Selective flocculation and floc-flotation of iron bearing mineral slimes

Detalhes bibliográficos
Autor(a) principal: Bretas, Pedro Lopes
Data de Publicação: 2022
Outros Autores: Rodrigues, Otávia Martins Silva, Luz, José Aurélio Medeiros da
Tipo de documento: Artigo
Idioma: eng
Título da fonte: Research, Society and Development
Texto Completo: https://rsdjournal.org/index.php/rsd/article/view/28289
Resumo: The mineral processing of friable iron ores usually generates ultrafine (smaller than 15 µm) particles, normally called slimes, which usually have a high iron grade and are usually disposed into tailings dam. The traditional mineral process techniques for iron ore do not work efficiently with ultrafines; however, selective flocculation is an alternative to concentrate that fraction. The physical-chemical treatment of iron ore slime was studied here, on a bench scale, based on the scientific foundations of selective flocculation and flotation. Samples of slimes from two Brazilian iron ore processing plants (CEII and VGII) and industrial process waters were used in the tests. Complexometric titration of calcium and magnesium indicated that the process waters were adequate for selective flocculation. Only selective flocculation, even under optimum conditions, did not achieve good results. However, its use prior to flotation led to promising results. The VGII sample has stood out, for which the final concentrate achieved 60.1 % of Fe, the mass recovery was 64.5 % and 13.5 % of Fe in the tailing, resulting selectivity index of 6.58, only with one stage of selective flocculation and one stage of flotation.
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spelling Selective flocculation and floc-flotation of iron bearing mineral slimesFloculación selectiva y floto-floculación de fangos férricosFloculação seletiva e floto-floculação de lamas ferríferasSelective flocculationIron oreFlotationUltrafine.Floculación selectivaMena de hierroFangoFlotaciónUltrafino.Floculação seletivaMinério de ferroLamasFlotaçãoUltrafino.The mineral processing of friable iron ores usually generates ultrafine (smaller than 15 µm) particles, normally called slimes, which usually have a high iron grade and are usually disposed into tailings dam. The traditional mineral process techniques for iron ore do not work efficiently with ultrafines; however, selective flocculation is an alternative to concentrate that fraction. The physical-chemical treatment of iron ore slime was studied here, on a bench scale, based on the scientific foundations of selective flocculation and flotation. Samples of slimes from two Brazilian iron ore processing plants (CEII and VGII) and industrial process waters were used in the tests. Complexometric titration of calcium and magnesium indicated that the process waters were adequate for selective flocculation. Only selective flocculation, even under optimum conditions, did not achieve good results. However, its use prior to flotation led to promising results. The VGII sample has stood out, for which the final concentrate achieved 60.1 % of Fe, the mass recovery was 64.5 % and 13.5 % of Fe in the tailing, resulting selectivity index of 6.58, only with one stage of selective flocculation and one stage of flotation.El procesamiento de menas de hierro friables generalmente produce partículas ultrafinas (menores a 15 µm), normalmente llamadas fangos o lodos, que generalmente tienen un alto grado de hierro y generalmente se eliminan en presas de relaves. Las técnicas tradicionales de procesamiento de menas de hierro no funcionan de manera eficiente con los ultrafinos; sin \embargo, la floculación selectiva es una alternativa para concentrar esa fracción. Se estudió el tratamiento físico-químico de lodos de mineral de hierro, a escala de banco, a partir de los fundamentos científicos de la floculación y la flotación selectivas. En los experimentos se utilizaron muestras de lodos de dos plantas de procesamiento de menas de hierro de Brasil (CEII y VGII) y aguas de procesos industriales. La titulación complexométrica de calcio y magnesio indicó que las aguas del proceso eran adecuadas para la floculación selectiva. Sólo la floculación selectiva, incluso en condiciones óptimas, no logró buenos resultados. Sin embargo, su uso antes de la flotación condujo a resultados prometedores. Se ha destacado la muestra VGII, en la que el concentrado final alcanzó 60,1 % de Fe, la recuperación de masa fue de 64,5 % y 13,5 % de Fe en el relave, resultando un índice de selectividad de 6,58, solo con una etapa de floculación selectiva y una etapa de flotación.O beneficiamento de minérios de ferro friáveis ​​geralmente gera partículas ultrafinas (menores que 15 µm), normalmente chamadas de lamas, as quais usualmente possuem alto teor de ferro e geralmente são dispostas em barragens de rejeitos. As técnicas tradicionais de processamento de minério de ferro não funcionam de forma eficiente para ultrafinos, porém a floculação seletiva é uma alternativa para concentrar essa fração. Estudou-se, aqui, tratamento físico-químico de lama de minério de ferro, em escala de bancada, a partir dos fundamentos científicos de floculação seletiva e flotação. Amostras de lamas de duas usinas brasileiras de processamento de minério de ferro (CEII e VGII) e águas de processo industrial foram empregadas nos ensaios. A titulação complexométrica de cálcio e magnésio indicou que as águas de processo eram adequadas para floculação seletiva. Apenas a floculação seletiva, mesmo em condições ótimas, não obteve bons resultados. No entanto, seu uso antes da flotação levou a resultados promissores. Destacou-se a amostra VGII, para a qual o concentrado final atingiu 60,1 % de Fe, a recuperação de massa foi de 64,5 % e 13,5 % de Fe no rejeito, resultando índice de seletividade de 6,58, apenas com um estágio de floculação seletiva e um estágio de flotação.Research, Society and Development2022-04-12info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdfhttps://rsdjournal.org/index.php/rsd/article/view/2828910.33448/rsd-v11i5.28289Research, Society and Development; Vol. 11 No. 5; e45011528289Research, Society and Development; Vol. 11 Núm. 5; e45011528289Research, Society and Development; v. 11 n. 5; e450115282892525-3409reponame:Research, Society and Developmentinstname:Universidade Federal de Itajubá (UNIFEI)instacron:UNIFEIenghttps://rsdjournal.org/index.php/rsd/article/view/28289/24736Copyright (c) 2022 Pedro Lopes Bretas; Otávia Martins Silva Rodrigues; José Aurélio Medeiros da Luzhttps://creativecommons.org/licenses/by/4.0info:eu-repo/semantics/openAccessBretas, Pedro LopesRodrigues, Otávia Martins SilvaLuz, José Aurélio Medeiros da 2022-04-17T18:18:56Zoai:ojs.pkp.sfu.ca:article/28289Revistahttps://rsdjournal.org/index.php/rsd/indexPUBhttps://rsdjournal.org/index.php/rsd/oairsd.articles@gmail.com2525-34092525-3409opendoar:2024-01-17T09:45:44.448710Research, Society and Development - Universidade Federal de Itajubá (UNIFEI)false
dc.title.none.fl_str_mv Selective flocculation and floc-flotation of iron bearing mineral slimes
Floculación selectiva y floto-floculación de fangos férricos
Floculação seletiva e floto-floculação de lamas ferríferas
title Selective flocculation and floc-flotation of iron bearing mineral slimes
spellingShingle Selective flocculation and floc-flotation of iron bearing mineral slimes
Bretas, Pedro Lopes
Selective flocculation
Iron ore
Flotation
Ultrafine.
Floculación selectiva
Mena de hierro
Fango
Flotación
Ultrafino.
Floculação seletiva
Minério de ferro
Lamas
Flotação
Ultrafino.
title_short Selective flocculation and floc-flotation of iron bearing mineral slimes
title_full Selective flocculation and floc-flotation of iron bearing mineral slimes
title_fullStr Selective flocculation and floc-flotation of iron bearing mineral slimes
title_full_unstemmed Selective flocculation and floc-flotation of iron bearing mineral slimes
title_sort Selective flocculation and floc-flotation of iron bearing mineral slimes
author Bretas, Pedro Lopes
author_facet Bretas, Pedro Lopes
Rodrigues, Otávia Martins Silva
Luz, José Aurélio Medeiros da
author_role author
author2 Rodrigues, Otávia Martins Silva
Luz, José Aurélio Medeiros da
author2_role author
author
dc.contributor.author.fl_str_mv Bretas, Pedro Lopes
Rodrigues, Otávia Martins Silva
Luz, José Aurélio Medeiros da
dc.subject.por.fl_str_mv Selective flocculation
Iron ore
Flotation
Ultrafine.
Floculación selectiva
Mena de hierro
Fango
Flotación
Ultrafino.
Floculação seletiva
Minério de ferro
Lamas
Flotação
Ultrafino.
topic Selective flocculation
Iron ore
Flotation
Ultrafine.
Floculación selectiva
Mena de hierro
Fango
Flotación
Ultrafino.
Floculação seletiva
Minério de ferro
Lamas
Flotação
Ultrafino.
description The mineral processing of friable iron ores usually generates ultrafine (smaller than 15 µm) particles, normally called slimes, which usually have a high iron grade and are usually disposed into tailings dam. The traditional mineral process techniques for iron ore do not work efficiently with ultrafines; however, selective flocculation is an alternative to concentrate that fraction. The physical-chemical treatment of iron ore slime was studied here, on a bench scale, based on the scientific foundations of selective flocculation and flotation. Samples of slimes from two Brazilian iron ore processing plants (CEII and VGII) and industrial process waters were used in the tests. Complexometric titration of calcium and magnesium indicated that the process waters were adequate for selective flocculation. Only selective flocculation, even under optimum conditions, did not achieve good results. However, its use prior to flotation led to promising results. The VGII sample has stood out, for which the final concentrate achieved 60.1 % of Fe, the mass recovery was 64.5 % and 13.5 % of Fe in the tailing, resulting selectivity index of 6.58, only with one stage of selective flocculation and one stage of flotation.
publishDate 2022
dc.date.none.fl_str_mv 2022-04-12
dc.type.driver.fl_str_mv info:eu-repo/semantics/article
info:eu-repo/semantics/publishedVersion
format article
status_str publishedVersion
dc.identifier.uri.fl_str_mv https://rsdjournal.org/index.php/rsd/article/view/28289
10.33448/rsd-v11i5.28289
url https://rsdjournal.org/index.php/rsd/article/view/28289
identifier_str_mv 10.33448/rsd-v11i5.28289
dc.language.iso.fl_str_mv eng
language eng
dc.relation.none.fl_str_mv https://rsdjournal.org/index.php/rsd/article/view/28289/24736
dc.rights.driver.fl_str_mv https://creativecommons.org/licenses/by/4.0
info:eu-repo/semantics/openAccess
rights_invalid_str_mv https://creativecommons.org/licenses/by/4.0
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
dc.publisher.none.fl_str_mv Research, Society and Development
publisher.none.fl_str_mv Research, Society and Development
dc.source.none.fl_str_mv Research, Society and Development; Vol. 11 No. 5; e45011528289
Research, Society and Development; Vol. 11 Núm. 5; e45011528289
Research, Society and Development; v. 11 n. 5; e45011528289
2525-3409
reponame:Research, Society and Development
instname:Universidade Federal de Itajubá (UNIFEI)
instacron:UNIFEI
instname_str Universidade Federal de Itajubá (UNIFEI)
instacron_str UNIFEI
institution UNIFEI
reponame_str Research, Society and Development
collection Research, Society and Development
repository.name.fl_str_mv Research, Society and Development - Universidade Federal de Itajubá (UNIFEI)
repository.mail.fl_str_mv rsd.articles@gmail.com
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