Use of Factorial Designs and the Response Surface Methodology to Optimize a Heat Staking Process
Autor(a) principal: | |
---|---|
Data de Publicação: | 2018 |
Outros Autores: | , |
Tipo de documento: | Artigo |
Idioma: | eng |
Título da fonte: | Repositório Institucional da UNESP |
Texto Completo: | http://dx.doi.org/10.1007/s40799-017-0230-1 http://hdl.handle.net/11449/179843 |
Resumo: | The demand from the automotive industry for lighter and more resistant structures produced at lower costs has shifted the development focus of production processes toward hybrid components. A problem that arises from hybrid components is the necessity to join dissimilar materials, e.g., polymers and metals. A method to achieve this joining involves a process known as heat staking, in which a metal insert is heated and pushed against a thermoplastic surface. At the end of this process, the metal component may not be level with the thermoplastic surface; rather, it may be over flushed, and this discrepancy is known as the Insertion Height. This paper aims to apply the design of experiments and the response surface methodology to develop a model for the Insertion Height, considering the Heating Temperature and the Insertion Time as independent variables. The experiments revealed that the Insertion Height is most affected by the Heating Temperature. There are several combinations of the factors that can keep the Insertion Height within the specifications; therefore, it is possible to increase productivity by decreasing the Insertion Time and to save energy by reducing the Heating Temperature while considering the process constraints and specifications. |
id |
UNSP_76fea3bef63e29f544f8cbcad45e136e |
---|---|
oai_identifier_str |
oai:repositorio.unesp.br:11449/179843 |
network_acronym_str |
UNSP |
network_name_str |
Repositório Institucional da UNESP |
repository_id_str |
2946 |
spelling |
Use of Factorial Designs and the Response Surface Methodology to Optimize a Heat Staking ProcessDesign of experimentsFactorial designsHeat stakingPlastic weldingResponse surfaceThe demand from the automotive industry for lighter and more resistant structures produced at lower costs has shifted the development focus of production processes toward hybrid components. A problem that arises from hybrid components is the necessity to join dissimilar materials, e.g., polymers and metals. A method to achieve this joining involves a process known as heat staking, in which a metal insert is heated and pushed against a thermoplastic surface. At the end of this process, the metal component may not be level with the thermoplastic surface; rather, it may be over flushed, and this discrepancy is known as the Insertion Height. This paper aims to apply the design of experiments and the response surface methodology to develop a model for the Insertion Height, considering the Heating Temperature and the Insertion Time as independent variables. The experiments revealed that the Insertion Height is most affected by the Heating Temperature. There are several combinations of the factors that can keep the Insertion Height within the specifications; therefore, it is possible to increase productivity by decreasing the Insertion Time and to save energy by reducing the Heating Temperature while considering the process constraints and specifications.São Paulo State University (UNESP) School of Engineering Guaratinguetá, Av. Dr. Ariberto Pereira da Cunha, 333, PedregulhoProfessional Master’s Degree Program University of Taubaté (Unitau), R. Daniel Danelli, s/n, Vila da JutaSão Paulo State University (UNESP) School of Engineering Guaratinguetá, Av. Dr. Ariberto Pereira da Cunha, 333, PedregulhoUniversidade Estadual Paulista (Unesp)University of Taubaté (Unitau)Faria Neto, Antonio [UNESP]Costa, Antonio Fernando Branco [UNESP]de Lima, Michel Floriano2018-12-11T17:36:59Z2018-12-11T17:36:59Z2018-06-01info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/article319-331application/pdfhttp://dx.doi.org/10.1007/s40799-017-0230-1Experimental Techniques, v. 42, n. 3, p. 319-331, 2018.1747-15670732-8818http://hdl.handle.net/11449/17984310.1007/s40799-017-0230-12-s2.0-850466391412-s2.0-85046639141.pdfScopusreponame:Repositório Institucional da UNESPinstname:Universidade Estadual Paulista (UNESP)instacron:UNESPengExperimental Techniques0,296info:eu-repo/semantics/openAccess2024-07-02T17:37:20Zoai:repositorio.unesp.br:11449/179843Repositório InstitucionalPUBhttp://repositorio.unesp.br/oai/requestopendoar:29462024-08-05T23:51:29.166106Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP)false |
dc.title.none.fl_str_mv |
Use of Factorial Designs and the Response Surface Methodology to Optimize a Heat Staking Process |
title |
Use of Factorial Designs and the Response Surface Methodology to Optimize a Heat Staking Process |
spellingShingle |
Use of Factorial Designs and the Response Surface Methodology to Optimize a Heat Staking Process Faria Neto, Antonio [UNESP] Design of experiments Factorial designs Heat staking Plastic welding Response surface |
title_short |
Use of Factorial Designs and the Response Surface Methodology to Optimize a Heat Staking Process |
title_full |
Use of Factorial Designs and the Response Surface Methodology to Optimize a Heat Staking Process |
title_fullStr |
Use of Factorial Designs and the Response Surface Methodology to Optimize a Heat Staking Process |
title_full_unstemmed |
Use of Factorial Designs and the Response Surface Methodology to Optimize a Heat Staking Process |
title_sort |
Use of Factorial Designs and the Response Surface Methodology to Optimize a Heat Staking Process |
author |
Faria Neto, Antonio [UNESP] |
author_facet |
Faria Neto, Antonio [UNESP] Costa, Antonio Fernando Branco [UNESP] de Lima, Michel Floriano |
author_role |
author |
author2 |
Costa, Antonio Fernando Branco [UNESP] de Lima, Michel Floriano |
author2_role |
author author |
dc.contributor.none.fl_str_mv |
Universidade Estadual Paulista (Unesp) University of Taubaté (Unitau) |
dc.contributor.author.fl_str_mv |
Faria Neto, Antonio [UNESP] Costa, Antonio Fernando Branco [UNESP] de Lima, Michel Floriano |
dc.subject.por.fl_str_mv |
Design of experiments Factorial designs Heat staking Plastic welding Response surface |
topic |
Design of experiments Factorial designs Heat staking Plastic welding Response surface |
description |
The demand from the automotive industry for lighter and more resistant structures produced at lower costs has shifted the development focus of production processes toward hybrid components. A problem that arises from hybrid components is the necessity to join dissimilar materials, e.g., polymers and metals. A method to achieve this joining involves a process known as heat staking, in which a metal insert is heated and pushed against a thermoplastic surface. At the end of this process, the metal component may not be level with the thermoplastic surface; rather, it may be over flushed, and this discrepancy is known as the Insertion Height. This paper aims to apply the design of experiments and the response surface methodology to develop a model for the Insertion Height, considering the Heating Temperature and the Insertion Time as independent variables. The experiments revealed that the Insertion Height is most affected by the Heating Temperature. There are several combinations of the factors that can keep the Insertion Height within the specifications; therefore, it is possible to increase productivity by decreasing the Insertion Time and to save energy by reducing the Heating Temperature while considering the process constraints and specifications. |
publishDate |
2018 |
dc.date.none.fl_str_mv |
2018-12-11T17:36:59Z 2018-12-11T17:36:59Z 2018-06-01 |
dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
http://dx.doi.org/10.1007/s40799-017-0230-1 Experimental Techniques, v. 42, n. 3, p. 319-331, 2018. 1747-1567 0732-8818 http://hdl.handle.net/11449/179843 10.1007/s40799-017-0230-1 2-s2.0-85046639141 2-s2.0-85046639141.pdf |
url |
http://dx.doi.org/10.1007/s40799-017-0230-1 http://hdl.handle.net/11449/179843 |
identifier_str_mv |
Experimental Techniques, v. 42, n. 3, p. 319-331, 2018. 1747-1567 0732-8818 10.1007/s40799-017-0230-1 2-s2.0-85046639141 2-s2.0-85046639141.pdf |
dc.language.iso.fl_str_mv |
eng |
language |
eng |
dc.relation.none.fl_str_mv |
Experimental Techniques 0,296 |
dc.rights.driver.fl_str_mv |
info:eu-repo/semantics/openAccess |
eu_rights_str_mv |
openAccess |
dc.format.none.fl_str_mv |
319-331 application/pdf |
dc.source.none.fl_str_mv |
Scopus reponame:Repositório Institucional da UNESP instname:Universidade Estadual Paulista (UNESP) instacron:UNESP |
instname_str |
Universidade Estadual Paulista (UNESP) |
instacron_str |
UNESP |
institution |
UNESP |
reponame_str |
Repositório Institucional da UNESP |
collection |
Repositório Institucional da UNESP |
repository.name.fl_str_mv |
Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP) |
repository.mail.fl_str_mv |
|
_version_ |
1808129558895919104 |