Industrial manufacturing linked to the mechanical and economic viewpoint of the mold steel grinding process using aluminum oxide wheel
Autor(a) principal: | |
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Data de Publicação: | 2021 |
Outros Autores: | , , , , , , , , |
Tipo de documento: | Artigo |
Idioma: | eng |
Título da fonte: | Repositório Institucional da UNESP |
DOI: | 10.1007/s00170-021-07827-4 |
Texto Completo: | http://dx.doi.org/10.1007/s00170-021-07827-4 http://hdl.handle.net/11449/229319 |
Resumo: | During the grinding process, cutting fluids are essential to guarantee the surface quality of the workpieces. On the other hand, these fluids can also compromise the efficiency of the process to view the alignment of economic and socio-environmental issues. Currently, the flood lubrication method is the most used. However, the minimum quantity lubrication (MQL) technique is an excellent alternative to use due to the negative aspects of the flood. Thus, this article compares the performance of the MQL technique with the flood method in the cylindrical grinding of steel for VP50 mold. The grinding wheel used was aluminum oxide and three feed rates (0.25, 0.50, and 0.75 mm/min). The results were obtained from analysis of output parameters: surface roughness (Ra), roundness error, G-ratio, scanning electron microscopy, specific grinding energy, microhardness, metallography, cost, and pollution analyses. The surface roughness obtained with MQL (0.72 μm) was only 13% higher than the flood method (0.64 μm) for a feed rate of 0.25 mm/min. Also, MQL reduced the costs of grinding and CO2 emissions by 200% and 210% compared to the flood, respectively. Therefore, these results show that the MQL technique combined with a low feed rate is a good alternative for lubrication and cooling since it presents values significantly close to the conventional cutting fluid, in addition to the lower costs and socio-environmental impacts generated. |
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Industrial manufacturing linked to the mechanical and economic viewpoint of the mold steel grinding process using aluminum oxide wheelAluminum oxide wheelCutting fluidFloodGrindingMold steelMQLDuring the grinding process, cutting fluids are essential to guarantee the surface quality of the workpieces. On the other hand, these fluids can also compromise the efficiency of the process to view the alignment of economic and socio-environmental issues. Currently, the flood lubrication method is the most used. However, the minimum quantity lubrication (MQL) technique is an excellent alternative to use due to the negative aspects of the flood. Thus, this article compares the performance of the MQL technique with the flood method in the cylindrical grinding of steel for VP50 mold. The grinding wheel used was aluminum oxide and three feed rates (0.25, 0.50, and 0.75 mm/min). The results were obtained from analysis of output parameters: surface roughness (Ra), roundness error, G-ratio, scanning electron microscopy, specific grinding energy, microhardness, metallography, cost, and pollution analyses. The surface roughness obtained with MQL (0.72 μm) was only 13% higher than the flood method (0.64 μm) for a feed rate of 0.25 mm/min. Also, MQL reduced the costs of grinding and CO2 emissions by 200% and 210% compared to the flood, respectively. Therefore, these results show that the MQL technique combined with a low feed rate is a good alternative for lubrication and cooling since it presents values significantly close to the conventional cutting fluid, in addition to the lower costs and socio-environmental impacts generated.Department of Mechanical Engineering São Paulo State University “Júlio de Mesquita Filho,” Bauru campus, BauruDepartment of Control and Industrial Processes Federal Institute of Paraná Jacarezinho campus, JacarezinhoDepartment of Electrical Engineering São Paulo State University “Júlio de Mesquita Filho,” Bauru campus, BauruDepartment of Mechanical Engineering São Paulo State University “Júlio de Mesquita Filho,” Bauru campus, BauruDepartment of Electrical Engineering São Paulo State University “Júlio de Mesquita Filho,” Bauru campus, BauruUniversidade Estadual Paulista (UNESP)Jacarezinho campusMoretti, Guilherme Bressan [UNESP]Ávila, Benício Nacif [UNESP]Lopes, José Claudio [UNESP]de Moraes, Douglas Lyra [UNESP]Garcia, Mateus Vinicius [UNESP]Ribeiro, Fernando Sabino Fontequede Mello, Hamilton José [UNESP]Sanchez, Luiz Eduardo De Angelo [UNESP]Aguiar, Paulo Roberto [UNESP]Bianchi, Eduardo Carlos [UNESP]2022-04-29T08:31:53Z2022-04-29T08:31:53Z2021-01-01info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/articlehttp://dx.doi.org/10.1007/s00170-021-07827-4International Journal of Advanced Manufacturing Technology.1433-30150268-3768http://hdl.handle.net/11449/22931910.1007/s00170-021-07827-42-s2.0-85112471182Scopusreponame:Repositório Institucional da UNESPinstname:Universidade Estadual Paulista (UNESP)instacron:UNESPengInternational Journal of Advanced Manufacturing Technologyinfo:eu-repo/semantics/openAccess2024-06-28T13:54:49Zoai:repositorio.unesp.br:11449/229319Repositório InstitucionalPUBhttp://repositorio.unesp.br/oai/requestopendoar:29462024-08-05T17:36:02.256573Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP)false |
dc.title.none.fl_str_mv |
Industrial manufacturing linked to the mechanical and economic viewpoint of the mold steel grinding process using aluminum oxide wheel |
title |
Industrial manufacturing linked to the mechanical and economic viewpoint of the mold steel grinding process using aluminum oxide wheel |
spellingShingle |
Industrial manufacturing linked to the mechanical and economic viewpoint of the mold steel grinding process using aluminum oxide wheel Industrial manufacturing linked to the mechanical and economic viewpoint of the mold steel grinding process using aluminum oxide wheel Moretti, Guilherme Bressan [UNESP] Aluminum oxide wheel Cutting fluid Flood Grinding Mold steel MQL Moretti, Guilherme Bressan [UNESP] Aluminum oxide wheel Cutting fluid Flood Grinding Mold steel MQL |
title_short |
Industrial manufacturing linked to the mechanical and economic viewpoint of the mold steel grinding process using aluminum oxide wheel |
title_full |
Industrial manufacturing linked to the mechanical and economic viewpoint of the mold steel grinding process using aluminum oxide wheel |
title_fullStr |
Industrial manufacturing linked to the mechanical and economic viewpoint of the mold steel grinding process using aluminum oxide wheel Industrial manufacturing linked to the mechanical and economic viewpoint of the mold steel grinding process using aluminum oxide wheel |
title_full_unstemmed |
Industrial manufacturing linked to the mechanical and economic viewpoint of the mold steel grinding process using aluminum oxide wheel Industrial manufacturing linked to the mechanical and economic viewpoint of the mold steel grinding process using aluminum oxide wheel |
title_sort |
Industrial manufacturing linked to the mechanical and economic viewpoint of the mold steel grinding process using aluminum oxide wheel |
author |
Moretti, Guilherme Bressan [UNESP] |
author_facet |
Moretti, Guilherme Bressan [UNESP] Moretti, Guilherme Bressan [UNESP] Ávila, Benício Nacif [UNESP] Lopes, José Claudio [UNESP] de Moraes, Douglas Lyra [UNESP] Garcia, Mateus Vinicius [UNESP] Ribeiro, Fernando Sabino Fonteque de Mello, Hamilton José [UNESP] Sanchez, Luiz Eduardo De Angelo [UNESP] Aguiar, Paulo Roberto [UNESP] Bianchi, Eduardo Carlos [UNESP] Ávila, Benício Nacif [UNESP] Lopes, José Claudio [UNESP] de Moraes, Douglas Lyra [UNESP] Garcia, Mateus Vinicius [UNESP] Ribeiro, Fernando Sabino Fonteque de Mello, Hamilton José [UNESP] Sanchez, Luiz Eduardo De Angelo [UNESP] Aguiar, Paulo Roberto [UNESP] Bianchi, Eduardo Carlos [UNESP] |
author_role |
author |
author2 |
Ávila, Benício Nacif [UNESP] Lopes, José Claudio [UNESP] de Moraes, Douglas Lyra [UNESP] Garcia, Mateus Vinicius [UNESP] Ribeiro, Fernando Sabino Fonteque de Mello, Hamilton José [UNESP] Sanchez, Luiz Eduardo De Angelo [UNESP] Aguiar, Paulo Roberto [UNESP] Bianchi, Eduardo Carlos [UNESP] |
author2_role |
author author author author author author author author author |
dc.contributor.none.fl_str_mv |
Universidade Estadual Paulista (UNESP) Jacarezinho campus |
dc.contributor.author.fl_str_mv |
Moretti, Guilherme Bressan [UNESP] Ávila, Benício Nacif [UNESP] Lopes, José Claudio [UNESP] de Moraes, Douglas Lyra [UNESP] Garcia, Mateus Vinicius [UNESP] Ribeiro, Fernando Sabino Fonteque de Mello, Hamilton José [UNESP] Sanchez, Luiz Eduardo De Angelo [UNESP] Aguiar, Paulo Roberto [UNESP] Bianchi, Eduardo Carlos [UNESP] |
dc.subject.por.fl_str_mv |
Aluminum oxide wheel Cutting fluid Flood Grinding Mold steel MQL |
topic |
Aluminum oxide wheel Cutting fluid Flood Grinding Mold steel MQL |
description |
During the grinding process, cutting fluids are essential to guarantee the surface quality of the workpieces. On the other hand, these fluids can also compromise the efficiency of the process to view the alignment of economic and socio-environmental issues. Currently, the flood lubrication method is the most used. However, the minimum quantity lubrication (MQL) technique is an excellent alternative to use due to the negative aspects of the flood. Thus, this article compares the performance of the MQL technique with the flood method in the cylindrical grinding of steel for VP50 mold. The grinding wheel used was aluminum oxide and three feed rates (0.25, 0.50, and 0.75 mm/min). The results were obtained from analysis of output parameters: surface roughness (Ra), roundness error, G-ratio, scanning electron microscopy, specific grinding energy, microhardness, metallography, cost, and pollution analyses. The surface roughness obtained with MQL (0.72 μm) was only 13% higher than the flood method (0.64 μm) for a feed rate of 0.25 mm/min. Also, MQL reduced the costs of grinding and CO2 emissions by 200% and 210% compared to the flood, respectively. Therefore, these results show that the MQL technique combined with a low feed rate is a good alternative for lubrication and cooling since it presents values significantly close to the conventional cutting fluid, in addition to the lower costs and socio-environmental impacts generated. |
publishDate |
2021 |
dc.date.none.fl_str_mv |
2021-01-01 2022-04-29T08:31:53Z 2022-04-29T08:31:53Z |
dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
http://dx.doi.org/10.1007/s00170-021-07827-4 International Journal of Advanced Manufacturing Technology. 1433-3015 0268-3768 http://hdl.handle.net/11449/229319 10.1007/s00170-021-07827-4 2-s2.0-85112471182 |
url |
http://dx.doi.org/10.1007/s00170-021-07827-4 http://hdl.handle.net/11449/229319 |
identifier_str_mv |
International Journal of Advanced Manufacturing Technology. 1433-3015 0268-3768 10.1007/s00170-021-07827-4 2-s2.0-85112471182 |
dc.language.iso.fl_str_mv |
eng |
language |
eng |
dc.relation.none.fl_str_mv |
International Journal of Advanced Manufacturing Technology |
dc.rights.driver.fl_str_mv |
info:eu-repo/semantics/openAccess |
eu_rights_str_mv |
openAccess |
dc.source.none.fl_str_mv |
Scopus reponame:Repositório Institucional da UNESP instname:Universidade Estadual Paulista (UNESP) instacron:UNESP |
instname_str |
Universidade Estadual Paulista (UNESP) |
instacron_str |
UNESP |
institution |
UNESP |
reponame_str |
Repositório Institucional da UNESP |
collection |
Repositório Institucional da UNESP |
repository.name.fl_str_mv |
Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP) |
repository.mail.fl_str_mv |
|
_version_ |
1822182389803122688 |
dc.identifier.doi.none.fl_str_mv |
10.1007/s00170-021-07827-4 |