Usinagem da liga de níquel inconel 718 com pastilhas de cerâmica
Autor(a) principal: | |
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Data de Publicação: | 2012 |
Tipo de documento: | Trabalho de conclusão de curso |
Idioma: | por |
Título da fonte: | Repositório Institucional da UNESP |
Texto Completo: | http://hdl.handle.net/11449/121464 |
Resumo: | The machining of super alloys resistant to high temperatures such as nickel alloys, inconel 718 specifically, is a very difficult job to obtain improvements in the process, due to the difficulty of machining at high cutting speeds, the use of these alloys in industries showed great developments in recent years, its application in aeronautical industry spread being used in vane turbo, compressor parts, props and set elements. The automotive, chemical, medical and others also took advantage of the great features of inconel 718 and has used the material. The high temperature resistant alloys have high machining difficulty, a fact that is associated with high cutting forces generated during machining which result in high temperatures. High levels of temperatures can cause deterioration of the cutting edge, with subsequent deformation or breakage, wear most common obtained in machining such materials are flank wear the formation of built-up edge for cutting and notch wear. The experimental part of the work consists in machining of nickel-based alloy Inconel 718 heat treated for hardness, using a tool based ceramic silicon nitride Sandvik (Si3N4) in order to compare the best results obtained in the master's thesis of SANTOS (2010) who used a tool ceramics also the basis of silicon nitride which was developed in the doctoral thesis of SOUZA (2005). Assays were performed on a CNC lathe and was noted for each cutting edge results obtained. Tests were made starting from an initial condition of the tool with cutting speed of 200 m/min, feed 0.5 mm and 0.5 mm depth of cut was reduced cutting speed for the subsequent tests with the same conditions of feed and depth of cut. The tool presented wear instant under two 200 m/min and 100 m/min, premature rupture of 50 m/min and finally cut provided with difficulty... (Complete abstract click electronic access below) |
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Usinagem da liga de níquel inconel 718 com pastilhas de cerâmicaUsinagemLigas de niquelThe machining of super alloys resistant to high temperatures such as nickel alloys, inconel 718 specifically, is a very difficult job to obtain improvements in the process, due to the difficulty of machining at high cutting speeds, the use of these alloys in industries showed great developments in recent years, its application in aeronautical industry spread being used in vane turbo, compressor parts, props and set elements. The automotive, chemical, medical and others also took advantage of the great features of inconel 718 and has used the material. The high temperature resistant alloys have high machining difficulty, a fact that is associated with high cutting forces generated during machining which result in high temperatures. High levels of temperatures can cause deterioration of the cutting edge, with subsequent deformation or breakage, wear most common obtained in machining such materials are flank wear the formation of built-up edge for cutting and notch wear. The experimental part of the work consists in machining of nickel-based alloy Inconel 718 heat treated for hardness, using a tool based ceramic silicon nitride Sandvik (Si3N4) in order to compare the best results obtained in the master's thesis of SANTOS (2010) who used a tool ceramics also the basis of silicon nitride which was developed in the doctoral thesis of SOUZA (2005). Assays were performed on a CNC lathe and was noted for each cutting edge results obtained. Tests were made starting from an initial condition of the tool with cutting speed of 200 m/min, feed 0.5 mm and 0.5 mm depth of cut was reduced cutting speed for the subsequent tests with the same conditions of feed and depth of cut. The tool presented wear instant under two 200 m/min and 100 m/min, premature rupture of 50 m/min and finally cut provided with difficulty... (Complete abstract click electronic access below)A usinagem de superligas resistentes a altas temperaturas como as ligas de níquel, especificamente o Inconel 718, representa um trabalho na qual é muito difícil de se obter melhorias no processo, devido a dificuldade de usinagem em altas velocidades de corte, a utilização nas indústrias dessa liga apresentou grande evolução nos últimos anos, sua aplicação na indústria aeronáutica se difundiu sendo utilizado em palhetas de turbinas, peças de compressor, suportes e elementos de conjunto. Os setores; automotivo, químico, médico e outros também se aproveitaram das ótimas características do Inconel 718 e tem utilizado o material. As ligas resistentes a altas temperaturas apresentam elevada dificuldade de usinagem, fato este associado com as altas forças de corte geradas durante a usinagem que resultam em altas temperaturas. Elevados níveis de temperaturas podem ocasionar deterioração da aresta de corte, com posterior deformação ou quebra, os desgastes mais comuns obtidos na usinagem desses materiais são o desgaste de flanco, a formação de aresta postiça de corte e desgaste tipo entalhe. A parte experimental do trabalho consiste na usinagem da liga a base de níquel Inconel 718 tratado termicamente para endurecimento, utilizando ferramenta cerâmica a base de nitreto de silício da Sandvik (Si3N4) com a finalidade de comparar os melhores resultados obtidos na tese de mestrado de SANTOS (2010) que utilizou uma ferramenta de cerâmica também a base de nitreto de silício que foi desenvolvida na tese de doutorado de SOUZA (2005). Os ensaios foram realizados em um torno CNC e foi anotado para cada aresta de corte os resultados obtidos. Foram feitos os testes partindo de uma condição inicial da ferramenta com velocidade de corte de 200 m/min, avanço de 0,5 mm/rot e profundidade de corte 0,5 mm, foi diminuída... (Resumo completo, clicar acesso eletrônico abaixo)Universidade Estadual Paulista (Unesp)Ribeiro, Marcos Valério [UNESP]Universidade Estadual Paulista (Unesp)Souza, Thiago Freire de [UNESP]2015-03-23T15:29:18Z2015-03-23T15:29:18Z2012info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/bachelorThesisapplication/pdfSOUZA, Thiago Freire de. Usinagem da liga de níquel inconel 718 com pastilhas de cerâmica. 2012. 1 CD-ROM. Trabalho de conclusão de curso (bacharelado - Engenharia Mecânica) – Universidade Estadual Paulista Júlio de Mesquita Filho, Faculdade de Engenharia de Guaratinguetá, 2012.http://hdl.handle.net/11449/121464000710727souza_tf_tcc_guara.pdf2001862427592659Alephreponame:Repositório Institucional da UNESPinstname:Universidade Estadual Paulista (UNESP)instacron:UNESPporinfo:eu-repo/semantics/openAccess2024-07-02T17:50:25Zoai:repositorio.unesp.br:11449/121464Repositório InstitucionalPUBhttp://repositorio.unesp.br/oai/requestopendoar:29462024-08-05T14:20:52.068049Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP)false |
dc.title.none.fl_str_mv |
Usinagem da liga de níquel inconel 718 com pastilhas de cerâmica |
title |
Usinagem da liga de níquel inconel 718 com pastilhas de cerâmica |
spellingShingle |
Usinagem da liga de níquel inconel 718 com pastilhas de cerâmica Souza, Thiago Freire de [UNESP] Usinagem Ligas de niquel |
title_short |
Usinagem da liga de níquel inconel 718 com pastilhas de cerâmica |
title_full |
Usinagem da liga de níquel inconel 718 com pastilhas de cerâmica |
title_fullStr |
Usinagem da liga de níquel inconel 718 com pastilhas de cerâmica |
title_full_unstemmed |
Usinagem da liga de níquel inconel 718 com pastilhas de cerâmica |
title_sort |
Usinagem da liga de níquel inconel 718 com pastilhas de cerâmica |
author |
Souza, Thiago Freire de [UNESP] |
author_facet |
Souza, Thiago Freire de [UNESP] |
author_role |
author |
dc.contributor.none.fl_str_mv |
Ribeiro, Marcos Valério [UNESP] Universidade Estadual Paulista (Unesp) |
dc.contributor.author.fl_str_mv |
Souza, Thiago Freire de [UNESP] |
dc.subject.por.fl_str_mv |
Usinagem Ligas de niquel |
topic |
Usinagem Ligas de niquel |
description |
The machining of super alloys resistant to high temperatures such as nickel alloys, inconel 718 specifically, is a very difficult job to obtain improvements in the process, due to the difficulty of machining at high cutting speeds, the use of these alloys in industries showed great developments in recent years, its application in aeronautical industry spread being used in vane turbo, compressor parts, props and set elements. The automotive, chemical, medical and others also took advantage of the great features of inconel 718 and has used the material. The high temperature resistant alloys have high machining difficulty, a fact that is associated with high cutting forces generated during machining which result in high temperatures. High levels of temperatures can cause deterioration of the cutting edge, with subsequent deformation or breakage, wear most common obtained in machining such materials are flank wear the formation of built-up edge for cutting and notch wear. The experimental part of the work consists in machining of nickel-based alloy Inconel 718 heat treated for hardness, using a tool based ceramic silicon nitride Sandvik (Si3N4) in order to compare the best results obtained in the master's thesis of SANTOS (2010) who used a tool ceramics also the basis of silicon nitride which was developed in the doctoral thesis of SOUZA (2005). Assays were performed on a CNC lathe and was noted for each cutting edge results obtained. Tests were made starting from an initial condition of the tool with cutting speed of 200 m/min, feed 0.5 mm and 0.5 mm depth of cut was reduced cutting speed for the subsequent tests with the same conditions of feed and depth of cut. The tool presented wear instant under two 200 m/min and 100 m/min, premature rupture of 50 m/min and finally cut provided with difficulty... (Complete abstract click electronic access below) |
publishDate |
2012 |
dc.date.none.fl_str_mv |
2012 2015-03-23T15:29:18Z 2015-03-23T15:29:18Z |
dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/bachelorThesis |
format |
bachelorThesis |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
SOUZA, Thiago Freire de. Usinagem da liga de níquel inconel 718 com pastilhas de cerâmica. 2012. 1 CD-ROM. Trabalho de conclusão de curso (bacharelado - Engenharia Mecânica) – Universidade Estadual Paulista Júlio de Mesquita Filho, Faculdade de Engenharia de Guaratinguetá, 2012. http://hdl.handle.net/11449/121464 000710727 souza_tf_tcc_guara.pdf 2001862427592659 |
identifier_str_mv |
SOUZA, Thiago Freire de. Usinagem da liga de níquel inconel 718 com pastilhas de cerâmica. 2012. 1 CD-ROM. Trabalho de conclusão de curso (bacharelado - Engenharia Mecânica) – Universidade Estadual Paulista Júlio de Mesquita Filho, Faculdade de Engenharia de Guaratinguetá, 2012. 000710727 souza_tf_tcc_guara.pdf 2001862427592659 |
url |
http://hdl.handle.net/11449/121464 |
dc.language.iso.fl_str_mv |
por |
language |
por |
dc.rights.driver.fl_str_mv |
info:eu-repo/semantics/openAccess |
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openAccess |
dc.format.none.fl_str_mv |
application/pdf |
dc.publisher.none.fl_str_mv |
Universidade Estadual Paulista (Unesp) |
publisher.none.fl_str_mv |
Universidade Estadual Paulista (Unesp) |
dc.source.none.fl_str_mv |
Aleph reponame:Repositório Institucional da UNESP instname:Universidade Estadual Paulista (UNESP) instacron:UNESP |
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Universidade Estadual Paulista (UNESP) |
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UNESP |
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UNESP |
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Repositório Institucional da UNESP |
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Repositório Institucional da UNESP |
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Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP) |
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