Study of hardening models in automotive steels using the finite element method and the backscattered electron diffraction technique

Detalhes bibliográficos
Autor(a) principal: Silva, Erika Aparecida da
Data de Publicação: 2020
Outros Autores: Silva, José Wilson de Jesus, Sampaio, Nilo Antonio de Souza, Faye, Jean Pierre, Alexis, Joel, Abdalla, Antonio Jorge
Tipo de documento: Artigo
Idioma: por
Título da fonte: Research, Society and Development
Texto Completo: https://rsdjournal.org/index.php/rsd/article/view/1535
Resumo: In this work, the objective was to correlate anisotropy with the mechanical and microstructural behavior of two high strength steels used in vehicle production in order to obtain variables to alter future manufacturing processes in order to obtain steels with a lower elastic return, known as springback effect, which means geometric changes suffered by the part at the end of the plastic deformation process, after the release of the forces applied by the stamping tool and this causes dimensional failures that compromise the production. In this research, biphasic steel and one low carbon steel were evaluated, being Docol_DL800 and LC200 their trade names, respectively. Tensile tests and three-point bending in air were performed to determine the mechanical properties and behaviors and these results were compared with those obtained by computational simulation using the finite element method and were also correlated with microstructural data from the backscattered electron technique. The results indicate that biphasic steel has a higher hardening allowing a greater springback effect due to its microstructure with ferrite and martensite, high grain refinement, greater amount of elastic residual energy and a lower degree of disorientation after mechanical conformation, creating the effect Bauschinger. Already the steel LC200 presented a smaller degree of springback thanks to the more isotropic hardening due to the increase in the degree of grain disorientation after the conformation. Thus, it was concluded that the manufacturing processes of these steels should seek to combine high mechanical strength with a more isotropic behavior.
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spelling Study of hardening models in automotive steels using the finite element method and the backscattered electron diffraction techniqueEstudio de los modelos de endurecimiento en aceros automotrices utilizando el método de elementos finitos y la técnica de difracción de electrones retrodispersadosEstudo dos modelos de encruamento em aços automotivos por meio do método de elementos finitos e da técnica de difração de elétrons retroespalhadosspringbackAHSSconformaçãoelementos finitosaços de alta resistênciaEBSDspringbackAHSSconformación elementos finitosaceros de alta resistenciaEBSDspringbackAHSSsheet metal formingfinite element analysishigh strength steelsEBSDIn this work, the objective was to correlate anisotropy with the mechanical and microstructural behavior of two high strength steels used in vehicle production in order to obtain variables to alter future manufacturing processes in order to obtain steels with a lower elastic return, known as springback effect, which means geometric changes suffered by the part at the end of the plastic deformation process, after the release of the forces applied by the stamping tool and this causes dimensional failures that compromise the production. In this research, biphasic steel and one low carbon steel were evaluated, being Docol_DL800 and LC200 their trade names, respectively. Tensile tests and three-point bending in air were performed to determine the mechanical properties and behaviors and these results were compared with those obtained by computational simulation using the finite element method and were also correlated with microstructural data from the backscattered electron technique. The results indicate that biphasic steel has a higher hardening allowing a greater springback effect due to its microstructure with ferrite and martensite, high grain refinement, greater amount of elastic residual energy and a lower degree of disorientation after mechanical conformation, creating the effect Bauschinger. Already the steel LC200 presented a smaller degree of springback thanks to the more isotropic hardening due to the increase in the degree of grain disorientation after the conformation. Thus, it was concluded that the manufacturing processes of these steels should seek to combine high mechanical strength with a more isotropic behavior.En este trabajo, el objetivo era correlacionar la anisotropía con el comportamiento mecánico y microestructural de dos aceros de alta resistencia utilizados en la producción de vehículos para obtener variables que alteren los procesos de fabricación futuros con el fin de obtener aceros con un retorno elástico más bajo, conocido como efecto de recuperación elástica, que significa cambios geométricos sufridos por la parte al final del proceso de deformación plástica, después de la liberación de las fuerzas aplicadas por la herramienta de estampado y esto causa fallas dimensionales que comprometen la producción. En esta investigación, se evaluaron el acero bifásico y uno de bajo contenido de carbono, siendo Docol_DL800 y LC200 sus nombres comerciales, respectivamente. Se realizaron pruebas de tracción y flexión de tres puntos para determinar las propiedades y comportamientos mecánicos y estos resultados se compararon con los obtenidos por simulación computacional utilizando el método de elementos finitos y también se correlacionaron con datos microestructurales de la técnica de electrones retrodispersados. Los resultados indican que el acero bifásico tiene un mayor endurecimiento permitiendo un mayor efecto de recuperación elástica debido a su microestructura con ferrita y martensita, alto refinamiento de grano, mayor cantidad de energía residual elástica y un menor grado de desorientación después de la conformación mecánica, creando el efecto Bauschinger. Ya el acero LC200 presentaba un menor grado de recuperación elástica gracias al mayor endurecimiento isotrópico debido al aumento en el grado de desorientación del grano después de la conformación. Por lo tanto, se concluyó que los procesos de fabricación de estos aceros deberían tratar de combinar una alta resistencia mecánica con un comportamiento más isotrópico.Neste trabalho, o objetivo foi correlacionar a anisotropia com o comportamento mecânico e microestrutural de dois aços de alta resistência utilizados na produção de veículos a fim de obter variáveis para alterar futuros processos de fabricação de forma a obter aços com um menor retorno elástico, conhecido como efeito springback, que significa alterações geométricas sofridas pela peça ao final do processo de deformação plástica, após a liberação das forças aplicadas pela ferramenta de estampagem e isso ocasiona falhas dimensionais que comprometem a produção. Nesta pesquisa, foram avaliados um aço bifásico e um aço baixo carbono, sendo Docol_DL800 e  LC200 os seus nomes comerciais, respectivamente. Foram realizados ensaios de tração e flexão de três pontos ao ar para determinar as propriedades e comportamentos mecânicos e tais resultados foram comparados com os obtidos por simulação computacional utilizando o método de elementos finitos e foram também correlacionados com os dados microestruturais provenientes da técnica de elétrons retroespalhados. Os resultados indicam que o aço bifásico tem um maior encruamento permitindo um maior efeito springback devido à sua microestutura com ferrita e martensita, alto refinamento dos grãos, maior quantidade de energia residual elástica e um menor grau de desorientação após a conformação mecânica, criando o efeito Bauschinger. Já o aço LC200 apresentou um menor grau de springback graças ao encruamento mais isotrópico devido ao aumento no grau de desorientação dos grãos após a conformação. Assim, concluiu-se que os processos de fabricação desses aços devem buscar aliar alta resistência mecânica com um comportamento mais isotrópico.Research, Society and Development2020-01-01info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdfhttps://rsdjournal.org/index.php/rsd/article/view/153510.33448/rsd-v9i1.1535Research, Society and Development; Vol. 9 No. 1; e44911535Research, Society and Development; Vol. 9 Núm. 1; e44911535Research, Society and Development; v. 9 n. 1; e449115352525-3409reponame:Research, Society and Developmentinstname:Universidade Federal de Itajubá (UNIFEI)instacron:UNIFEIporhttps://rsdjournal.org/index.php/rsd/article/view/1535/1429Copyright (c) 2019 José Wilson de Jesus Silva, Erika Aparecida da Silva, Nilo Antonio de Souza Sampaio, Jean Pierre Faye, Joel Alexis, Antonio Jorge Abdallainfo:eu-repo/semantics/openAccessSilva, Erika Aparecida daSilva, José Wilson de JesusSampaio, Nilo Antonio de SouzaFaye, Jean PierreAlexis, JoelAbdalla, Antonio Jorge2020-08-19T03:04:08Zoai:ojs.pkp.sfu.ca:article/1535Revistahttps://rsdjournal.org/index.php/rsd/indexPUBhttps://rsdjournal.org/index.php/rsd/oairsd.articles@gmail.com2525-34092525-3409opendoar:2024-01-17T09:26:31.705397Research, Society and Development - Universidade Federal de Itajubá (UNIFEI)false
dc.title.none.fl_str_mv Study of hardening models in automotive steels using the finite element method and the backscattered electron diffraction technique
Estudio de los modelos de endurecimiento en aceros automotrices utilizando el método de elementos finitos y la técnica de difracción de electrones retrodispersados
Estudo dos modelos de encruamento em aços automotivos por meio do método de elementos finitos e da técnica de difração de elétrons retroespalhados
title Study of hardening models in automotive steels using the finite element method and the backscattered electron diffraction technique
spellingShingle Study of hardening models in automotive steels using the finite element method and the backscattered electron diffraction technique
Silva, Erika Aparecida da
springback
AHSS
conformação
elementos finitos
aços de alta resistência
EBSD
springback
AHSS
conformación elementos finitos
aceros de alta resistencia
EBSD
springback
AHSS
sheet metal forming
finite element analysis
high strength steels
EBSD
title_short Study of hardening models in automotive steels using the finite element method and the backscattered electron diffraction technique
title_full Study of hardening models in automotive steels using the finite element method and the backscattered electron diffraction technique
title_fullStr Study of hardening models in automotive steels using the finite element method and the backscattered electron diffraction technique
title_full_unstemmed Study of hardening models in automotive steels using the finite element method and the backscattered electron diffraction technique
title_sort Study of hardening models in automotive steels using the finite element method and the backscattered electron diffraction technique
author Silva, Erika Aparecida da
author_facet Silva, Erika Aparecida da
Silva, José Wilson de Jesus
Sampaio, Nilo Antonio de Souza
Faye, Jean Pierre
Alexis, Joel
Abdalla, Antonio Jorge
author_role author
author2 Silva, José Wilson de Jesus
Sampaio, Nilo Antonio de Souza
Faye, Jean Pierre
Alexis, Joel
Abdalla, Antonio Jorge
author2_role author
author
author
author
author
dc.contributor.author.fl_str_mv Silva, Erika Aparecida da
Silva, José Wilson de Jesus
Sampaio, Nilo Antonio de Souza
Faye, Jean Pierre
Alexis, Joel
Abdalla, Antonio Jorge
dc.subject.por.fl_str_mv springback
AHSS
conformação
elementos finitos
aços de alta resistência
EBSD
springback
AHSS
conformación elementos finitos
aceros de alta resistencia
EBSD
springback
AHSS
sheet metal forming
finite element analysis
high strength steels
EBSD
topic springback
AHSS
conformação
elementos finitos
aços de alta resistência
EBSD
springback
AHSS
conformación elementos finitos
aceros de alta resistencia
EBSD
springback
AHSS
sheet metal forming
finite element analysis
high strength steels
EBSD
description In this work, the objective was to correlate anisotropy with the mechanical and microstructural behavior of two high strength steels used in vehicle production in order to obtain variables to alter future manufacturing processes in order to obtain steels with a lower elastic return, known as springback effect, which means geometric changes suffered by the part at the end of the plastic deformation process, after the release of the forces applied by the stamping tool and this causes dimensional failures that compromise the production. In this research, biphasic steel and one low carbon steel were evaluated, being Docol_DL800 and LC200 their trade names, respectively. Tensile tests and three-point bending in air were performed to determine the mechanical properties and behaviors and these results were compared with those obtained by computational simulation using the finite element method and were also correlated with microstructural data from the backscattered electron technique. The results indicate that biphasic steel has a higher hardening allowing a greater springback effect due to its microstructure with ferrite and martensite, high grain refinement, greater amount of elastic residual energy and a lower degree of disorientation after mechanical conformation, creating the effect Bauschinger. Already the steel LC200 presented a smaller degree of springback thanks to the more isotropic hardening due to the increase in the degree of grain disorientation after the conformation. Thus, it was concluded that the manufacturing processes of these steels should seek to combine high mechanical strength with a more isotropic behavior.
publishDate 2020
dc.date.none.fl_str_mv 2020-01-01
dc.type.driver.fl_str_mv info:eu-repo/semantics/article
info:eu-repo/semantics/publishedVersion
format article
status_str publishedVersion
dc.identifier.uri.fl_str_mv https://rsdjournal.org/index.php/rsd/article/view/1535
10.33448/rsd-v9i1.1535
url https://rsdjournal.org/index.php/rsd/article/view/1535
identifier_str_mv 10.33448/rsd-v9i1.1535
dc.language.iso.fl_str_mv por
language por
dc.relation.none.fl_str_mv https://rsdjournal.org/index.php/rsd/article/view/1535/1429
dc.rights.driver.fl_str_mv info:eu-repo/semantics/openAccess
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
dc.publisher.none.fl_str_mv Research, Society and Development
publisher.none.fl_str_mv Research, Society and Development
dc.source.none.fl_str_mv Research, Society and Development; Vol. 9 No. 1; e44911535
Research, Society and Development; Vol. 9 Núm. 1; e44911535
Research, Society and Development; v. 9 n. 1; e44911535
2525-3409
reponame:Research, Society and Development
instname:Universidade Federal de Itajubá (UNIFEI)
instacron:UNIFEI
instname_str Universidade Federal de Itajubá (UNIFEI)
instacron_str UNIFEI
institution UNIFEI
reponame_str Research, Society and Development
collection Research, Society and Development
repository.name.fl_str_mv Research, Society and Development - Universidade Federal de Itajubá (UNIFEI)
repository.mail.fl_str_mv rsd.articles@gmail.com
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