Evaluation of mechanical vapor recompression in the reactive distillation of the N-butanol esterification process
Autor(a) principal: | |
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Data de Publicação: | 2021 |
Outros Autores: | , , , |
Tipo de documento: | Artigo |
Idioma: | eng |
Título da fonte: | Research, Society and Development |
Texto Completo: | https://rsdjournal.org/index.php/rsd/article/view/20345 |
Resumo: | The process of producing esters is usually performed through esterification in a reactor followed by a distillation column to separate the products. However, this design limits the reagent conversion. Reactive distillation is an alternative to get around this issue as it allows greater reagent conversions in reactions limited by chemical equilibrium. It is one of the most famous process intensification techniques. On the other hand, mechanical vapor recompression has been used to recycle waste heat to improve efficiency of conventional distillation columns. In this context, this work evaluated the inclusion of a mechanical vapor recompression system in a reactive distillation process to obtain n-butyl acetate via n-butanol esterification with acetic acid. Systems with and without recompression were simulated in an Aspen Plus™ environment. The addition of recompression resulted in a reduction of 33.65% in the annual cost of the process, while not significantly affecting the purity of the desired product and the reagents’ conversion. From an environmental point of view, the mechanical vapor recompression system adoption resulted in a 12.69% reduction in CO2 emissions, contributing positively to meeting the requirements of the environmental regulations. |
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Evaluation of mechanical vapor recompression in the reactive distillation of the N-butanol esterification processEvaluación de la recompresión mecánica de vapor en la destilación reactiva del proceso de esterificación con N-butanolAvaliação da recompressão mecânica de vapor na destilação reativa da esterificação do N-butanolN-butyl acetateEsterificationReactive distillationVapor recompressionSimulation.Acetato de N-butiloEsterificaciónDestilación reactivaRecompresión de vaporSimulación.Acetato de N-butilaEsterificaçãoDestilação reativaRecompressão de VaporSimulação.The process of producing esters is usually performed through esterification in a reactor followed by a distillation column to separate the products. However, this design limits the reagent conversion. Reactive distillation is an alternative to get around this issue as it allows greater reagent conversions in reactions limited by chemical equilibrium. It is one of the most famous process intensification techniques. On the other hand, mechanical vapor recompression has been used to recycle waste heat to improve efficiency of conventional distillation columns. In this context, this work evaluated the inclusion of a mechanical vapor recompression system in a reactive distillation process to obtain n-butyl acetate via n-butanol esterification with acetic acid. Systems with and without recompression were simulated in an Aspen Plus™ environment. The addition of recompression resulted in a reduction of 33.65% in the annual cost of the process, while not significantly affecting the purity of the desired product and the reagents’ conversion. From an environmental point of view, the mechanical vapor recompression system adoption resulted in a 12.69% reduction in CO2 emissions, contributing positively to meeting the requirements of the environmental regulations.El proceso de producción de ésteres se realiza habitualmente mediante esterificación en un reactor seguida de una columna de destilación para separar los productos. Sin embargo, este diseño limita la conversión de reactivo. La destilación reactiva es una alternativa para solucionar este problema, ya que permite mayores conversiones de reactivos en reacciones limitadas por el equilibrio químico. Es una de las técnicas de intensificación de procesos más famosas. Por otro lado, se ha utilizado la recompresión mecánica de vapor para reciclar el calor residual y mejorar la eficiencia de las columnas de destilación convencionales. En este contexto, este trabajo evaluó la inclusión de un sistema de recompresión mecánica de vapor en un proceso de destilación reactiva para obtener acetato de n-butilo mediante esterificación de n-butanol con ácido acético. Los sistemas con y sin recompresión se simularon en un entorno Aspen Plus ™. La adición de recompresión resultó en una reducción del 33,65% en el costo anual del proceso, sin afectar significativamente la pureza del producto deseado y la conversión de los reactivos. Desde el punto de vista medioambiental, la adopción del sistema de recompresión mecánica de vapor resultó en una reducción del 12,69% en las emisiones de CO2, contribuyendo positivamente al cumplimiento de los requisitos de la normativa medioambiental.O processo de produção de ésteres geralmente é realizado por meio de esterificação em reator seguida de coluna de destilação para separação dos produtos. No entanto, esta configuração limita a conversão do reagente. A destilação reativa é uma alternativa para contornar esse problema, pois permite maiores conversões de reagentes em reações limitadas pelo equilíbrio químico. É uma das mais famosas técnicas de intensificação de processos. Por outro lado, a recompressão mecânica de vapor tem sido usada para reciclar o calor residual e melhorar a eficiência das colunas de destilação convencionais. Nesse contexto, este trabalho avaliou a inclusão de um sistema mecânico de recompressão de vapor em um processo de destilação reativa para obtenção de acetato de n-butila via esterificação de n-butanol com ácido acético. Os sistemas com e sem recompressão foram simulados em um ambiente Aspen Plus ™. A adição da recompressão resultou em uma redução de 33,65% no custo anual do processo, sem afetar significativamente a pureza do produto desejado e a conversão dos reagentes. Do ponto de vista ambiental, a adoção (ou inclusão?) do sistema de recompressão mecânica de vapores resultou na redução de 12,69% nas emissões de CO2, contribuindo positivamente para o atendimento aos requisitos da regulamentação ambiental.Research, Society and Development2021-09-19info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdfhttps://rsdjournal.org/index.php/rsd/article/view/2034510.33448/rsd-v10i12.20345Research, Society and Development; Vol. 10 No. 12; e243101220345Research, Society and Development; Vol. 10 Núm. 12; e243101220345Research, Society and Development; v. 10 n. 12; e2431012203452525-3409reponame:Research, Society and Developmentinstname:Universidade Federal de Itajubá (UNIFEI)instacron:UNIFEIenghttps://rsdjournal.org/index.php/rsd/article/view/20345/18186Copyright (c) 2021 Danyelle Fialho de Souza Rodrigues; Arthur Siqueira Damasceno; Wagner Brandão Ramos; Romildo Pereira Brito; Karoline Dantas Britohttps://creativecommons.org/licenses/by/4.0info:eu-repo/semantics/openAccessRodrigues, Danyelle Fialho de Souza Damasceno, Arthur Siqueira Ramos, Wagner Brandão Brito, Romildo Pereira Brito, Karoline Dantas 2021-11-14T20:26:51Zoai:ojs.pkp.sfu.ca:article/20345Revistahttps://rsdjournal.org/index.php/rsd/indexPUBhttps://rsdjournal.org/index.php/rsd/oairsd.articles@gmail.com2525-34092525-3409opendoar:2024-01-17T09:40:01.273977Research, Society and Development - Universidade Federal de Itajubá (UNIFEI)false |
dc.title.none.fl_str_mv |
Evaluation of mechanical vapor recompression in the reactive distillation of the N-butanol esterification process Evaluación de la recompresión mecánica de vapor en la destilación reactiva del proceso de esterificación con N-butanol Avaliação da recompressão mecânica de vapor na destilação reativa da esterificação do N-butanol |
title |
Evaluation of mechanical vapor recompression in the reactive distillation of the N-butanol esterification process |
spellingShingle |
Evaluation of mechanical vapor recompression in the reactive distillation of the N-butanol esterification process Rodrigues, Danyelle Fialho de Souza N-butyl acetate Esterification Reactive distillation Vapor recompression Simulation. Acetato de N-butilo Esterificación Destilación reactiva Recompresión de vapor Simulación. Acetato de N-butila Esterificação Destilação reativa Recompressão de Vapor Simulação. |
title_short |
Evaluation of mechanical vapor recompression in the reactive distillation of the N-butanol esterification process |
title_full |
Evaluation of mechanical vapor recompression in the reactive distillation of the N-butanol esterification process |
title_fullStr |
Evaluation of mechanical vapor recompression in the reactive distillation of the N-butanol esterification process |
title_full_unstemmed |
Evaluation of mechanical vapor recompression in the reactive distillation of the N-butanol esterification process |
title_sort |
Evaluation of mechanical vapor recompression in the reactive distillation of the N-butanol esterification process |
author |
Rodrigues, Danyelle Fialho de Souza |
author_facet |
Rodrigues, Danyelle Fialho de Souza Damasceno, Arthur Siqueira Ramos, Wagner Brandão Brito, Romildo Pereira Brito, Karoline Dantas |
author_role |
author |
author2 |
Damasceno, Arthur Siqueira Ramos, Wagner Brandão Brito, Romildo Pereira Brito, Karoline Dantas |
author2_role |
author author author author |
dc.contributor.author.fl_str_mv |
Rodrigues, Danyelle Fialho de Souza Damasceno, Arthur Siqueira Ramos, Wagner Brandão Brito, Romildo Pereira Brito, Karoline Dantas |
dc.subject.por.fl_str_mv |
N-butyl acetate Esterification Reactive distillation Vapor recompression Simulation. Acetato de N-butilo Esterificación Destilación reactiva Recompresión de vapor Simulación. Acetato de N-butila Esterificação Destilação reativa Recompressão de Vapor Simulação. |
topic |
N-butyl acetate Esterification Reactive distillation Vapor recompression Simulation. Acetato de N-butilo Esterificación Destilación reactiva Recompresión de vapor Simulación. Acetato de N-butila Esterificação Destilação reativa Recompressão de Vapor Simulação. |
description |
The process of producing esters is usually performed through esterification in a reactor followed by a distillation column to separate the products. However, this design limits the reagent conversion. Reactive distillation is an alternative to get around this issue as it allows greater reagent conversions in reactions limited by chemical equilibrium. It is one of the most famous process intensification techniques. On the other hand, mechanical vapor recompression has been used to recycle waste heat to improve efficiency of conventional distillation columns. In this context, this work evaluated the inclusion of a mechanical vapor recompression system in a reactive distillation process to obtain n-butyl acetate via n-butanol esterification with acetic acid. Systems with and without recompression were simulated in an Aspen Plus™ environment. The addition of recompression resulted in a reduction of 33.65% in the annual cost of the process, while not significantly affecting the purity of the desired product and the reagents’ conversion. From an environmental point of view, the mechanical vapor recompression system adoption resulted in a 12.69% reduction in CO2 emissions, contributing positively to meeting the requirements of the environmental regulations. |
publishDate |
2021 |
dc.date.none.fl_str_mv |
2021-09-19 |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article info:eu-repo/semantics/publishedVersion |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
https://rsdjournal.org/index.php/rsd/article/view/20345 10.33448/rsd-v10i12.20345 |
url |
https://rsdjournal.org/index.php/rsd/article/view/20345 |
identifier_str_mv |
10.33448/rsd-v10i12.20345 |
dc.language.iso.fl_str_mv |
eng |
language |
eng |
dc.relation.none.fl_str_mv |
https://rsdjournal.org/index.php/rsd/article/view/20345/18186 |
dc.rights.driver.fl_str_mv |
https://creativecommons.org/licenses/by/4.0 info:eu-repo/semantics/openAccess |
rights_invalid_str_mv |
https://creativecommons.org/licenses/by/4.0 |
eu_rights_str_mv |
openAccess |
dc.format.none.fl_str_mv |
application/pdf |
dc.publisher.none.fl_str_mv |
Research, Society and Development |
publisher.none.fl_str_mv |
Research, Society and Development |
dc.source.none.fl_str_mv |
Research, Society and Development; Vol. 10 No. 12; e243101220345 Research, Society and Development; Vol. 10 Núm. 12; e243101220345 Research, Society and Development; v. 10 n. 12; e243101220345 2525-3409 reponame:Research, Society and Development instname:Universidade Federal de Itajubá (UNIFEI) instacron:UNIFEI |
instname_str |
Universidade Federal de Itajubá (UNIFEI) |
instacron_str |
UNIFEI |
institution |
UNIFEI |
reponame_str |
Research, Society and Development |
collection |
Research, Society and Development |
repository.name.fl_str_mv |
Research, Society and Development - Universidade Federal de Itajubá (UNIFEI) |
repository.mail.fl_str_mv |
rsd.articles@gmail.com |
_version_ |
1797052755802587136 |