Effect of hardened steel grinding using aluminum oxide wheel under application of cutting fluid with corrosion inhibitors

Detalhes bibliográficos
Autor(a) principal: Talon, Anthony Gaspar [UNESP]
Data de Publicação: 2019
Outros Autores: Lopes, José Claudio [UNESP], Tavares, André Bueno [UNESP], Sato, Bruno Kenta [UNESP], Rodrigues, Alessandro Roger, Genovez, Mário Celso, Dinis Pinto, Tiago Alexandre, de Mello, Hamilton José [UNESP], Aguiar, Paulo Roberto [UNESP], Bianchi, Eduardo Carlos [UNESP]
Tipo de documento: Artigo
Idioma: eng
Título da fonte: Repositório Institucional da UNESP
Texto Completo: http://dx.doi.org/10.1007/s00170-019-04005-5
http://hdl.handle.net/11449/190450
Resumo: A new category of corrosion inhibitors has been formulated. It uses water to propagate and it has been generically referred as V-active VCI®. These inhibitors promote a greater lubricity and detergency effect, used as cutting fluids; it results in less diametrical grinding wheel wear and better workpiece finishing. It can also promote the corrosion protection of the workpiece and the machine tool since the referred substance creates a protective film on the metallic surfaces, eliminating protective oils application on the parts; thus, it permits the elimination of degreasing step, reducing the number of process steps, and minimizing the environmental impact. Furthermore, it has no risk to human’s health and it is biodegradable. This paper compares the performance of the cutting fluid with V-active VCI® to a synthetic standard fluid in grinding process of AISI 4340 steel using aluminum oxide (Al2O3) grinding wheel at three different feed rates (0.25, 0.50, and 0.75 mm/min). The comparison was carried out based on the surface roughness, roundness deviation, diametrical wheel wear, acoustic emission, optical microscopy, and microhardness. The results showed that the fluid with corrosion inhibitor kept stable as the feed rate increased, which evidence the high performance of the tested fluid in severe conditions. In addition, the fluid with corrosion inhibitor was superior in almost all evaluated variables; it was unexpected since the standard fluid is consolidated in industry.
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spelling Effect of hardened steel grinding using aluminum oxide wheel under application of cutting fluid with corrosion inhibitorsAISI 4340 steelAluminum oxide grinding wheelExternal cylindrical grindingSynthetic cutting fluidVolatile corrosion inhibitorA new category of corrosion inhibitors has been formulated. It uses water to propagate and it has been generically referred as V-active VCI®. These inhibitors promote a greater lubricity and detergency effect, used as cutting fluids; it results in less diametrical grinding wheel wear and better workpiece finishing. It can also promote the corrosion protection of the workpiece and the machine tool since the referred substance creates a protective film on the metallic surfaces, eliminating protective oils application on the parts; thus, it permits the elimination of degreasing step, reducing the number of process steps, and minimizing the environmental impact. Furthermore, it has no risk to human’s health and it is biodegradable. This paper compares the performance of the cutting fluid with V-active VCI® to a synthetic standard fluid in grinding process of AISI 4340 steel using aluminum oxide (Al2O3) grinding wheel at three different feed rates (0.25, 0.50, and 0.75 mm/min). The comparison was carried out based on the surface roughness, roundness deviation, diametrical wheel wear, acoustic emission, optical microscopy, and microhardness. The results showed that the fluid with corrosion inhibitor kept stable as the feed rate increased, which evidence the high performance of the tested fluid in severe conditions. In addition, the fluid with corrosion inhibitor was superior in almost all evaluated variables; it was unexpected since the standard fluid is consolidated in industry.Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)Department of Mechanical Engineering School of Engineering São Paulo State University (UNESP)Department of Mechanical Engineering Sao Carlos School of Engineering EESC/USPVCI Brasil, Rod. Marechal Rondon KM 334,3Department of Electrical Engineering School of Engineering São Paulo State UniversityDepartment of Mechanical Engineering School of Engineering São Paulo State University (UNESP)Department of Electrical Engineering School of Engineering São Paulo State UniversityFAPESP: 2017/03788-9Universidade Estadual Paulista (Unesp)Universidade de São Paulo (USP)VCI BrasilTalon, Anthony Gaspar [UNESP]Lopes, José Claudio [UNESP]Tavares, André Bueno [UNESP]Sato, Bruno Kenta [UNESP]Rodrigues, Alessandro RogerGenovez, Mário CelsoDinis Pinto, Tiago Alexandrede Mello, Hamilton José [UNESP]Aguiar, Paulo Roberto [UNESP]Bianchi, Eduardo Carlos [UNESP]2019-10-06T17:13:38Z2019-10-06T17:13:38Z2019-09-01info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/article1437-1448http://dx.doi.org/10.1007/s00170-019-04005-5International Journal of Advanced Manufacturing Technology, v. 104, n. 1-4, p. 1437-1448, 2019.1433-30150268-3768http://hdl.handle.net/11449/19045010.1007/s00170-019-04005-52-s2.0-85068145712Scopusreponame:Repositório Institucional da UNESPinstname:Universidade Estadual Paulista (UNESP)instacron:UNESPengInternational Journal of Advanced Manufacturing Technologyinfo:eu-repo/semantics/openAccess2024-06-28T13:54:50Zoai:repositorio.unesp.br:11449/190450Repositório InstitucionalPUBhttp://repositorio.unesp.br/oai/requestopendoar:29462024-08-05T18:35:34.112961Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP)false
dc.title.none.fl_str_mv Effect of hardened steel grinding using aluminum oxide wheel under application of cutting fluid with corrosion inhibitors
title Effect of hardened steel grinding using aluminum oxide wheel under application of cutting fluid with corrosion inhibitors
spellingShingle Effect of hardened steel grinding using aluminum oxide wheel under application of cutting fluid with corrosion inhibitors
Talon, Anthony Gaspar [UNESP]
AISI 4340 steel
Aluminum oxide grinding wheel
External cylindrical grinding
Synthetic cutting fluid
Volatile corrosion inhibitor
title_short Effect of hardened steel grinding using aluminum oxide wheel under application of cutting fluid with corrosion inhibitors
title_full Effect of hardened steel grinding using aluminum oxide wheel under application of cutting fluid with corrosion inhibitors
title_fullStr Effect of hardened steel grinding using aluminum oxide wheel under application of cutting fluid with corrosion inhibitors
title_full_unstemmed Effect of hardened steel grinding using aluminum oxide wheel under application of cutting fluid with corrosion inhibitors
title_sort Effect of hardened steel grinding using aluminum oxide wheel under application of cutting fluid with corrosion inhibitors
author Talon, Anthony Gaspar [UNESP]
author_facet Talon, Anthony Gaspar [UNESP]
Lopes, José Claudio [UNESP]
Tavares, André Bueno [UNESP]
Sato, Bruno Kenta [UNESP]
Rodrigues, Alessandro Roger
Genovez, Mário Celso
Dinis Pinto, Tiago Alexandre
de Mello, Hamilton José [UNESP]
Aguiar, Paulo Roberto [UNESP]
Bianchi, Eduardo Carlos [UNESP]
author_role author
author2 Lopes, José Claudio [UNESP]
Tavares, André Bueno [UNESP]
Sato, Bruno Kenta [UNESP]
Rodrigues, Alessandro Roger
Genovez, Mário Celso
Dinis Pinto, Tiago Alexandre
de Mello, Hamilton José [UNESP]
Aguiar, Paulo Roberto [UNESP]
Bianchi, Eduardo Carlos [UNESP]
author2_role author
author
author
author
author
author
author
author
author
dc.contributor.none.fl_str_mv Universidade Estadual Paulista (Unesp)
Universidade de São Paulo (USP)
VCI Brasil
dc.contributor.author.fl_str_mv Talon, Anthony Gaspar [UNESP]
Lopes, José Claudio [UNESP]
Tavares, André Bueno [UNESP]
Sato, Bruno Kenta [UNESP]
Rodrigues, Alessandro Roger
Genovez, Mário Celso
Dinis Pinto, Tiago Alexandre
de Mello, Hamilton José [UNESP]
Aguiar, Paulo Roberto [UNESP]
Bianchi, Eduardo Carlos [UNESP]
dc.subject.por.fl_str_mv AISI 4340 steel
Aluminum oxide grinding wheel
External cylindrical grinding
Synthetic cutting fluid
Volatile corrosion inhibitor
topic AISI 4340 steel
Aluminum oxide grinding wheel
External cylindrical grinding
Synthetic cutting fluid
Volatile corrosion inhibitor
description A new category of corrosion inhibitors has been formulated. It uses water to propagate and it has been generically referred as V-active VCI®. These inhibitors promote a greater lubricity and detergency effect, used as cutting fluids; it results in less diametrical grinding wheel wear and better workpiece finishing. It can also promote the corrosion protection of the workpiece and the machine tool since the referred substance creates a protective film on the metallic surfaces, eliminating protective oils application on the parts; thus, it permits the elimination of degreasing step, reducing the number of process steps, and minimizing the environmental impact. Furthermore, it has no risk to human’s health and it is biodegradable. This paper compares the performance of the cutting fluid with V-active VCI® to a synthetic standard fluid in grinding process of AISI 4340 steel using aluminum oxide (Al2O3) grinding wheel at three different feed rates (0.25, 0.50, and 0.75 mm/min). The comparison was carried out based on the surface roughness, roundness deviation, diametrical wheel wear, acoustic emission, optical microscopy, and microhardness. The results showed that the fluid with corrosion inhibitor kept stable as the feed rate increased, which evidence the high performance of the tested fluid in severe conditions. In addition, the fluid with corrosion inhibitor was superior in almost all evaluated variables; it was unexpected since the standard fluid is consolidated in industry.
publishDate 2019
dc.date.none.fl_str_mv 2019-10-06T17:13:38Z
2019-10-06T17:13:38Z
2019-09-01
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
dc.type.driver.fl_str_mv info:eu-repo/semantics/article
format article
status_str publishedVersion
dc.identifier.uri.fl_str_mv http://dx.doi.org/10.1007/s00170-019-04005-5
International Journal of Advanced Manufacturing Technology, v. 104, n. 1-4, p. 1437-1448, 2019.
1433-3015
0268-3768
http://hdl.handle.net/11449/190450
10.1007/s00170-019-04005-5
2-s2.0-85068145712
url http://dx.doi.org/10.1007/s00170-019-04005-5
http://hdl.handle.net/11449/190450
identifier_str_mv International Journal of Advanced Manufacturing Technology, v. 104, n. 1-4, p. 1437-1448, 2019.
1433-3015
0268-3768
10.1007/s00170-019-04005-5
2-s2.0-85068145712
dc.language.iso.fl_str_mv eng
language eng
dc.relation.none.fl_str_mv International Journal of Advanced Manufacturing Technology
dc.rights.driver.fl_str_mv info:eu-repo/semantics/openAccess
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv 1437-1448
dc.source.none.fl_str_mv Scopus
reponame:Repositório Institucional da UNESP
instname:Universidade Estadual Paulista (UNESP)
instacron:UNESP
instname_str Universidade Estadual Paulista (UNESP)
instacron_str UNESP
institution UNESP
reponame_str Repositório Institucional da UNESP
collection Repositório Institucional da UNESP
repository.name.fl_str_mv Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP)
repository.mail.fl_str_mv
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