Selective flocculation and floc-flotation of iron bearing mineral slimes
Autor(a) principal: | |
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Data de Publicação: | 2022 |
Outros Autores: | , |
Tipo de documento: | Artigo |
Idioma: | eng |
Título da fonte: | Research, Society and Development |
Texto Completo: | https://rsdjournal.org/index.php/rsd/article/view/28289 |
Resumo: | The mineral processing of friable iron ores usually generates ultrafine (smaller than 15 µm) particles, normally called slimes, which usually have a high iron grade and are usually disposed into tailings dam. The traditional mineral process techniques for iron ore do not work efficiently with ultrafines; however, selective flocculation is an alternative to concentrate that fraction. The physical-chemical treatment of iron ore slime was studied here, on a bench scale, based on the scientific foundations of selective flocculation and flotation. Samples of slimes from two Brazilian iron ore processing plants (CEII and VGII) and industrial process waters were used in the tests. Complexometric titration of calcium and magnesium indicated that the process waters were adequate for selective flocculation. Only selective flocculation, even under optimum conditions, did not achieve good results. However, its use prior to flotation led to promising results. The VGII sample has stood out, for which the final concentrate achieved 60.1 % of Fe, the mass recovery was 64.5 % and 13.5 % of Fe in the tailing, resulting selectivity index of 6.58, only with one stage of selective flocculation and one stage of flotation. |
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Selective flocculation and floc-flotation of iron bearing mineral slimesFloculación selectiva y floto-floculación de fangos férricosFloculação seletiva e floto-floculação de lamas ferríferasSelective flocculationIron oreFlotationUltrafine.Floculación selectivaMena de hierroFangoFlotaciónUltrafino.Floculação seletivaMinério de ferroLamasFlotaçãoUltrafino.The mineral processing of friable iron ores usually generates ultrafine (smaller than 15 µm) particles, normally called slimes, which usually have a high iron grade and are usually disposed into tailings dam. The traditional mineral process techniques for iron ore do not work efficiently with ultrafines; however, selective flocculation is an alternative to concentrate that fraction. The physical-chemical treatment of iron ore slime was studied here, on a bench scale, based on the scientific foundations of selective flocculation and flotation. Samples of slimes from two Brazilian iron ore processing plants (CEII and VGII) and industrial process waters were used in the tests. Complexometric titration of calcium and magnesium indicated that the process waters were adequate for selective flocculation. Only selective flocculation, even under optimum conditions, did not achieve good results. However, its use prior to flotation led to promising results. The VGII sample has stood out, for which the final concentrate achieved 60.1 % of Fe, the mass recovery was 64.5 % and 13.5 % of Fe in the tailing, resulting selectivity index of 6.58, only with one stage of selective flocculation and one stage of flotation.El procesamiento de menas de hierro friables generalmente produce partículas ultrafinas (menores a 15 µm), normalmente llamadas fangos o lodos, que generalmente tienen un alto grado de hierro y generalmente se eliminan en presas de relaves. Las técnicas tradicionales de procesamiento de menas de hierro no funcionan de manera eficiente con los ultrafinos; sin \embargo, la floculación selectiva es una alternativa para concentrar esa fracción. Se estudió el tratamiento físico-químico de lodos de mineral de hierro, a escala de banco, a partir de los fundamentos científicos de la floculación y la flotación selectivas. En los experimentos se utilizaron muestras de lodos de dos plantas de procesamiento de menas de hierro de Brasil (CEII y VGII) y aguas de procesos industriales. La titulación complexométrica de calcio y magnesio indicó que las aguas del proceso eran adecuadas para la floculación selectiva. Sólo la floculación selectiva, incluso en condiciones óptimas, no logró buenos resultados. Sin embargo, su uso antes de la flotación condujo a resultados prometedores. Se ha destacado la muestra VGII, en la que el concentrado final alcanzó 60,1 % de Fe, la recuperación de masa fue de 64,5 % y 13,5 % de Fe en el relave, resultando un índice de selectividad de 6,58, solo con una etapa de floculación selectiva y una etapa de flotación.O beneficiamento de minérios de ferro friáveis geralmente gera partículas ultrafinas (menores que 15 µm), normalmente chamadas de lamas, as quais usualmente possuem alto teor de ferro e geralmente são dispostas em barragens de rejeitos. As técnicas tradicionais de processamento de minério de ferro não funcionam de forma eficiente para ultrafinos, porém a floculação seletiva é uma alternativa para concentrar essa fração. Estudou-se, aqui, tratamento físico-químico de lama de minério de ferro, em escala de bancada, a partir dos fundamentos científicos de floculação seletiva e flotação. Amostras de lamas de duas usinas brasileiras de processamento de minério de ferro (CEII e VGII) e águas de processo industrial foram empregadas nos ensaios. A titulação complexométrica de cálcio e magnésio indicou que as águas de processo eram adequadas para floculação seletiva. Apenas a floculação seletiva, mesmo em condições ótimas, não obteve bons resultados. No entanto, seu uso antes da flotação levou a resultados promissores. Destacou-se a amostra VGII, para a qual o concentrado final atingiu 60,1 % de Fe, a recuperação de massa foi de 64,5 % e 13,5 % de Fe no rejeito, resultando índice de seletividade de 6,58, apenas com um estágio de floculação seletiva e um estágio de flotação.Research, Society and Development2022-04-12info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdfhttps://rsdjournal.org/index.php/rsd/article/view/2828910.33448/rsd-v11i5.28289Research, Society and Development; Vol. 11 No. 5; e45011528289Research, Society and Development; Vol. 11 Núm. 5; e45011528289Research, Society and Development; v. 11 n. 5; e450115282892525-3409reponame:Research, Society and Developmentinstname:Universidade Federal de Itajubá (UNIFEI)instacron:UNIFEIenghttps://rsdjournal.org/index.php/rsd/article/view/28289/24736Copyright (c) 2022 Pedro Lopes Bretas; Otávia Martins Silva Rodrigues; José Aurélio Medeiros da Luzhttps://creativecommons.org/licenses/by/4.0info:eu-repo/semantics/openAccessBretas, Pedro LopesRodrigues, Otávia Martins SilvaLuz, José Aurélio Medeiros da 2022-04-17T18:18:56Zoai:ojs.pkp.sfu.ca:article/28289Revistahttps://rsdjournal.org/index.php/rsd/indexPUBhttps://rsdjournal.org/index.php/rsd/oairsd.articles@gmail.com2525-34092525-3409opendoar:2024-01-17T09:45:44.448710Research, Society and Development - Universidade Federal de Itajubá (UNIFEI)false |
dc.title.none.fl_str_mv |
Selective flocculation and floc-flotation of iron bearing mineral slimes Floculación selectiva y floto-floculación de fangos férricos Floculação seletiva e floto-floculação de lamas ferríferas |
title |
Selective flocculation and floc-flotation of iron bearing mineral slimes |
spellingShingle |
Selective flocculation and floc-flotation of iron bearing mineral slimes Bretas, Pedro Lopes Selective flocculation Iron ore Flotation Ultrafine. Floculación selectiva Mena de hierro Fango Flotación Ultrafino. Floculação seletiva Minério de ferro Lamas Flotação Ultrafino. |
title_short |
Selective flocculation and floc-flotation of iron bearing mineral slimes |
title_full |
Selective flocculation and floc-flotation of iron bearing mineral slimes |
title_fullStr |
Selective flocculation and floc-flotation of iron bearing mineral slimes |
title_full_unstemmed |
Selective flocculation and floc-flotation of iron bearing mineral slimes |
title_sort |
Selective flocculation and floc-flotation of iron bearing mineral slimes |
author |
Bretas, Pedro Lopes |
author_facet |
Bretas, Pedro Lopes Rodrigues, Otávia Martins Silva Luz, José Aurélio Medeiros da |
author_role |
author |
author2 |
Rodrigues, Otávia Martins Silva Luz, José Aurélio Medeiros da |
author2_role |
author author |
dc.contributor.author.fl_str_mv |
Bretas, Pedro Lopes Rodrigues, Otávia Martins Silva Luz, José Aurélio Medeiros da |
dc.subject.por.fl_str_mv |
Selective flocculation Iron ore Flotation Ultrafine. Floculación selectiva Mena de hierro Fango Flotación Ultrafino. Floculação seletiva Minério de ferro Lamas Flotação Ultrafino. |
topic |
Selective flocculation Iron ore Flotation Ultrafine. Floculación selectiva Mena de hierro Fango Flotación Ultrafino. Floculação seletiva Minério de ferro Lamas Flotação Ultrafino. |
description |
The mineral processing of friable iron ores usually generates ultrafine (smaller than 15 µm) particles, normally called slimes, which usually have a high iron grade and are usually disposed into tailings dam. The traditional mineral process techniques for iron ore do not work efficiently with ultrafines; however, selective flocculation is an alternative to concentrate that fraction. The physical-chemical treatment of iron ore slime was studied here, on a bench scale, based on the scientific foundations of selective flocculation and flotation. Samples of slimes from two Brazilian iron ore processing plants (CEII and VGII) and industrial process waters were used in the tests. Complexometric titration of calcium and magnesium indicated that the process waters were adequate for selective flocculation. Only selective flocculation, even under optimum conditions, did not achieve good results. However, its use prior to flotation led to promising results. The VGII sample has stood out, for which the final concentrate achieved 60.1 % of Fe, the mass recovery was 64.5 % and 13.5 % of Fe in the tailing, resulting selectivity index of 6.58, only with one stage of selective flocculation and one stage of flotation. |
publishDate |
2022 |
dc.date.none.fl_str_mv |
2022-04-12 |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article info:eu-repo/semantics/publishedVersion |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
https://rsdjournal.org/index.php/rsd/article/view/28289 10.33448/rsd-v11i5.28289 |
url |
https://rsdjournal.org/index.php/rsd/article/view/28289 |
identifier_str_mv |
10.33448/rsd-v11i5.28289 |
dc.language.iso.fl_str_mv |
eng |
language |
eng |
dc.relation.none.fl_str_mv |
https://rsdjournal.org/index.php/rsd/article/view/28289/24736 |
dc.rights.driver.fl_str_mv |
https://creativecommons.org/licenses/by/4.0 info:eu-repo/semantics/openAccess |
rights_invalid_str_mv |
https://creativecommons.org/licenses/by/4.0 |
eu_rights_str_mv |
openAccess |
dc.format.none.fl_str_mv |
application/pdf |
dc.publisher.none.fl_str_mv |
Research, Society and Development |
publisher.none.fl_str_mv |
Research, Society and Development |
dc.source.none.fl_str_mv |
Research, Society and Development; Vol. 11 No. 5; e45011528289 Research, Society and Development; Vol. 11 Núm. 5; e45011528289 Research, Society and Development; v. 11 n. 5; e45011528289 2525-3409 reponame:Research, Society and Development instname:Universidade Federal de Itajubá (UNIFEI) instacron:UNIFEI |
instname_str |
Universidade Federal de Itajubá (UNIFEI) |
instacron_str |
UNIFEI |
institution |
UNIFEI |
reponame_str |
Research, Society and Development |
collection |
Research, Society and Development |
repository.name.fl_str_mv |
Research, Society and Development - Universidade Federal de Itajubá (UNIFEI) |
repository.mail.fl_str_mv |
rsd.articles@gmail.com |
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1797052764960849920 |