cerámica es un segmento con una participación fundamental en la economía nacional. Sin embargo, se trata de industrias que, en su mayor parte, tienen procesos de fabricación desactualizados, sin un adecuado control de calidad, y que generan un alto desperdicio de recursos y baja calidad del producto final. Como uno de los pasos en el proceso de fabricación de un material cerámico, el secado se define como el proceso de reducción del contenido de humedad de un sólido de acuerdo con el suministro de energía al mismo. Es un proceso que involucra fenómenos complejos de transferencia de calor y masa, así como variaciones dimensionales, y que, cuando se realizan de manera incorrecta, provocan daños estructurales al producto, que es el principal responsable del retiro de piezas en la industria cerámica. Por tanto, es de suma importancia describir el proceso de secado en detalle, proporcionando la información necesaria para que el proceso se lleve a cabo correctamente. Así, esta investigación tuvo como objetivo, a través de la modelización matemática y la simulación numérica, analizar la variación dimensional de un bloque cerámico estructural durante el proceso de secado, donde se ajustaron modelos matemáticos de volumen y superficie del producto mediante el software Statistica® a datos experimentales obtenidos en la literatura, bajo diferentes condiciones experimentales. Se expusieron y analizaron los resultados relacionados con variaciones en superficies y volumen externo e interno. Se puede concluir que el modelo matemático elegido se ajustó adecuadamente a los datos experimentales recolectados, con un coeficiente de determinación mayor a 0.9; y que, a pesar de sufrir reducciones dimensionales, el bloque cerámico estudiado mantuvo su geometría inicial sin presentar deformaciones.Possuindo produtos com um custo de produção relativamente baixo, a indústria cerâmica é um segmento com participação fundamental na economia nacional. Todavia, trata-se de indústrias que, em sua maioria possuem processos de fabricação ultrapassados, sem controle de qualidade adequado, e que geram um elevado desperdício de recursos e baixa qualidade da peça final. Sendo uma das etapas do processo de fabricação de um material cerâmico, a secagem é definida como o processo de redução do teor de umidade de um sólido em função do fornecimento de energia ao mesmo. Trata-se de um processo que envolve fenômenos complexos de transferência de calor e massa, assim como variações dimensionais, e que, quando realizado de forma incorreta, acarreta danos estruturais ao produto, os quais são os principais responsáveis pelo descarte de peças na indústria cerâmica. Logo, é de suma importância descrever detalhadamente o processo de secagem, fornecendo informações necessárias para que o processo ocorra de forma adequada. Destarte, a presente pesquisa teve como objetivo, através da modelagem matemática e simulação numérica, analisar a variação dimensional de um bloco cerâmico estrutural durante o processo de secagem, onde modelos matemáticos para volume e área superficial do produto foram ajustados via software Statistica® aos dados experimentais obtidos na literatura, em diversas condições experimentais. Resultados referentes às variações das áreas superficiais externa e interna e volume foram expostos e analisados. Pode-se concluir que o modelo matemático escolhido ajustou-se adequadamente aos dados experimentais coletados, com coeficiente de determinação superior à 0.9; e que, apesar de sofrer reduções dimensionais, o bloco cerâmico estudado manteve sua geometria inicial sem apresentar deformações.Research, Society and Development2021-05-31info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdfhttps://rsdjournal.org/index.php/rsd/article/view/1568010.33448/rsd-v10i6.15680Research, Society and Development; Vol. 10 No. 6; e33310615680Research, Society and Development; Vol. 10 Núm. 6; e33310615680Research, Society and Development; v. 10 n. 6; e333106156802525-3409reponame:Research, Society and Developmentinstname:Universidade Federal de Itajubá (UNIFEI)instacron:UNIFEIporhttps://rsdjournal.org/index.php/rsd/article/view/15680/14144Copyright (c) 2021 Stephane Katherine Barbosa Moura da Silva; Carlos José de Araújo; Antonio Gilson Barbosa de Limahttps://creativecommons.org/licenses/by/4.0info:eu-repo/semantics/openAccessSilva, Stephane Katherine Barbosa Moura daAraújo, Carlos José de Lima, Antonio Gilson Barbosa de 2021-06-10T22:51:46Zoai:ojs.pkp.sfu.ca:article/15680Revistahttps://rsdjournal.org/index.php/rsd/indexPUBhttps://rsdjournal.org/index.php/rsd/oairsd.articles@gmail.com2525-34092525-3409opendoar:2024-01-17T09:36:26.874161Research, Society and Development - Universidade Federal de Itajubá (UNIFEI)false
dc.title.none.fl_str_mv Numerical analysis of the dimensional variation in structural ceramic blocks during the drying process
Análisis numérico de la variación dimensional en bloques cerámicos estructurales durante el proceso de secado
Análise numérica da variação dimensional em blocos cerâmicos estruturais durante o processo de secagem
title Numerical analysis of the dimensional variation in structural ceramic blocks during the drying process
spellingShingle Numerical analysis of the dimensional variation in structural ceramic blocks during the drying process
Silva, Stephane Katherine Barbosa Moura da
Ceramic blocks
Dimensional variation
Drying
Mathematical modeling
Moisture content.
Bloques de cerámica
Contenido de humedad
Modelado matemático
Secado
Variación dimensional.
Blocos cerâmicos
Modelagem matemática
Secagem
Teor de umidade
Variação dimensional.
title_short Numerical analysis of the dimensional variation in structural ceramic blocks during the drying process
title_full Numerical analysis of the dimensional variation in structural ceramic blocks during the drying process
title_fullStr Numerical analysis of the dimensional variation in structural ceramic blocks during the drying process
title_full_unstemmed Numerical analysis of the dimensional variation in structural ceramic blocks during the drying process
title_sort Numerical analysis of the dimensional variation in structural ceramic blocks during the drying process
author Silva, Stephane Katherine Barbosa Moura da
author_facet Silva, Stephane Katherine Barbosa Moura da
Araújo, Carlos José de
Lima, Antonio Gilson Barbosa de
author_role author
author2 Araújo, Carlos José de
Lima, Antonio Gilson Barbosa de
author2_role author
author
dc.contributor.author.fl_str_mv Silva, Stephane Katherine Barbosa Moura da
Araújo, Carlos José de
Lima, Antonio Gilson Barbosa de
dc.subject.por.fl_str_mv Ceramic blocks
Dimensional variation
Drying
Mathematical modeling
Moisture content.
Bloques de cerámica
Contenido de humedad
Modelado matemático
Secado
Variación dimensional.
Blocos cerâmicos
Modelagem matemática
Secagem
Teor de umidade
Variação dimensional.
topic Ceramic blocks
Dimensional variation
Drying
Mathematical modeling
Moisture content.
Bloques de cerámica
Contenido de humedad
Modelado matemático
Secado
Variación dimensional.
Blocos cerâmicos
Modelagem matemática
Secagem
Teor de umidade
Variação dimensional.
description Having products with a relatively low production cost, the ceramic industry is a segment with a fundamental participation in the national economy. However, these are industries that, for the most part, have obsolete manufacturing processes, without adequate quality control, and which generate a high waste of resources and low quality of the final product. As one of the steps in the manufacturing process of a ceramic material, drying is defined as the process of reducing the moisture content of a solid by supplying energy. It's a process that involves complex phenomena of heat and mass transfer, as well as dimensional variations, and which, when done incorrectly, causes structural damage to the product, which are the main responsible for the disposal of parts in the ceramic industry. Therefore, it's extremely important to describe the drying process in detail, providing the necessary information for the process to occur properly. Thus, this research aimed, through mathematical modeling and numerical simulation, to analyze the dimensional variation of a structural ceramic block during the drying process, where mathematical models for volume and surface area of the product were adjusted using Statistica® software to the data experimental data obtained in the literature, under different experimental conditions. Results related to the variations of the external and internal surface areas and volume were exposed and analyzed. It can be concluded that the mathematical model chosen was adequately adjusted to the experimental data collected, with a coefficient of determination that was higher than 0.9; and that, despite undergoing dimensional reductions, the studied ceramic block maintained its initial geometry without showing deformations.
publishDate 2021
dc.date.none.fl_str_mv 2021-05-31
dc.type.driver.fl_str_mv info:eu-repo/semantics/article
info:eu-repo/semantics/publishedVersion
format article
status_str publishedVersion
dc.identifier.uri.fl_str_mv https://rsdjournal.org/index.php/rsd/article/view/15680
10.33448/rsd-v10i6.15680
url https://rsdjournal.org/index.php/rsd/article/view/15680
identifier_str_mv 10.33448/rsd-v10i6.15680
dc.language.iso.fl_str_mv por
language por
dc.relation.none.fl_str_mv https://rsdjournal.org/index.php/rsd/article/view/15680/14144
dc.rights.driver.fl_str_mv https://creativecommons.org/licenses/by/4.0
info:eu-repo/semantics/openAccess
rights_invalid_str_mv https://creativecommons.org/licenses/by/4.0
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
dc.publisher.none.fl_str_mv Research, Society and Development
publisher.none.fl_str_mv Research, Society and Development
dc.source.none.fl_str_mv Research, Society and Development; Vol. 10 No. 6; e33310615680
Research, Society and Development; Vol. 10 Núm. 6; e33310615680
Research, Society and Development; v. 10 n. 6; e33310615680
2525-3409
reponame:Research, Society and Development
instname:Universidade Federal de Itajubá (UNIFEI)
instacron:UNIFEI
instname_str Universidade Federal de Itajubá (UNIFEI)
instacron_str UNIFEI
institution UNIFEI
reponame_str Research, Society and Development
collection Research, Society and Development
repository.name.fl_str_mv Research, Society and Development - Universidade Federal de Itajubá (UNIFEI)
repository.mail.fl_str_mv rsd.articles@gmail.com
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