Evaluation of a cooled wheel cleaning jet in minimum quantity lubrication grinding process
Autor(a) principal: | |
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Data de Publicação: | 2020 |
Outros Autores: | , , , , , , |
Tipo de documento: | Artigo |
Idioma: | eng |
Título da fonte: | Repositório Institucional da UNESP |
Texto Completo: | http://dx.doi.org/10.1007/s00170-020-06198-6 http://hdl.handle.net/11449/209551 |
Resumo: | The application of the minimum quantity lubrication (MQL) technique in grinding processes is still limited due to the frequent occurrence of overheating and wheel clogging. In this context, this research evaluates a cooled wheel cleaning jet (CWCJ) under different temperatures, applied simultaneously to MQL in the cylindrical grinding of AISI 4340 quenched and tempered steel, using a CBN wheel. For comparison, tests with the MQL, MQL + WCJ, and conventional techniques were also performed. Surface roughness, microhardness, and roundness deviation of the workpieces, wheel wear, and grinding power were the assessed output parameters. The machined workpieces were evaluated by optical, confocal, and scanning electron microscopies. The MQL + WCJ outperformed MQL and MQL + WCJ in all the tested conditions. The application of the cooled wheel cleaning jet reduced by up to 79% the surface roughness, 82% the wheel wear, 76% the roundness deviation, and 37% the grinding power, regarding MQL and MQL + WCJ techniques, contributing towards a sustainable and high-quality grinding process. |
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Evaluation of a cooled wheel cleaning jet in minimum quantity lubrication grinding processPlunge cylindrical grindingCooled wheel cleaning jetMinimum quantity lubricationSurface integrityThe application of the minimum quantity lubrication (MQL) technique in grinding processes is still limited due to the frequent occurrence of overheating and wheel clogging. In this context, this research evaluates a cooled wheel cleaning jet (CWCJ) under different temperatures, applied simultaneously to MQL in the cylindrical grinding of AISI 4340 quenched and tempered steel, using a CBN wheel. For comparison, tests with the MQL, MQL + WCJ, and conventional techniques were also performed. Surface roughness, microhardness, and roundness deviation of the workpieces, wheel wear, and grinding power were the assessed output parameters. The machined workpieces were evaluated by optical, confocal, and scanning electron microscopies. The MQL + WCJ outperformed MQL and MQL + WCJ in all the tested conditions. The application of the cooled wheel cleaning jet reduced by up to 79% the surface roughness, 82% the wheel wear, 76% the roundness deviation, and 37% the grinding power, regarding MQL and MQL + WCJ techniques, contributing towards a sustainable and high-quality grinding process.Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)Conselho Nacional de Desenvolvimento Científico e Tecnológico (CNPq)Sao Paulo State Univ Julio de Mesquita Filho, Dept Mech Engn, Bauru Campus, BR-17033360 Bauru, SP, BrazilFed Inst Educ Sci & Technol Parana, Dept Control & Ind Proc, Jacarezinho Campus, Jacarezinho, Parana, BrazilSao Paulo State Univ Julio de Mesquita Filho, Dept Elect Engn, Bauru, SP, BrazilSao Paulo State Univ Julio de Mesquita Filho, Dept Mech Engn, Bauru Campus, BR-17033360 Bauru, SP, BrazilSao Paulo State Univ Julio de Mesquita Filho, Dept Elect Engn, Bauru, SP, BrazilFAPESP: 2018/22661-2SpringerUniversidade Estadual Paulista (Unesp)Fed Inst Educ Sci & Technol ParanaJavaroni, Rafael Liberatti [UNESP]Lopes, Jose Claudio [UNESP]Fonteque Ribeiro, Fernando SabinoGarcia, Mateus Vinicius [UNESP]Angelo Sanchez, Luiz Eduardo de [UNESP]Mello, Hamilton Jose de [UNESP]Aguiar, Paulo Roberto [UNESP]Bianchi, Eduardo Carlos [UNESP]2021-06-25T12:22:04Z2021-06-25T12:22:04Z2020-10-10info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/article1303-1317http://dx.doi.org/10.1007/s00170-020-06198-6International Journal Of Advanced Manufacturing Technology. London: Springer London Ltd, v. 111, n. 5-6, p. 1303-1317, 2020.0268-3768http://hdl.handle.net/11449/20955110.1007/s00170-020-06198-6WOS:000578420200002Web of Sciencereponame:Repositório Institucional da UNESPinstname:Universidade Estadual Paulista (UNESP)instacron:UNESPengInternational Journal Of Advanced Manufacturing Technologyinfo:eu-repo/semantics/openAccess2024-06-28T13:54:49Zoai:repositorio.unesp.br:11449/209551Repositório InstitucionalPUBhttp://repositorio.unesp.br/oai/requestopendoar:29462024-08-05T16:53:41.089994Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP)false |
dc.title.none.fl_str_mv |
Evaluation of a cooled wheel cleaning jet in minimum quantity lubrication grinding process |
title |
Evaluation of a cooled wheel cleaning jet in minimum quantity lubrication grinding process |
spellingShingle |
Evaluation of a cooled wheel cleaning jet in minimum quantity lubrication grinding process Javaroni, Rafael Liberatti [UNESP] Plunge cylindrical grinding Cooled wheel cleaning jet Minimum quantity lubrication Surface integrity |
title_short |
Evaluation of a cooled wheel cleaning jet in minimum quantity lubrication grinding process |
title_full |
Evaluation of a cooled wheel cleaning jet in minimum quantity lubrication grinding process |
title_fullStr |
Evaluation of a cooled wheel cleaning jet in minimum quantity lubrication grinding process |
title_full_unstemmed |
Evaluation of a cooled wheel cleaning jet in minimum quantity lubrication grinding process |
title_sort |
Evaluation of a cooled wheel cleaning jet in minimum quantity lubrication grinding process |
author |
Javaroni, Rafael Liberatti [UNESP] |
author_facet |
Javaroni, Rafael Liberatti [UNESP] Lopes, Jose Claudio [UNESP] Fonteque Ribeiro, Fernando Sabino Garcia, Mateus Vinicius [UNESP] Angelo Sanchez, Luiz Eduardo de [UNESP] Mello, Hamilton Jose de [UNESP] Aguiar, Paulo Roberto [UNESP] Bianchi, Eduardo Carlos [UNESP] |
author_role |
author |
author2 |
Lopes, Jose Claudio [UNESP] Fonteque Ribeiro, Fernando Sabino Garcia, Mateus Vinicius [UNESP] Angelo Sanchez, Luiz Eduardo de [UNESP] Mello, Hamilton Jose de [UNESP] Aguiar, Paulo Roberto [UNESP] Bianchi, Eduardo Carlos [UNESP] |
author2_role |
author author author author author author author |
dc.contributor.none.fl_str_mv |
Universidade Estadual Paulista (Unesp) Fed Inst Educ Sci & Technol Parana |
dc.contributor.author.fl_str_mv |
Javaroni, Rafael Liberatti [UNESP] Lopes, Jose Claudio [UNESP] Fonteque Ribeiro, Fernando Sabino Garcia, Mateus Vinicius [UNESP] Angelo Sanchez, Luiz Eduardo de [UNESP] Mello, Hamilton Jose de [UNESP] Aguiar, Paulo Roberto [UNESP] Bianchi, Eduardo Carlos [UNESP] |
dc.subject.por.fl_str_mv |
Plunge cylindrical grinding Cooled wheel cleaning jet Minimum quantity lubrication Surface integrity |
topic |
Plunge cylindrical grinding Cooled wheel cleaning jet Minimum quantity lubrication Surface integrity |
description |
The application of the minimum quantity lubrication (MQL) technique in grinding processes is still limited due to the frequent occurrence of overheating and wheel clogging. In this context, this research evaluates a cooled wheel cleaning jet (CWCJ) under different temperatures, applied simultaneously to MQL in the cylindrical grinding of AISI 4340 quenched and tempered steel, using a CBN wheel. For comparison, tests with the MQL, MQL + WCJ, and conventional techniques were also performed. Surface roughness, microhardness, and roundness deviation of the workpieces, wheel wear, and grinding power were the assessed output parameters. The machined workpieces were evaluated by optical, confocal, and scanning electron microscopies. The MQL + WCJ outperformed MQL and MQL + WCJ in all the tested conditions. The application of the cooled wheel cleaning jet reduced by up to 79% the surface roughness, 82% the wheel wear, 76% the roundness deviation, and 37% the grinding power, regarding MQL and MQL + WCJ techniques, contributing towards a sustainable and high-quality grinding process. |
publishDate |
2020 |
dc.date.none.fl_str_mv |
2020-10-10 2021-06-25T12:22:04Z 2021-06-25T12:22:04Z |
dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
http://dx.doi.org/10.1007/s00170-020-06198-6 International Journal Of Advanced Manufacturing Technology. London: Springer London Ltd, v. 111, n. 5-6, p. 1303-1317, 2020. 0268-3768 http://hdl.handle.net/11449/209551 10.1007/s00170-020-06198-6 WOS:000578420200002 |
url |
http://dx.doi.org/10.1007/s00170-020-06198-6 http://hdl.handle.net/11449/209551 |
identifier_str_mv |
International Journal Of Advanced Manufacturing Technology. London: Springer London Ltd, v. 111, n. 5-6, p. 1303-1317, 2020. 0268-3768 10.1007/s00170-020-06198-6 WOS:000578420200002 |
dc.language.iso.fl_str_mv |
eng |
language |
eng |
dc.relation.none.fl_str_mv |
International Journal Of Advanced Manufacturing Technology |
dc.rights.driver.fl_str_mv |
info:eu-repo/semantics/openAccess |
eu_rights_str_mv |
openAccess |
dc.format.none.fl_str_mv |
1303-1317 |
dc.publisher.none.fl_str_mv |
Springer |
publisher.none.fl_str_mv |
Springer |
dc.source.none.fl_str_mv |
Web of Science reponame:Repositório Institucional da UNESP instname:Universidade Estadual Paulista (UNESP) instacron:UNESP |
instname_str |
Universidade Estadual Paulista (UNESP) |
instacron_str |
UNESP |
institution |
UNESP |
reponame_str |
Repositório Institucional da UNESP |
collection |
Repositório Institucional da UNESP |
repository.name.fl_str_mv |
Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP) |
repository.mail.fl_str_mv |
|
_version_ |
1808128716752027648 |