Energetic analysis of reheating furnaces in the combustion of coke oven gas, Linz-Donawitz gas and blast furnace gas in the steel industry

Detalhes bibliográficos
Autor(a) principal: Mariños Rosado, Diego J. [UNESP]
Data de Publicação: 2020
Outros Autores: Rojas Chávez, Samir B. [UNESP], Amaro Gutierrez, Jordan [UNESP], Mayworm de Araújo, Fernando H. [UNESP], de Carvalho, João A. [UNESP], Mendiburu, Andrés Z.
Tipo de documento: Artigo
Idioma: eng
Título da fonte: Repositório Institucional da UNESP
Texto Completo: http://dx.doi.org/10.1016/j.applthermaleng.2020.114905
http://hdl.handle.net/11449/198417
Resumo: The reheating furnace of the steel industry was evaluated in the present study, which uses the gas mixture from coke oven (COG), steelmaking process “Linz-Donawitz” (LDG) and blast furnace (BFG); with the production of steel laminates being its main activity. Two methods were developed in this work to deal with energy consumption. The first dealt with improved estimation of heat losses in the furnace, and the second dealt with recovery of heat and its use in load preheating and combustion air preheating. These evaluations were intended to determine the best selection of material for insulation of the furnace, in order to increase heat transfer, to obtain an economy in fuel consumption, and to improve technical energy indicators of production and heat generation, as well as to improve the efficiency of the furnace and the combustion process. When developing the present study in the reheating furnace it was evidenced an economy in the fuel consumption of the COG/LDG mixture of 6606 m3/h and 4627 m3/h for the load preheating and the air preheating, respectively. In addition, efficiency of the furnace was increased by 23.3% and 15.2%, with the technical energy indicators improved by 18.9% and 13.2% in each case. For the COG/BFG mixture, the results obtained were similar.
id UNSP_178e16fcd8fc7cfd786e410ee21174c7
oai_identifier_str oai:repositorio.unesp.br:11449/198417
network_acronym_str UNSP
network_name_str Repositório Institucional da UNESP
repository_id_str 2946
spelling Energetic analysis of reheating furnaces in the combustion of coke oven gas, Linz-Donawitz gas and blast furnace gas in the steel industryCombustion air preheatingEnergy consumptionHeat recoveryLoad preheatingReheating furnaceSteel industryThe reheating furnace of the steel industry was evaluated in the present study, which uses the gas mixture from coke oven (COG), steelmaking process “Linz-Donawitz” (LDG) and blast furnace (BFG); with the production of steel laminates being its main activity. Two methods were developed in this work to deal with energy consumption. The first dealt with improved estimation of heat losses in the furnace, and the second dealt with recovery of heat and its use in load preheating and combustion air preheating. These evaluations were intended to determine the best selection of material for insulation of the furnace, in order to increase heat transfer, to obtain an economy in fuel consumption, and to improve technical energy indicators of production and heat generation, as well as to improve the efficiency of the furnace and the combustion process. When developing the present study in the reheating furnace it was evidenced an economy in the fuel consumption of the COG/LDG mixture of 6606 m3/h and 4627 m3/h for the load preheating and the air preheating, respectively. In addition, efficiency of the furnace was increased by 23.3% and 15.2%, with the technical energy indicators improved by 18.9% and 13.2% in each case. For the COG/BFG mixture, the results obtained were similar.Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)São Paulo State University (UNESP) Guaratinguetá Campus, Av. Ariberto P. Cunha, 333, GuaratinguetáRio Grande do Sul Federal University (UFRGS) Mechanical Engineering DepartmentSão Paulo State University (UNESP) Guaratinguetá Campus, Av. Ariberto P. Cunha, 333, GuaratinguetáFAPESP: 2017/08975-1Universidade Estadual Paulista (Unesp)Mechanical Engineering DepartmentMariños Rosado, Diego J. [UNESP]Rojas Chávez, Samir B. [UNESP]Amaro Gutierrez, Jordan [UNESP]Mayworm de Araújo, Fernando H. [UNESP]de Carvalho, João A. [UNESP]Mendiburu, Andrés Z.2020-12-12T01:12:18Z2020-12-12T01:12:18Z2020-03-25info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/articlehttp://dx.doi.org/10.1016/j.applthermaleng.2020.114905Applied Thermal Engineering, v. 169.1359-4311http://hdl.handle.net/11449/19841710.1016/j.applthermaleng.2020.1149052-s2.0-85078073466Scopusreponame:Repositório Institucional da UNESPinstname:Universidade Estadual Paulista (UNESP)instacron:UNESPengApplied Thermal Engineeringinfo:eu-repo/semantics/openAccess2021-10-23T11:21:30Zoai:repositorio.unesp.br:11449/198417Repositório InstitucionalPUBhttp://repositorio.unesp.br/oai/requestopendoar:29462021-10-23T11:21:30Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP)false
dc.title.none.fl_str_mv Energetic analysis of reheating furnaces in the combustion of coke oven gas, Linz-Donawitz gas and blast furnace gas in the steel industry
title Energetic analysis of reheating furnaces in the combustion of coke oven gas, Linz-Donawitz gas and blast furnace gas in the steel industry
spellingShingle Energetic analysis of reheating furnaces in the combustion of coke oven gas, Linz-Donawitz gas and blast furnace gas in the steel industry
Mariños Rosado, Diego J. [UNESP]
Combustion air preheating
Energy consumption
Heat recovery
Load preheating
Reheating furnace
Steel industry
title_short Energetic analysis of reheating furnaces in the combustion of coke oven gas, Linz-Donawitz gas and blast furnace gas in the steel industry
title_full Energetic analysis of reheating furnaces in the combustion of coke oven gas, Linz-Donawitz gas and blast furnace gas in the steel industry
title_fullStr Energetic analysis of reheating furnaces in the combustion of coke oven gas, Linz-Donawitz gas and blast furnace gas in the steel industry
title_full_unstemmed Energetic analysis of reheating furnaces in the combustion of coke oven gas, Linz-Donawitz gas and blast furnace gas in the steel industry
title_sort Energetic analysis of reheating furnaces in the combustion of coke oven gas, Linz-Donawitz gas and blast furnace gas in the steel industry
author Mariños Rosado, Diego J. [UNESP]
author_facet Mariños Rosado, Diego J. [UNESP]
Rojas Chávez, Samir B. [UNESP]
Amaro Gutierrez, Jordan [UNESP]
Mayworm de Araújo, Fernando H. [UNESP]
de Carvalho, João A. [UNESP]
Mendiburu, Andrés Z.
author_role author
author2 Rojas Chávez, Samir B. [UNESP]
Amaro Gutierrez, Jordan [UNESP]
Mayworm de Araújo, Fernando H. [UNESP]
de Carvalho, João A. [UNESP]
Mendiburu, Andrés Z.
author2_role author
author
author
author
author
dc.contributor.none.fl_str_mv Universidade Estadual Paulista (Unesp)
Mechanical Engineering Department
dc.contributor.author.fl_str_mv Mariños Rosado, Diego J. [UNESP]
Rojas Chávez, Samir B. [UNESP]
Amaro Gutierrez, Jordan [UNESP]
Mayworm de Araújo, Fernando H. [UNESP]
de Carvalho, João A. [UNESP]
Mendiburu, Andrés Z.
dc.subject.por.fl_str_mv Combustion air preheating
Energy consumption
Heat recovery
Load preheating
Reheating furnace
Steel industry
topic Combustion air preheating
Energy consumption
Heat recovery
Load preheating
Reheating furnace
Steel industry
description The reheating furnace of the steel industry was evaluated in the present study, which uses the gas mixture from coke oven (COG), steelmaking process “Linz-Donawitz” (LDG) and blast furnace (BFG); with the production of steel laminates being its main activity. Two methods were developed in this work to deal with energy consumption. The first dealt with improved estimation of heat losses in the furnace, and the second dealt with recovery of heat and its use in load preheating and combustion air preheating. These evaluations were intended to determine the best selection of material for insulation of the furnace, in order to increase heat transfer, to obtain an economy in fuel consumption, and to improve technical energy indicators of production and heat generation, as well as to improve the efficiency of the furnace and the combustion process. When developing the present study in the reheating furnace it was evidenced an economy in the fuel consumption of the COG/LDG mixture of 6606 m3/h and 4627 m3/h for the load preheating and the air preheating, respectively. In addition, efficiency of the furnace was increased by 23.3% and 15.2%, with the technical energy indicators improved by 18.9% and 13.2% in each case. For the COG/BFG mixture, the results obtained were similar.
publishDate 2020
dc.date.none.fl_str_mv 2020-12-12T01:12:18Z
2020-12-12T01:12:18Z
2020-03-25
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
dc.type.driver.fl_str_mv info:eu-repo/semantics/article
format article
status_str publishedVersion
dc.identifier.uri.fl_str_mv http://dx.doi.org/10.1016/j.applthermaleng.2020.114905
Applied Thermal Engineering, v. 169.
1359-4311
http://hdl.handle.net/11449/198417
10.1016/j.applthermaleng.2020.114905
2-s2.0-85078073466
url http://dx.doi.org/10.1016/j.applthermaleng.2020.114905
http://hdl.handle.net/11449/198417
identifier_str_mv Applied Thermal Engineering, v. 169.
1359-4311
10.1016/j.applthermaleng.2020.114905
2-s2.0-85078073466
dc.language.iso.fl_str_mv eng
language eng
dc.relation.none.fl_str_mv Applied Thermal Engineering
dc.rights.driver.fl_str_mv info:eu-repo/semantics/openAccess
eu_rights_str_mv openAccess
dc.source.none.fl_str_mv Scopus
reponame:Repositório Institucional da UNESP
instname:Universidade Estadual Paulista (UNESP)
instacron:UNESP
instname_str Universidade Estadual Paulista (UNESP)
instacron_str UNESP
institution UNESP
reponame_str Repositório Institucional da UNESP
collection Repositório Institucional da UNESP
repository.name.fl_str_mv Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP)
repository.mail.fl_str_mv
_version_ 1803046032672555008