Evaluation of mechanical vapor recompression in the reactive distillation of the N-butanol esterification process

Detalhes bibliográficos
Autor(a) principal: Rodrigues, Danyelle Fialho de Souza
Data de Publicação: 2021
Outros Autores: Damasceno, Arthur Siqueira, Ramos, Wagner Brandão, Brito, Romildo Pereira, Brito, Karoline Dantas
Tipo de documento: Artigo
Idioma: eng
Título da fonte: Research, Society and Development
Texto Completo: https://rsdjournal.org/index.php/rsd/article/view/20345
Resumo: The process of producing esters is usually performed through esterification in a reactor followed by a distillation column to separate the products. However, this design limits the reagent conversion. Reactive distillation is an alternative to get around this issue as it allows greater reagent conversions in reactions limited by chemical equilibrium. It is one of the most famous process intensification techniques. On the other hand, mechanical vapor recompression has been used to recycle waste heat to improve efficiency of conventional distillation columns. In this context, this work evaluated the inclusion of a mechanical vapor recompression system in a reactive distillation process to obtain n-butyl acetate via n-butanol esterification with acetic acid. Systems with and without recompression were simulated in an Aspen Plus™ environment. The addition of recompression resulted in a reduction of 33.65% in the annual cost of the process, while not significantly affecting the purity of the desired product and the reagents’ conversion. From an environmental point of view, the mechanical vapor recompression system adoption resulted in a 12.69% reduction in CO2 emissions, contributing positively to meeting the requirements of the environmental regulations.
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spelling Evaluation of mechanical vapor recompression in the reactive distillation of the N-butanol esterification processEvaluación de la recompresión mecánica de vapor en la destilación reactiva del proceso de esterificación con N-butanolAvaliação da recompressão mecânica de vapor na destilação reativa da esterificação do N-butanolN-butyl acetateEsterificationReactive distillationVapor recompressionSimulation.Acetato de N-butiloEsterificaciónDestilación reactivaRecompresión de vaporSimulación.Acetato de N-butilaEsterificaçãoDestilação reativaRecompressão de VaporSimulação.The process of producing esters is usually performed through esterification in a reactor followed by a distillation column to separate the products. However, this design limits the reagent conversion. Reactive distillation is an alternative to get around this issue as it allows greater reagent conversions in reactions limited by chemical equilibrium. It is one of the most famous process intensification techniques. On the other hand, mechanical vapor recompression has been used to recycle waste heat to improve efficiency of conventional distillation columns. In this context, this work evaluated the inclusion of a mechanical vapor recompression system in a reactive distillation process to obtain n-butyl acetate via n-butanol esterification with acetic acid. Systems with and without recompression were simulated in an Aspen Plus™ environment. The addition of recompression resulted in a reduction of 33.65% in the annual cost of the process, while not significantly affecting the purity of the desired product and the reagents’ conversion. From an environmental point of view, the mechanical vapor recompression system adoption resulted in a 12.69% reduction in CO2 emissions, contributing positively to meeting the requirements of the environmental regulations.El proceso de producción de ésteres se realiza habitualmente mediante esterificación en un reactor seguida de una columna de destilación para separar los productos. Sin embargo, este diseño limita la conversión de reactivo. La destilación reactiva es una alternativa para solucionar este problema, ya que permite mayores conversiones de reactivos en reacciones limitadas por el equilibrio químico. Es una de las técnicas de intensificación de procesos más famosas. Por otro lado, se ha utilizado la recompresión mecánica de vapor para reciclar el calor residual y mejorar la eficiencia de las columnas de destilación convencionales. En este contexto, este trabajo evaluó la inclusión de un sistema de recompresión mecánica de vapor en un proceso de destilación reactiva para obtener acetato de n-butilo mediante esterificación de n-butanol con ácido acético. Los sistemas con y sin recompresión se simularon en un entorno Aspen Plus ™. La adición de recompresión resultó en una reducción del 33,65% en el costo anual del proceso, sin afectar significativamente la pureza del producto deseado y la conversión de los reactivos. Desde el punto de vista medioambiental, la adopción del sistema de recompresión mecánica de vapor resultó en una reducción del 12,69% en las emisiones de CO2, contribuyendo positivamente al cumplimiento de los requisitos de la normativa medioambiental.O processo de produção de ésteres geralmente é realizado por meio de esterificação em reator seguida de coluna de destilação para separação dos produtos. No entanto, esta configuração limita a conversão do reagente. A destilação reativa é uma alternativa para contornar esse problema, pois permite maiores conversões de reagentes em reações limitadas pelo equilíbrio químico. É uma das mais famosas técnicas de intensificação de processos. Por outro lado, a recompressão mecânica de vapor tem sido usada para reciclar o calor residual e melhorar a eficiência das colunas de destilação convencionais. Nesse contexto, este trabalho avaliou a inclusão de um sistema mecânico de recompressão de vapor em um processo de destilação reativa para obtenção de acetato de n-butila via esterificação de n-butanol com ácido acético. Os sistemas com e sem recompressão foram simulados em um ambiente Aspen Plus ™. A adição da recompressão resultou em uma redução de 33,65% no custo anual do processo, sem afetar significativamente a pureza do produto desejado e a conversão dos reagentes. Do ponto de vista ambiental, a adoção (ou inclusão?) do sistema de recompressão mecânica de vapores resultou na redução de 12,69% nas emissões de CO2, contribuindo positivamente para o atendimento aos requisitos da regulamentação ambiental.Research, Society and Development2021-09-19info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdfhttps://rsdjournal.org/index.php/rsd/article/view/2034510.33448/rsd-v10i12.20345Research, Society and Development; Vol. 10 No. 12; e243101220345Research, Society and Development; Vol. 10 Núm. 12; e243101220345Research, Society and Development; v. 10 n. 12; e2431012203452525-3409reponame:Research, Society and Developmentinstname:Universidade Federal de Itajubá (UNIFEI)instacron:UNIFEIenghttps://rsdjournal.org/index.php/rsd/article/view/20345/18186Copyright (c) 2021 Danyelle Fialho de Souza Rodrigues; Arthur Siqueira Damasceno; Wagner Brandão Ramos; Romildo Pereira Brito; Karoline Dantas Britohttps://creativecommons.org/licenses/by/4.0info:eu-repo/semantics/openAccessRodrigues, Danyelle Fialho de Souza Damasceno, Arthur Siqueira Ramos, Wagner Brandão Brito, Romildo Pereira Brito, Karoline Dantas 2021-11-14T20:26:51Zoai:ojs.pkp.sfu.ca:article/20345Revistahttps://rsdjournal.org/index.php/rsd/indexPUBhttps://rsdjournal.org/index.php/rsd/oairsd.articles@gmail.com2525-34092525-3409opendoar:2024-01-17T09:40:01.273977Research, Society and Development - Universidade Federal de Itajubá (UNIFEI)false
dc.title.none.fl_str_mv Evaluation of mechanical vapor recompression in the reactive distillation of the N-butanol esterification process
Evaluación de la recompresión mecánica de vapor en la destilación reactiva del proceso de esterificación con N-butanol
Avaliação da recompressão mecânica de vapor na destilação reativa da esterificação do N-butanol
title Evaluation of mechanical vapor recompression in the reactive distillation of the N-butanol esterification process
spellingShingle Evaluation of mechanical vapor recompression in the reactive distillation of the N-butanol esterification process
Rodrigues, Danyelle Fialho de Souza
N-butyl acetate
Esterification
Reactive distillation
Vapor recompression
Simulation.
Acetato de N-butilo
Esterificación
Destilación reactiva
Recompresión de vapor
Simulación.
Acetato de N-butila
Esterificação
Destilação reativa
Recompressão de Vapor
Simulação.
title_short Evaluation of mechanical vapor recompression in the reactive distillation of the N-butanol esterification process
title_full Evaluation of mechanical vapor recompression in the reactive distillation of the N-butanol esterification process
title_fullStr Evaluation of mechanical vapor recompression in the reactive distillation of the N-butanol esterification process
title_full_unstemmed Evaluation of mechanical vapor recompression in the reactive distillation of the N-butanol esterification process
title_sort Evaluation of mechanical vapor recompression in the reactive distillation of the N-butanol esterification process
author Rodrigues, Danyelle Fialho de Souza
author_facet Rodrigues, Danyelle Fialho de Souza
Damasceno, Arthur Siqueira
Ramos, Wagner Brandão
Brito, Romildo Pereira
Brito, Karoline Dantas
author_role author
author2 Damasceno, Arthur Siqueira
Ramos, Wagner Brandão
Brito, Romildo Pereira
Brito, Karoline Dantas
author2_role author
author
author
author
dc.contributor.author.fl_str_mv Rodrigues, Danyelle Fialho de Souza
Damasceno, Arthur Siqueira
Ramos, Wagner Brandão
Brito, Romildo Pereira
Brito, Karoline Dantas
dc.subject.por.fl_str_mv N-butyl acetate
Esterification
Reactive distillation
Vapor recompression
Simulation.
Acetato de N-butilo
Esterificación
Destilación reactiva
Recompresión de vapor
Simulación.
Acetato de N-butila
Esterificação
Destilação reativa
Recompressão de Vapor
Simulação.
topic N-butyl acetate
Esterification
Reactive distillation
Vapor recompression
Simulation.
Acetato de N-butilo
Esterificación
Destilación reactiva
Recompresión de vapor
Simulación.
Acetato de N-butila
Esterificação
Destilação reativa
Recompressão de Vapor
Simulação.
description The process of producing esters is usually performed through esterification in a reactor followed by a distillation column to separate the products. However, this design limits the reagent conversion. Reactive distillation is an alternative to get around this issue as it allows greater reagent conversions in reactions limited by chemical equilibrium. It is one of the most famous process intensification techniques. On the other hand, mechanical vapor recompression has been used to recycle waste heat to improve efficiency of conventional distillation columns. In this context, this work evaluated the inclusion of a mechanical vapor recompression system in a reactive distillation process to obtain n-butyl acetate via n-butanol esterification with acetic acid. Systems with and without recompression were simulated in an Aspen Plus™ environment. The addition of recompression resulted in a reduction of 33.65% in the annual cost of the process, while not significantly affecting the purity of the desired product and the reagents’ conversion. From an environmental point of view, the mechanical vapor recompression system adoption resulted in a 12.69% reduction in CO2 emissions, contributing positively to meeting the requirements of the environmental regulations.
publishDate 2021
dc.date.none.fl_str_mv 2021-09-19
dc.type.driver.fl_str_mv info:eu-repo/semantics/article
info:eu-repo/semantics/publishedVersion
format article
status_str publishedVersion
dc.identifier.uri.fl_str_mv https://rsdjournal.org/index.php/rsd/article/view/20345
10.33448/rsd-v10i12.20345
url https://rsdjournal.org/index.php/rsd/article/view/20345
identifier_str_mv 10.33448/rsd-v10i12.20345
dc.language.iso.fl_str_mv eng
language eng
dc.relation.none.fl_str_mv https://rsdjournal.org/index.php/rsd/article/view/20345/18186
dc.rights.driver.fl_str_mv https://creativecommons.org/licenses/by/4.0
info:eu-repo/semantics/openAccess
rights_invalid_str_mv https://creativecommons.org/licenses/by/4.0
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
dc.publisher.none.fl_str_mv Research, Society and Development
publisher.none.fl_str_mv Research, Society and Development
dc.source.none.fl_str_mv Research, Society and Development; Vol. 10 No. 12; e243101220345
Research, Society and Development; Vol. 10 Núm. 12; e243101220345
Research, Society and Development; v. 10 n. 12; e243101220345
2525-3409
reponame:Research, Society and Development
instname:Universidade Federal de Itajubá (UNIFEI)
instacron:UNIFEI
instname_str Universidade Federal de Itajubá (UNIFEI)
instacron_str UNIFEI
institution UNIFEI
reponame_str Research, Society and Development
collection Research, Society and Development
repository.name.fl_str_mv Research, Society and Development - Universidade Federal de Itajubá (UNIFEI)
repository.mail.fl_str_mv rsd.articles@gmail.com
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